Environment-friendly solid waste crushing device
Patent Information
- Application Number
- CN202522484286.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-24
AI Technical Summary
然而,现今的固废粉碎装置大多数难以满足固体废弃物处理的环保需求,一方面,固体废弃物中常夹杂有铁丝、金属碎屑等铁磁性金属杂质,其与粉碎辊的刚性接触造成粉碎辊的表面磨损、刃牙损坏等问题
[0014] This invention provides an environmentally friendly solid waste crushing device, which comprises a pretreatment structure, a crushing structure, and a collection structure connected by mortise and tenon joints, forming a fully enclosed solid waste crushing device. The pretreatment structure uses a magnetic separator and a recovery channel to screen and recover metallic impurities. A dust collection device collects and stores dust from the crushing chamber. The collection device uses a screening plate to screen materials that meet standards for recycling. This invention effectively solves the problems of metallic impurities and dust pollution by incorporating a "magnetic separation + dust collection" functional structure, making it a practical and environmentally friendly solid waste crushing device.
Smart Images

Figure CN224854301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid waste treatment technology, and in particular to an environmentally friendly solid waste crushing device. Background Technology
[0002] In the process of solid waste resource utilization, the crushing of solid waste is crucial. However, most current solid waste crushing equipment fails to meet the environmental protection requirements of solid waste treatment. On the one hand, solid waste often contains ferromagnetic metal impurities such as iron wire and metal scraps, which cause surface wear and damage to the crushing rollers due to their rigid contact with the rollers. Simultaneously, the metal impurities remaining in the crushed material reduce its purity, thus affecting subsequent recycling. On the other hand, the solid waste crushing process generates a large amount of dust, which, when released directly into the environment, not only pollutes the air but also harms human health.
[0003] Therefore, there is an urgent need for a solid waste crushing device that can solve the problems of metal impurities and dust pollution. Utility Model Content
[0004] To address the shortcomings of the aforementioned technologies, this utility model provides an environmentally friendly solid waste crushing device.
[0005] To solve the above technical problems, the technical solution adopted by this utility model is: an environmentally friendly solid waste crushing device, which includes a pretreatment structure, a crushing structure and a collection structure, wherein the pretreatment structure, the crushing structure and the collection structure are connected by a mortise and tenon structure and the mortise and tenon structure is installed with bolts; The pretreatment structure includes a main channel that runs through the pretreatment structure and has a feed inlet at the top. A recycling channel is provided on the side of the main channel, and an intercepting wall is provided at the end of the recycling channel. A recycling conveyor belt is provided below the intercepting wall. The pretreatment structure also includes a magnetic separator, which is located at the junction of the main channel and the recycling channel; The crushing structure includes a structural box and a set of crushing rollers disposed inside the structural box; The collection structure is equipped with a screening plate with an array of screen holes. Several vibrators are installed on the high side of the screening plate. The bottom side of the screening plate is connected to the non-compliant discharge port of the collection structure. The non-compliant discharge port is equipped with a movable baffle. The bottom of the collection structure is a removable collection box.
[0006] Furthermore, it also includes a vacuuming device and an electrical control box;
[0007] The dust collection device includes a dust canister and a dust collection base. The pretreatment structure has a reserved equipment area for installing the dust collection device. The equipment area is equipped with a support wall and an equipment opening. The dust canister is fixed to the support wall, and the dust collection base is connected to the chamber of the crushing structure through the equipment opening. The electrical control box contains drive equipment and a control terminal.
[0008] Furthermore, several fixed wheels for loading magnetic blocks are fixed inside the magnetic separator.
[0009] Furthermore, the intercepting wall is in contact with the magnetic separator, and a rubber scraper pad is fitted at the end of the intercepting wall that is close to the magnetic separator.
[0010] Furthermore, the end of the recycling conveyor belt is a recycling outlet, which is located on the side end wall of the pretreatment mechanism.
[0011] Furthermore, the crushing roller assembly consists of a first crushing roller and a second crushing roller arranged in parallel and moving in opposite directions.
[0012] Furthermore, the screening plate is inclined within the collection structure.
[0013] Furthermore, the vacuuming device has a detachable structure.
[0014] This invention provides an environmentally friendly solid waste crushing device, which comprises a pretreatment structure, a crushing structure, and a collection structure connected by mortise and tenon joints, forming a fully enclosed solid waste crushing device. The pretreatment structure uses a magnetic separator and a recovery channel to screen and recover metallic impurities. A dust collection device collects and stores dust from the crushing chamber. The collection device uses a screening plate to screen materials that meet standards for recycling. This invention effectively solves the problems of metallic impurities and dust pollution by incorporating a "magnetic separation + dust collection" functional structure, making it a practical and environmentally friendly solid waste crushing device. Attached Figure Description
[0015] Figure 1 This is a cross-sectional view of the overall structure of this utility model.
[0016] Figure 2 This is an exploded view of the present invention.
[0017] Figure 3 This is a cross-sectional view of the pretreatment structure of this utility model.
[0018] Figure 4 This is a schematic diagram of the crushing structure of this utility model.
[0019] Figure 5 This is a cross-sectional view of the collection structure of this utility model.
[0020] In the diagram: 10. Pretreatment structure; 11. Main channel; 12. Feed inlet; 13. Recycling channel; 14. Magnetic separator; 15. Rubber scraper pad; 16. Recycling conveyor belt; 17. Recycling outlet; 20. Crushing structure; 21. Structure box; 22. No. 1 crushing roller; 23. No. 2 crushing roller; 30. Collection structure; 31. Screening plate; 32. Vibrator; 33. Collection box; 34. Non-compliant outlet; 35. Baffle; 40. Dust collection device; 41. Dust canister; 42. Dust collection base; 50. Electrical control box. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0022] This utility model discloses an environmentally friendly solid waste crushing device, such as Figure 1 and Figure 2 As shown, it includes a pretreatment structure 10, a crushing structure 20 and a collection structure 30. The pretreatment structure 10 is installed on the upper part of the crushing structure 20 by means of a tenon and mortise structure, and the collection structure 30 is installed on the lower part of the crushing structure 20 by means of a tenon and mortise structure. Bolts are installed at the joints of the tenon and mortise structures, thus forming a fully enclosed solid waste crushing device.
[0023] The upper processing structure 10 is used for screening and separating metallic impurities, such as... Figure 3 As shown, it includes a main channel 11 that vertically penetrates the pretreatment structure 10. A feed inlet 12 for discharging solid waste is located at the top of the main channel 11, and an arc-shaped recycling channel 13 is located on the side of the main channel. The pretreatment structure 10 also includes an internally mounted magnetic separator 14, which is located at the junction of the main channel 11 and the recycling channel 13, with a portion of the magnetic separator 14 protruding from the main channel 11. The end of the recycling channel 13 is a horizontally positioned interceptor wall that abuts against the magnetic separator 14. A rubber scraper pad 15 is fitted onto one end of the interceptor wall that abuts against the magnetic separator 14. A recycling conveyor belt 16 is located below the rubber scraper pad 15, and the end of the recycling conveyor belt 16 is a recycling outlet 17 located on the side wall of the pretreatment structure 10.
[0024] It should be further noted that the pretreatment structure 10 and the magnetic separator 14 are movably connected, and the magnetic separator 14 rotates counterclockwise under the action of a motor. The magnetic separator 14 contains several fixed wheels that support high-performance magnetic blocks. Under the action of the magnetic blocks, the surface of the magnetic separator generates a magnetic field region capable of adsorbing ferromagnetic substances. When metallic impurities in the solid waste fall into the main channel, they are adsorbed onto the surface of the magnetic separator by the magnetic field and follow the rotation of the magnetic separator 14 into the recycling channel 13. Finally, they are detached from the magnetic separator by the rubber scraper and the intercepting wall and fall into the recycling conveyor belt. The metallic impurities are then discharged through the recycling outlet along with the recycling conveyor belt.
[0025] The crushing structure 20 located in the middle is used for crushing solid waste, such as... Figure 4 As shown, the crushing structure 20 includes a structure box 21 and a first crushing roller 22 and a second crushing roller 23 disposed therein. The first crushing roller 22 and the second crushing roller 23 are a set of crushing rollers arranged in parallel and rotating in opposite directions. The roller shaft connecting end of the crushing roller set protrudes from one end of the structure box 21 and is connected to a drive system. The two crushing rollers are driven by the drive system to rotate in opposite directions at the same speed and torque, so as to mechanically crush the solid waste entering the crushing structure 20.
[0026] The lower collection structure 30 is used for screening and collecting the crushed material, such as... Figure 5 As shown, the internal screening plate 31 is provided with an array of screen holes. Several vibrators 32 are provided on the high side of the screening plate 31. The vibrators 32 drive the screening plate 31 to move up and down along the height direction. The bottom side of the screening plate 31 contacts the non-compliant discharge port 34 of the collection structure wall, and the non-compliant discharge port 34 is equipped with a movable baffle 35. A removable collection box 33 is provided at the bottom of the collection structure 30.
[0027] In addition, the pretreatment structure 10 has a reserved equipment area for installing a dust collection device 40. The dust collection device 40 includes a dust cylinder 41 for storing dust and a dust collection seat 42 for collecting dust. The equipment area is provided with a support wall for fixing the dust cylinder 41, and the bottom is provided with an equipment opening for installing the dust collection seat 42. The dust collection seat 42 is connected to the chamber of the crushing structure 20 through the equipment opening. This utility model also includes an electrical control box 50, which is located on the roller connection end side of the crushing structure 20 and is equipped with a drive device for connecting the crushing roller group. The electrical control box 50 is also equipped with a control terminal, which is connected to the dust collection device carried by the pretreatment structure 10, the vibrator installed on the collection structure 30, the motor and drive device via a communication cable. The control terminal adopts mature network control technology to realize real-time status detection of equipment and system and execution of operation commands, which will not be elaborated further.
[0028] The specific workflow of this utility model is as follows: Solid waste is fed into the main channel from the inlet of the pretreatment structure and falls into the crushing structure under gravity. During this process, the magnetic separator protruding from the main channel adsorbs metal impurities in the solid waste. The metal impurities follow the counterclockwise rotation of the magnetic separator into the recycling channel until the intercepting wall and rubber scraper strip the metal impurities. The stripped metal impurities fall onto the recycling conveyor belt and are transported to the recycling outlet located on the side of the pretreatment structure for further recycling.
[0029] Solid waste, after being pre-treated by magnetic separation and screening, undergoes mechanical crushing in the crushing structure. During this process, a dust collection unit connected to the crushing chamber continuously operates to collect the dust generated during crushing. The collected dust is then transported to a dust collection bin via a connecting pipe. The dust collection device is detachable for easy cleaning and storage of the collected dust.
[0030] Solid waste, after being mechanically crushed by the crushing structure, falls onto the screening plate of the collection structure. The high side of the screening plate is continuously vibrated by the vibrator. The crushed material that meets the particle size standard falls through the screen holes into the collection box at the bottom, while the crushed material that does not meet the standard slides to the non-standard discharge port. Then, the baffle can be opened to discharge the non-standard material.
[0031] In summary, the magnetic separator in the pretreatment structure of this utility model, supplemented by a recycling conveyor belt, achieves the screening and recovery of metal impurities in solid waste; the crushing structure uses a roller crushing principle to mechanically crush the solid waste; the collection structure separates and collects substandard and compliant materials via a vibrating screen plate; and the dust collection device collects and stores the dust generated during the crushing process. The pretreatment structure, crushing mechanism, and collection structure are connected as a whole by mortise and tenon joints and bolts to form a fully enclosed crushing and processing device, effectively preventing dust dispersion and noise transmission. This utility model effectively solves the problem of high dust pollution in traditional solid waste crushing devices, while simultaneously achieving the recovery of metal impurities, making it a solid waste treatment device that meets environmental protection requirements.
[0032] The above embodiments are not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the technical solution of the present utility model are also within the protection scope of the present utility model.
Claims
1. An environmentally friendly solid waste crushing device, characterized in that: It includes a pretreatment structure (10), a crushing structure (20) and a collection structure (30), which are connected by a mortise and tenon structure and bolts are installed in the mortise and tenon structure; The pretreatment structure (10) includes a main channel (11), which is perpendicular to the pretreatment structure (10) and has a feed inlet (12) at its top. A recycling channel (13) is provided on the side of the main channel (11), and an intercepting wall is provided at the end of the recycling channel (13). A recycling conveyor belt (16) is provided below the intercepting wall. The pretreatment structure (10) also includes a magnetic separator (14), which is located at the junction of the main channel (11) and the recycling channel (13); The crushing structure (20) includes a structure box (21) and a crushing roller assembly disposed inside the structure box; The collection structure (30) is equipped with a sieve plate (31) with an array of sieve holes. Several vibrators (32) are installed on the high side of the sieve plate (31). The bottom side of the sieve plate (31) is connected to the non-compliant discharge port (34) of the collection structure (30). The non-compliant discharge port (34) is equipped with a movable baffle (35). The bottom of the collection structure (30) is a removable collection box (33).
2. The environmentally friendly solid waste crushing device according to claim 1, characterized in that: It also includes a vacuuming device (40) and an electrical control box (50); The dust collection device (40) includes a dust cylinder (41) and a dust collection seat (42). The pretreatment structure (10) has reserved an equipment area for installing the dust collection device (40), and the equipment area is provided with a support wall and an equipment port. The dust cylinder (41) is fixed on the support wall, and the dust collection seat (42) is connected to the chamber of the crushing structure through the equipment port. The electrical control box (50) is equipped with drive equipment and control terminal.
3. The environmentally friendly solid waste crushing device according to claim 2, characterized in that: The magnetic separator (14) has several fixed wheels inside that carry magnetic blocks.
4. The environmentally friendly solid waste crushing device according to claim 3, characterized in that: The intercepting wall abuts against the magnetic separator (14), and a rubber scraper pad (15) is fitted on one end of the intercepting wall that is close to the magnetic separator.
5. The environmentally friendly solid waste crushing device according to claim 2, characterized in that: The end of the recycling conveyor belt (16) is a recycling outlet (17), and the recycling outlet (17) is located on the side end wall of the pretreatment structure (10).
6. The environmentally friendly solid waste crushing device according to claim 2, characterized in that: The crushing roller group consists of a first crushing roller (22) and a second crushing roller (23) arranged in parallel and moving in opposite directions.
7. The environmentally friendly solid waste crushing device according to claim 2, characterized in that: The screening plate (31) is inclinedly disposed in the collection structure (30).
8. The environmentally friendly solid waste crushing device according to claim 2, characterized in that: The vacuuming device (40) has a detachable structure.