Efficient anti-caking granulating device for chemical fertilizer

CN224854183UActive Publication Date: 2026-10-16SHANXI JINSHENGHUA AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521376651.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2026-10-16
Estimated Expiration
2035-07-02

AI Technical Summary

Technical Problem

[0003]经检索公告号为CN213913633U的中国专利,公开了一种高效化肥造粒塔,通过设置塔体、造粒机、搅拌杆、喷水孔、环形管、旋转杆、开口、第二料仓、振动电机、第一料仓、筛板、导料罩、橡胶软垫、主动锥齿轮、电机、从动锥齿轮和进水阀的配合使用,解决了现有的化肥造粒塔造粒后的化肥成分不均匀,且不具备自动清洗的功能,以及成型后的化肥在下落的过程中,直接撞击硬物,容易造成颗粒状的化肥出现破损的问题,该高效化肥造粒塔,具备造粒成分均匀,且具备自动清洗的功能,以及可避免成型后的颗粒化肥出现过度破损的现象,提高化肥的优点,值得推广

Benefits of technology

[0015]Firstly, this utility model is equipped with a tower body, a premixing cylinder, stirring blades, a conveying pipe, a water inlet pan, and a spray pan. The fertilizer solution at the bottom of the premixing cylinder enters the conveying pipe through an inclined pipe, is then conveyed to the top by the conveying blades, and finally returns to the top of the premixing cylinder through a return pipe. This ensures that the fertilizer solution inside the premixing cylinder is evenly mixed and prevents clumping. After that, the solenoid valve opens, and the fertilizer solution enters the granulator for uniform granulation. During cleaning, clean water enters the water inlet pan through the water inlet pipe, and then enters the spray pan through the connecting pipe. The water is sprayed out through the nozzles for cleaning. While the rotating rod drives the stirring blades to assist in cleaning, the rotating rod also drives the spray pan to rotate. The nozzles rotate accordingly to spray water mist more evenly to clean the premixing cylinder, ensuring efficient granulation of fertilizer in the subsequent process. Fertilizer first enters the premixing cylinder for premixing. The conveying pipe ensures that the fertilizer is easily and evenly mixed and does not clump. The rotating spray structure makes the cleaning of the premixing cylinder more efficient and uniform, ensuring efficient granulation of fertilizer and improving the granulation efficiency of fertilizer production.

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Abstract

The utility model relates to the technical field of chemical fertilizer production, specifically a kind of high -efficient anti -caking chemical fertilizer granulating device, including tower body, the top inner wall of tower body is equipped with granulator, further include;Pretreatment mechanism, the pretreatment mechanism is set to tower body top inner wall;The pretreatment mechanism includes the premixing cylinder fixedly connected in the top inner wall of tower body, the top outer wall of tower body is equipped with cover, the outer wall of one side of cover top is equipped with servo motor, the inner wall of cover is equipped with transmission wheel group, the one end of servo motor output shaft is fixedly connected to the inner wall of transmission wheel group top side by coupling, the inner wall of one side of transmission wheel group is fixedly connected with rotating rod;The chemical fertilizer of the utility model will first enter premixing cylinder and carry out premixing treatment, conveying pipe can guarantee that chemical fertilizer is easily mixed evenly and does not cake, and rotating spray structure makes premixing cylinder cleaning more efficient and uniform, guarantees the efficient granulation treatment of chemical fertilizer, improves the production granulating efficiency of chemical fertilizer.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer production technology, specifically a high-efficiency anti-caking fertilizer granulation device. Background Technology

[0002] In the process of processing granular fertilizers, fertilizer granulation towers are required.

[0003] A search of Chinese patent CN213913633U reveals a high-efficiency fertilizer granulation tower. This tower, through the coordinated use of a tower body, granulator, stirring rod, water spray holes, annular pipe, rotating rod, opening, second hopper, vibrating motor, first hopper, sieve plate, guide cover, rubber pad, driving bevel gear, motor, driven bevel gear, and water inlet valve, solves the problems of uneven fertilizer composition after granulation, lack of automatic cleaning function, and damage to granulated fertilizer due to direct impact with hard objects during descent. This high-efficiency fertilizer granulation tower offers advantages such as uniform granulation composition, automatic cleaning function, and prevention of excessive breakage of granulated fertilizer, making it worthy of promotion.

[0004] Based on the above search and existing technology, it was found that the above patent has certain defects. It does not have a premixing device and directly feeds the fertilizer into the granulator for stirring. The fertilizer in the granulator is prone to stratification and clumping. In addition, the spraying structure cannot rotate, the water mist spray is not uniform and the cleaning effect is poor, which affects the efficient cleaning of the fertilizer granulation tower and reduces the fertilizer production granulation efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency anti-caking fertilizer granulation device to solve the problems mentioned in the background art.

[0006] The technical solution of this utility model is: a high-efficiency anti-caking fertilizer granulation device, including a tower body, wherein a granulator is installed on the inner wall of the top of the tower body, and further comprising;

[0007] The pretreatment mechanism is located on the inner wall of the top of the tower body;

[0008] The pretreatment mechanism includes a premixing cylinder fixedly connected to the inner wall of the top of the tower body. A cover is installed on the outer wall of the top of the tower body. A servo motor is installed on one side of the outer wall of the top of the cover. A transmission wheel assembly is installed on the inner wall of the cover. One end of the output shaft of the servo motor is fixedly connected to the inner wall of the top of the transmission wheel assembly via a coupling. A rotating rod is fixedly connected to one side of the inner wall of the transmission wheel assembly. A conveying blade is fixedly connected to the other side of the inner wall of the transmission wheel assembly. A conveying pipe is fixedly connected to one side of the outer wall of the top of the tower body. A return pipe is provided on one side of the outer wall of the top of the premixing cylinder. An inclined pipe is provided on one side of the outer wall of the bottom of the premixing cylinder. A water inlet plate is fixedly connected to the inner wall of the top of the tower body. A water spray plate is fixedly connected to the outer wall of the top of the rotating rod. Several nozzles are installed on the outer wall of the bottom end of the water spray plate.

[0009] Preferably, a water inlet pipe is provided on one side of the outer wall at the top of the tower body, the water inlet pipe is connected to the water inlet pan, a connecting pipe is provided on the bottom outer wall of the water inlet pan, and an annular hole is opened on the top outer wall of the spray pan, and the connecting pipe is slidably connected to the inner wall of the annular hole.

[0010] Preferably, the conveying blade is adapted to the size of the conveying pipe, the conveying blade is slidably connected to the inner wall of the conveying pipe, and the return pipe and the inclined pipe are connected to the conveying pipe.

[0011] Preferably, a plurality of stirring blades are fixedly connected to the top outer wall of the rotating rod, the stirring blades being adapted to the size of the premixing cylinder, a feed pipe is provided on the bottom outer wall of the premixing cylinder, the feed pipe is connected to the granulator, and a solenoid valve is installed on the inner wall of the feed pipe.

[0012] Preferably, a sieve plate is slidably connected to the bottom inner wall of the tower body, and a vibration motor is installed on the inner walls of both sides of the bottom of the tower body. The output end of the vibration motor is fixedly connected to the outer wall of the bottom end of the sieve plate.

[0013] Preferably, an opening is provided on one side of the outer wall at the bottom of the tower body, the opening being adapted to the height of the sieve plate, and transmission rods are fixedly connected to the outer walls on both sides of the top of the sieve plate. An inclined guide plate is fixedly connected to the outer wall at the top of the transmission rod, and the inclined guide plate is located below the output end of the granulator.

[0014] This utility model provides an improved, highly efficient anti-caking fertilizer granulation device, which has the following improvements and advantages compared with the prior art:

[0015] Firstly, this utility model is equipped with a tower body, a premixing cylinder, stirring blades, a conveying pipe, a water inlet pan, and a spray pan. The fertilizer solution at the bottom of the premixing cylinder enters the conveying pipe through an inclined pipe, is then conveyed to the top by the conveying blades, and finally returns to the top of the premixing cylinder through a return pipe. This ensures that the fertilizer solution inside the premixing cylinder is evenly mixed and prevents clumping. After that, the solenoid valve opens, and the fertilizer solution enters the granulator for uniform granulation. During cleaning, clean water enters the water inlet pan through the water inlet pipe, and then enters the spray pan through the connecting pipe. The water is sprayed out through the nozzles for cleaning. While the rotating rod drives the stirring blades to assist in cleaning, the rotating rod also drives the spray pan to rotate. The nozzles rotate accordingly to spray water mist more evenly to clean the premixing cylinder, ensuring efficient granulation of fertilizer in the subsequent process. Fertilizer first enters the premixing cylinder for premixing. The conveying pipe ensures that the fertilizer is easily and evenly mixed and does not clump. The rotating spray structure makes the cleaning of the premixing cylinder more efficient and uniform, ensuring efficient granulation of fertilizer and improving the granulation efficiency of fertilizer production.

[0016] Secondly, this utility model is equipped with a vibrating motor, a screen plate, a transmission rod, and an inclined guide plate. The vibrating motor at the bottom of the tower drives the screen plate to vibrate, which assists in the feeding of the fertilizer to be granulated. The transmission rod and the inclined guide plate guide the fertilizer to the far left of the screen plate for screening, which improves the screening effect of the fertilizer and enhances the practicality of the fertilizer granulation device. Attached Figure Description

[0017] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a schematic cross-sectional view of the overall structure of this utility model;

[0019] Figure 2 This is the utility model Figure 1 Enlarged schematic diagram of structure A in the middle;

[0020] Figure 3 This is a schematic diagram of the premixing cylinder of this utility model;

[0021] Figure 4 This is an exploded view of the structure of the water inlet plate and water spray plate of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Tower body; 2. Granulator; 3. Rotating rod; 4. Premixing cylinder; 5. Water inlet pipe; 6. Servo motor; 7. Conveying pipe; 8. Conveying blades; 9. Inclined pipe; 10. Feed pipe; 11. Vibrating motor; 12. Screen plate; 13. Transmission rod; 14. Inclined guide plate; 15. Agitator blades; 16. Water inlet tray; 17. Water spray tray; 18. Return pipe; 19. Transmission wheel set; 20. Connecting pipe. Detailed Implementation

[0024] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0025] This utility model provides an improved, high-efficiency anti-caking fertilizer granulation device. The technical solution of this utility model is as follows:

[0026] like Figures 1-4 As shown, a high-efficiency anti-caking fertilizer granulation device includes a tower body 1, a granulator 2 installed on the inner wall of the top of the tower body 1, and also includes;

[0027] The pretreatment mechanism is located on the inner wall of the top of tower body 1;

[0028] The pretreatment mechanism includes a premixing cylinder 4 fixedly connected to the inner wall of the top of the tower body 1. A cover is installed on the outer wall of the top of the tower body 1. A servo motor 6 is installed on one side of the outer wall of the top of the cover. A transmission wheel set 19 is installed on the inner wall of the cover. One end of the output shaft of the servo motor 6 is fixedly connected to the inner wall of the top of the transmission wheel set 19 via a coupling. A rotating rod 3 is fixedly connected to one side of the inner wall of the transmission wheel set 19. A conveying blade 8 is fixedly connected to the other side of the inner wall of the transmission wheel set 19. A conveying pipe 7 is fixedly connected to one side of the outer wall of the top of the tower body 1. A return pipe 18 is provided on one side of the outer wall of the top of the premixing cylinder 4. An inclined pipe 9 is provided on one side of the outer wall of the bottom of the premixing cylinder 4. A water inlet plate 16 is fixedly connected to the inner wall of the top of the tower body 1. A water spray plate 17 is fixedly connected to the outer wall of the top of the rotating rod 3. Several nozzles are installed on the outer wall of the bottom end of the water spray plate 17.

[0029] Furthermore, a water inlet pipe 5 is provided on one side of the outer wall at the top of the tower body 1. The water inlet pipe 5 is connected to the water inlet plate 16. A connecting pipe 20 is provided on the bottom outer wall of the water inlet plate 16. An annular hole is opened on the top outer wall of the spray plate 17. The connecting pipe 20 is slidably connected to the inner wall of the annular hole.

[0030] Furthermore, the conveying blade 8 is sized to match the conveying pipe 7, the conveying blade 8 is slidably connected to the inner wall of the conveying pipe 7, and the return pipe 18 and the inclined pipe 9 are connected to the conveying pipe 7.

[0031] Furthermore, several stirring blades 15 are fixedly connected to the top outer wall of the rotating rod 3. The stirring blades 15 are adapted to the size of the premixing cylinder 4. A feed pipe 10 is provided on the bottom outer wall of the premixing cylinder 4. The feed pipe 10 is connected to the granulator 2. A solenoid valve is installed on the inner wall of the feed pipe 10.

[0032] Furthermore, a sieve plate 12 is slidably connected to the bottom inner wall of the tower body 1, and a vibration motor 11 is installed on the inner walls of both sides of the bottom of the tower body 1. The output end of the vibration motor 11 is fixedly connected to the bottom outer wall of the sieve plate 12.

[0033] Furthermore, an opening is provided on one side of the bottom outer wall of the tower body 1, the opening being adapted to the height of the sieve plate 12. A transmission rod 13 is fixedly connected to the outer walls on both sides of the top of the sieve plate 12, and an inclined guide plate 14 is fixedly connected to the outer wall of the top of the transmission rod 13. The inclined guide plate 14 is located below the output end of the granulator 2.

[0034] Working Principle: When using the anti-caking fertilizer granulation device for fertilizer production and granulation, the fertilizer solution is added to the premixing cylinder 4 at the top of the tower body 1. The servo motor 6 is started, and the transmission wheel set 19 drives the rotating rod 3 and the conveying blade 8 to rotate. The rotating rod 3 drives the stirring blade 15 to rotate, thereby stirring the fertilizer solution inside the premixing cylinder 4. At this time, the solenoid valve in the feed pipe 10 is closed, and the fertilizer solution at the bottom of the premixing cylinder 4 enters the conveying pipe 7 through the inclined pipe 9, and is then conveyed to the top by the conveying blade 8. Finally, it returns to the top of the premixing cylinder 4 through the return pipe 18, ensuring that the fertilizer solution inside the premixing cylinder 4 is mixed evenly and preventing caking. After that, the solenoid valve is opened, and the fertilizer solution enters the premixing cylinder 4. The fertilizer is fed into the granulator 2 for uniform granulation. During cleaning, clean water enters the water inlet plate 16 through the water inlet pipe 5, and then enters the water spray plate 17 through the connecting pipe 20. The water is sprayed out through the nozzles for cleaning. While the rotating rod 3 drives the stirring blade 15 to assist in cleaning, the rotating rod 3 also drives the water spray plate 17 to rotate. The nozzles rotate accordingly to spray water mist more evenly to clean the premixing cylinder 4, ensuring efficient granulation of fertilizer in the subsequent process. The vibration motor 11 at the bottom of the tower 1 drives the screen plate 12 to vibrate, assisting in the feeding of the fertilizer to be granulated. The fertilizer is guided by the transmission rod 13 and the inclined guide plate 14, so that the fertilizer is guided to the leftmost side of the screen plate 12 for screening and feeding.

[0035] The technical means disclosed in this utility model are not limited to those described above, but also include technical solutions composed of equivalent substitutions of the above technical features. Matters not covered in this utility model are common knowledge to those skilled in the art.

Claims

1. A high-efficiency anti-caking fertilizer granulation device, comprising a tower body (1), wherein a granulator (2) is installed on the inner wall of the top of the tower body (1), characterized in that: Also includes; A pretreatment mechanism is provided on the inner wall of the top of the tower body (1); The pretreatment mechanism includes a premixing cylinder (4) fixedly connected to the inner wall of the top of the tower body (1). A cover is installed on the outer wall of the top of the tower body (1). A servo motor (6) is installed on one side of the outer wall of the top of the cover. A transmission wheel assembly (19) is installed on the inner wall of the cover. One end of the output shaft of the servo motor (6) is fixedly connected to the inner wall of the top of the transmission wheel assembly (19) via a coupling. A rotating rod (3) is fixedly connected to the inner wall of one side of the transmission wheel assembly (19). A conveying blade (8) is fixedly connected to the inner wall on the other side. A conveying pipe (7) is fixedly connected to the outer wall on one side of the top of the tower body (1). A return pipe (18) is provided on the outer wall on one side of the top of the premixing cylinder (4). An inclined pipe (9) is provided on the outer wall on one side of the bottom of the premixing cylinder (4). A water inlet plate (16) is fixedly connected to the inner wall at the top of the tower body (1). A water spray plate (17) is fixedly connected to the outer wall at the top of the rotating rod (3). Several nozzles are installed on the outer wall at the bottom end of the water spray plate (17).

2. The high-efficiency anti-caking fertilizer granulation device according to claim 1, characterized in that: A water inlet pipe (5) is provided on one side of the outer wall of the top of the tower body (1). The water inlet pipe (5) is connected to the water inlet plate (16). A connecting pipe (20) is provided on the bottom outer wall of the water inlet plate (16). An annular hole is opened on the top outer wall of the spray plate (17). The connecting pipe (20) is slidably connected to the inner wall of the annular hole.

3. The high-efficiency anti-caking fertilizer granulation device according to claim 1, characterized in that: The conveying blade (8) is adapted to the size of the conveying pipe (7), the conveying blade (8) is slidably connected to the inner wall of the conveying pipe (7), and the return pipe (18) and the inclined pipe (9) are connected to the conveying pipe (7).

4. A high-efficiency anti-caking fertilizer granulation device according to any one of claims 1-3, characterized in that: A number of stirring blades (15) are fixedly connected to the top outer wall of the rotating rod (3). The stirring blades (15) are adapted to the size of the premixing cylinder (4). A feed pipe (10) is provided on the bottom outer wall of the premixing cylinder (4). The feed pipe (10) is connected to the granulator (2). A solenoid valve is installed on the inner wall of the feed pipe (10).

5. The high-efficiency anti-caking fertilizer granulation device according to claim 1, characterized in that: A sieve plate (12) is slidably connected to the bottom inner wall of the tower body (1), and a vibration motor (11) is installed on the inner walls of both sides of the bottom of the tower body (1). The output end of the vibration motor (11) is fixedly connected to the outer wall of the bottom end of the sieve plate (12).

6. The high-efficiency anti-caking fertilizer granulation device according to claim 5, characterized in that: An opening is provided on one side of the bottom outer wall of the tower body (1), the opening is adapted to the height of the sieve plate (12), a transmission rod (13) is fixedly connected to the two outer walls of the top of the sieve plate (12), and an inclined guide plate (14) is fixedly connected to the top outer wall of the transmission rod (13), the inclined guide plate (14) is located below the output end of the granulator (2).

Citation Information

Patent Citations

  • Efficient fertilizer granulation tower

    CN213913633U