A multi-bin sodium salt automatic quantitative dosing device
Patent Information
- Application Number
- CN202522309114.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0006]本实用新型的目的在于提供一种多料箱的钠盐自动化定量配料装置,采用本装置进行工作,从而解决了背景技术中传统的三钠盐加工设备中,装置在进料过程中,缺少防堵效果,在多种原料配比后同时进料的过程中,易导致装置的进料装置发生堵塞情况,进而影响设备的工作效率的问题
[0021] 1. The sodium salt automated quantitative dispensing device with multiple material boxes proposed in this application, through the joint cooperation of dispensing boxes, solenoid valve assembly and controller, facilitates the operator to accurately control the amount of raw materials and feed them. Moreover, each dispensing box is equipped with a stirring mechanism to keep the uniformity of each raw material, avoid uneven mixing of materials during subsequent mixing, and improve the practicality of the device.
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Figure CN224854171U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching device technology, specifically to an automated quantitative batching device for sodium salt with multiple material boxes. Background Technology
[0002] In chemical raw material processing, the batching process is a critical step affecting product quality in the production of trisodium salts (such as a mixture of sodium hypochlorite, sodium carbonate, and sodium hydroxide). Currently, the industry mostly uses manual batching, which has significant drawbacks: raw materials such as water, alkali, and cyanuric acid must be manually handled, weighed individually, and then added to the mixing container. The entire process relies on manual operation, resulting in long batch batching times and high labor intensity, making it unsuitable for large-scale production. To overcome these drawbacks of manual batching, a device capable of automated batching needs to be designed.
[0003] Based on this, a search revealed that Chinese patent application number CN202320366707.9 discloses a batching device for the production of 4-chlorophthalic acid monosodium salt, which includes an inlet at the top of the tank and an outlet at the bottom; this utility model has the advantages of uniform mixing and good cleaning effect.
[0004] However, the device in the aforementioned patent has certain defects when in use: In traditional trisodium salt processing equipment, the device lacks anti-clogging effect during the feeding process. When multiple raw materials are fed simultaneously in the same proportion, the feeding device is prone to blockage, which in turn affects the working efficiency of the equipment.
[0005] To address the aforementioned issues, an automated quantitative dispensing device for sodium salt with multiple feeders is proposed. Utility Model Content
[0006] The purpose of this invention is to provide an automated quantitative dispensing device for sodium salt with multiple feed boxes. By using this device, the problem of lack of anti-clogging effect in the feeding process of traditional trisodium salt processing equipment in the background art is solved. When multiple raw materials are fed simultaneously after being mixed in proportion, the feeding device of the device is prone to blockage, which in turn affects the working efficiency of the equipment.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an automated quantitative dispensing device for sodium salt with multiple feeders, comprising a dispensing box assembly, wherein three sets of dispensing box assemblies are provided, each set having an installation cavity at its bottom and a support cavity at its lower end; each set of three dispensing box assemblies has a feeding hopper at its top, and each set of dispensing box assemblies has a transparent window on one side; a first motor is fixedly connected to the bottom of each set of dispensing box assemblies, the first motor being located inside the installation cavity; a heat dissipation hole group is provided on one side of the installation cavity, two sets of the heat dissipation hole group are provided, and a controller assembly is provided on one side of the installation cavity; a chamber is fixedly connected inside the installation cavity, a heat dissipation cavity hole group is provided on one side of the chamber, a second motor is fixedly connected inside the chamber, and a cam component is rotatably connected inside the chamber, the cam component being fixedly connected to the output end of the second motor.
[0008] Preferably, each of the material distribution box assemblies is rotatably connected to a stirring rod component, and the stirring rod component is fixedly connected to the output end of the first motor at the corresponding position.
[0009] The above-described structure allows the stirring rod component to be driven by the first motor to stir the raw materials in the distribution box, preventing the raw materials from clumping and separating, ensuring the uniformity of individual raw materials, and laying the foundation for subsequent mixing.
[0010] Preferably, each of the three sets of material distribution box assemblies is provided with a solenoid valve component at its bottom, and the three sets of solenoid valve components are electrically connected to the controller assembly.
[0011] The above-described structure allows the stirring rod component to be driven by the first motor to stir the raw materials in the distribution box, preventing the raw materials from clumping and separating, ensuring the uniformity of individual raw materials, and laying the foundation for subsequent mixing.
[0012] Preferably, each set of solenoid valve components is provided with a branch pipe at one end, and a main pipe component is provided inside the mounting cavity. The main pipe component is interconnected with the three sets of branch pipes, and one end of the main pipe component extends into the cavity.
[0013] The above-mentioned structural design allows the quantitative raw materials to flow into the main pipe component via branch pipes and be centrally transported into the chamber, realizing unified transportation of multiple raw materials and connecting with subsequent anti-blocking procedures.
[0014] Preferably, a flexible tube is provided inside the cavity, one end of which is connected to the bottom end of the collection tube component, and the other end of which is fixedly connected to a feeding tube; a multi-material tank is provided inside the support cavity, the bottom end of which passes through the cavity and extends to one side of the multi-material tank, and the feeding tube is positioned above the multi-material tank.
[0015] The above-mentioned structural design allows the collected raw materials to be accurately transported to the multi-material tank inside the support cavity through hoses and feeding pipes, completing the directional collection of materials and preventing raw material spillage.
[0016] Preferably, a reciprocating frame plate is fixedly connected to the outer periphery of the hose, the reciprocating frame plate is in contact with the cam component, and a spring telescopic rod is fixedly connected to one side of the reciprocating frame plate, the spring telescopic rod being fixedly connected to the inner wall of the cavity.
[0017] The above-mentioned structure allows the second motor to drive the cam to rotate, which in turn drives the reciprocating frame plate to move back and forth, causing the hose to sway synchronously, breaking the tendency of raw material blockage and ensuring smooth feeding.
[0018] Preferably, a mounting plate is slidably connected to the bottom of the support cavity, a slot is provided in the middle of the mounting plate, the bottom of the multi-material tank is engaged with the top of the mounting plate through the slot, and a handle block is fixedly connected to one side of the mounting plate.
[0019] The above-mentioned structure design can securely fix the multi-material tank through the slot, and pulling the handle can drive the mounting plate to slide, making it easy to quickly remove the full multi-material tank, reducing the difficulty of operation and improving the efficiency of tank changing.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0021] 1. The sodium salt automated quantitative dispensing device with multiple material boxes proposed in this application, through the joint cooperation of dispensing boxes, solenoid valve assembly and controller, facilitates the operator to accurately control the amount of raw materials and feed them. Moreover, each dispensing box is equipped with a stirring mechanism to keep the uniformity of each raw material, avoid uneven mixing of materials during subsequent mixing, and improve the practicality of the device.
[0022] 2. This application proposes a multi-tank automated quantitative dispensing device for sodium salt. By incorporating a reciprocating mechanism on one side of the main feed pipe assembly, the feeding material vibrates during discharge, thereby improving feeding efficiency and replacing the traditional static feeding method. This prevents blockages at the feed pipe and enhances the device's practicality. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a structural diagram of the anti-detachment component, the first mounting component, and the second mounting component of this utility model;
[0025] Figure 3 This is a structural diagram of the second mounting component of this utility model;
[0026] Figure 4 This is a structural diagram of the first mounting component of this utility model;
[0027] Figure 5 This is a structural diagram of the locking mechanism of this utility model.
[0028] In the diagram: 1. Feeding box assembly; 11. Feed hopper; 12. Transparent window; 2. Mounting cavity; 3. Supporting cavity; 21. Heat dissipation hole group; 22. Controller assembly; 13. First motor; 14. Solenoid valve assembly; 131. Stirring rod assembly; 151. Branch pipe; 15. Collection pipe assembly; 16. Chamber box; 161. Second motor; 162. Cam assembly; 163. Reciprocating frame plate; 164. Spring telescopic rod; 165. Feeding pipe; 166. Flexible hose; 32. Handle block; 33. Mounting plate; 31. Multi-material tank. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0031] Combination Figures 1-5 An automated quantitative dispensing device for sodium salt with multiple feeders includes a dispensing box assembly 1, which has three sets. Each dispensing box assembly 1 has a mounting cavity 2 at its bottom and a supporting cavity 3 at its lower end. Each dispensing box assembly 1 has a feeding hopper 11 at its top and a transparent window 12 on one side. A first motor 13 is fixedly connected to the bottom of each dispensing box assembly 1, and the first motor 13 is located inside the mounting cavity 2. Two sets of heat dissipation holes 21 are provided on one side of the mounting cavity 2. A controller assembly 22 is also provided on one side of the mounting cavity 2. A chamber box 16 is fixedly connected inside the mounting cavity 2. A heat dissipation hole group is provided on one side of the chamber box 16. A second motor 161 is fixedly connected inside the chamber box 16. A cam component 162 is rotatably connected inside the chamber box 16, and the cam component 162 is fixedly connected to the output end of the second motor 161.
[0032] The present invention will be further described below with reference to the embodiments.
[0033] Example 1:
[0034] Each feed box assembly 1 has a stirring rod component 131 rotatably connected inside, and the stirring rod component 131 is fixedly connected to the output end of the first motor 13 at the corresponding position; each of the three feed box assemblies 1 has a solenoid valve component 14 at the bottom, and the three solenoid valve components 14 are electrically connected to the controller assembly 22 respectively; each solenoid valve component 14 has a branch pipe 151 at one end, and a collection pipe component 15 is provided inside the mounting cavity 2, which is interconnected with the three branch pipes 151, and one end of the collection pipe component 15 extends into the cavity 16.
[0035] Example 2:
[0036] A flexible tube 166 is installed inside the cavity 16. One end of the flexible tube 166 is connected to the bottom end of the collection tube component 15, and the other end of the flexible tube 166 is fixedly connected to a feeding tube 165. A multi-material tank 31 is installed inside the support cavity 3. The bottom end of the feeding tube 165 passes through the cavity 16 and extends to one side of the multi-material tank 31. The feeding tube 165 is located above the multi-material tank 31. A reciprocating frame plate 163 is fixedly connected to the outer periphery of the flexible tube 166. The reciprocating frame plate 163 is in contact with the cam component 162. A spring telescopic rod 164 is fixedly connected to one side of the reciprocating frame plate 163. The spring telescopic rod 164 is fixedly connected to the inner wall of the cavity 16. A mounting plate 33 is slidably connected to the bottom of the support cavity 3. A slot is provided in the middle of the mounting plate 33. The bottom of the multi-material tank 31 is engaged with the top of the mounting plate 33 through the slot. A handle block 32 is fixedly connected to one side of the mounting plate 33.
[0037] In summary, the working principle is as follows: During the raw material input and pre-mixing stage, the device is equipped with three independent material distribution box components 1, which are used to store different raw materials required for the production of trisodium salt, such as water, alkali, cyanuric acid, etc. The operator pours the different raw materials into the material distribution box through the feed hopper 11 on the top of the corresponding material distribution box.
[0038] The first motor 13 on one side of the distribution box is started, and its output end drives the stirring rod component 131 in the distribution box to rotate, continuously stirring the raw materials to prevent them from clumping or separating, ensuring the uniformity of each raw material, and laying the foundation for subsequent mixing.
[0039] The precise quantitative feeding of raw materials is achieved through an electronic control system, which relies on the linkage between the controller component 22 and the solenoid valve component 14. The operator presets the feeding amount of each raw material through the controller component 22. The controller component 22 sends an electrical signal to the solenoid valve component 14 at the bottom of the corresponding material box to control the opening and closing timing and degree of the solenoid valve component 14. When the preset feeding amount is reached, the controller component 22 instructs the solenoid valve component 14 to close, precisely cutting off the raw material delivery and avoiding overfeeding or underfeeding.
[0040] The quantified raw materials flow out from the bottom of the distribution box, enter the collection pipe component 15 inside the device through the branch pipe 151, and enter the next conveying stage;
[0041] To address the problem of feed blockage in traditional devices, dynamic conveying is achieved through a reciprocating mechanism within the chamber 16, ensuring smooth material flow; the collected raw materials enter the flexible hose 166 within the chamber 16 through the collection pipe.
[0042] The second motor 161 inside the chamber 16 is started, and the output end of the motor drives the cam component 162 to rotate. When the cam rotates, it continuously presses the reciprocating frame plate 163. Combined with the reset action of the spring telescopic rod 164, the reciprocating frame plate 163 moves back and forth in a straight line along the inner wall of the chamber 16. The reciprocating frame plate 163 is fixedly connected to the hose 166. Its reciprocating motion drives the hose 166 to shake synchronously, breaking the blockage trend when the raw material is statically conveyed and ensuring that the material passes through the hose 166 stably.
[0043] The material conveyed through the anti-blocking conveyor is finally accurately delivered into the storage container. In addition, the material in the hose 166 falls directly into the multi-material tank 31 in the lower support cavity 3 through the feeding pipe 165 at the end.
[0044] The multi-material tank 31 is engaged with the mounting plate 33 by a slot. When the multi-material tank 31 is full, the operator can pull the handle block 32 to drive the mounting plate 33 to slide along the bottom of the support cavity 3, and easily remove the multi-material tank 31 for subsequent processing to complete a single batching cycle.
[0045] Overall, the device, through a combination of mechanical stirring, electronic quantitative control, and dynamic anti-clogging design, completely replaces manual operation, solving the problems of low efficiency and high labor intensity of traditional batching, while avoiding the risk of feed blockage, thus achieving automation and precision in trisodium salt batching.
[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated quantitative dispensing device for sodium salt with multiple feeders, comprising a dispensing box assembly (1), characterized in that: The material distribution box assembly (1) is provided in three sets. Each of the three sets of material distribution box assemblies (1) has a mounting cavity (2) at its bottom, and a supporting cavity (3) at the lower end of each mounting cavity (2). Each of the three sets of material distribution box assemblies (1) has a feeding hopper (11) at its top, and each set of material distribution box assemblies (1) has a transparent window (12) on one side. A first motor (13) is fixedly connected to the bottom of each set of material distribution box assemblies (1). The first motor (13) is located inside the mounting cavity (2). 2) A heat dissipation hole group (21) is provided on one side, and two groups of heat dissipation hole groups (21) are provided. A controller assembly (22) is provided on one side of the mounting cavity (2). A cavity box (16) is fixedly connected inside the mounting cavity (2). A heat dissipation cavity hole group is provided on one side of the cavity box (16). A second motor (161) is fixedly connected inside the cavity box (16). A cam component (162) is rotatably connected inside the cavity box (16). The cam component (162) is fixedly connected to the output end of the second motor (161).
2. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 1, characterized in that: Each of the material distribution box assemblies (1) is rotatably connected to a stirring rod component (131), which is fixedly connected to the output end of the first motor (13) at the corresponding position.
3. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 2, characterized in that: The bottom of each of the three sets of material distribution box assemblies (1) is provided with a solenoid valve component (14), and the three sets of solenoid valve components (14) are electrically connected to the controller assembly (22).
4. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 3, characterized in that: Each set of solenoid valve components (14) is provided with a branch pipe (151) at one end. The mounting cavity (2) is provided with a main pipe component (15). The main pipe component (15) is connected to the three sets of branch pipes (151). One end of the main pipe component (15) extends into the cavity box (16).
5. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 4, characterized in that: The cavity (16) is provided with a flexible tube (166), one end of which is connected to the bottom end of the collection tube component (15), and the other end of which is fixedly connected to a feeding tube (165); the support cavity (3) is provided with a multi-material tank (31), the bottom end of which passes through the cavity (16) and extends to one side of the multi-material tank (31), and the feeding tube (165) is located above the multi-material tank (31).
6. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 5, characterized in that: A reciprocating frame plate (163) is fixedly connected to the outer periphery of the hose (166). The reciprocating frame plate (163) is in contact with the cam component (162). A spring telescopic rod (164) is fixedly connected to one side of the reciprocating frame plate (163). The spring telescopic rod (164) is fixedly connected to the inner wall of the cavity (16).
7. The automated quantitative dispensing device for sodium salt with multiple feeders according to claim 6, characterized in that: The bottom of the support cavity (3) is slidably connected to an installation plate (33), and a slot is provided in the middle of the installation plate (33). The bottom of the multi-material tank (31) is engaged with the top of the installation plate (33) through the slot, and a handle block (32) is fixedly connected to one side of the installation plate (33).
Citation Information
Patent Citations
Batching device for producing 4-chlorophthalic acid monosodium salt
CN219272783U