Plant-derived sample crushing treatment device
Patent Information
- Application Number
- CN202521809445.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0003]针对上述及现有的相关技术,发明人认为往往存在以下缺陷:现有分散机在加工植物源性样品时,由于转子-定子结构的剪切力分布不均,导致样品仅在腔体局部区域受到有效剪切作用,而远离转子的区域存在明显的“低剪切死角”
本实用新型中,通过大齿轮、小齿轮、往复丝杠等零件的设置,能够启动破碎机带动搅拌杆进行旋转带动搅拌叶对物料进行破碎,搅拌杆旋转带动小齿轮进行旋转,小齿轮进行旋转带动大齿轮进行旋转,通过大齿轮与小齿轮的设计,将搅拌杆高旋转力减低传递给大齿轮,大齿轮进行旋转带动往复丝杠进行旋转,往复丝杠进行旋转带动固定套与限位套进行移动,限位套进行移动带动搅拌桶进行移动搅拌,解决在搅拌时存在搅拌死角的问题。
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Figure CN224854310U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plant-derived sample processing technology, and in particular to a plant-derived sample crushing and processing device. Background Technology
[0002] Plant processing mainly targets medicinal or economically valuable plants, extracting active ingredients or preparing intermediates through specific processes. Its core purpose is to meet the industrial needs of pharmaceuticals, pesticides, and food additives. Processing methods include: decoction method: chopping the plant and boiling it with water, then using the filtrate as the stock solution; grinding method: crushing and sieving dried plant materials to make powder, which is suitable for most plants but not for aromatic oils and resinous oils; soaking and pressing method: soaking the plant in cold or hot water, then putting it into a cloth bag and pressing it, mixing the soaking liquid and the extruded liquid to obtain the stock solution; and a disperser is a type of crushing device.
[0003] Regarding the above and existing related technologies, the inventors believe that the following defects often exist: When processing plant-derived samples, existing dispersers have uneven shear force distribution in the rotor-stator structure, resulting in the sample only being effectively sheared in a local area of the cavity, while there is a significant "low shear dead angle" in the area far from the rotor. Utility Model Content
[0004] The technical problem to be solved by this invention is that the existing technology has the disadvantage of having dead corners in the processing of plant-derived samples. To address this, we propose a plant-derived sample crushing and processing device.
[0005] To achieve the above objectives, this application adopts the following technical solution: a plant-derived sample crushing and processing device, comprising a fixed base, a disperser disposed on the top of the fixed base, a stirring rod fixedly connected to the bottom of the output end of the disperser, a stirring blade installed at the bottom of the stirring rod, a small gear fixedly connected to the surface of the stirring rod, a large gear meshing with the left side of the small gear, a reciprocating screw fixedly connected to the bottom of the large gear, a deep groove bearing movably sleeved on the surface of the reciprocating screw, the bottom of the deep groove bearing being fixedly connected to the bottom of the fixed base, a fixed sleeve threadedly connected to the surface of the reciprocating screw, a limit sleeve fixedly connected to the right side of the fixed sleeve, and a stirring tank disposed inside the limit sleeve.
[0006] Preferably, a connecting block is fixedly connected to the right side of the limiting sleeve, and a through hole is provided inside the connecting block.
[0007] Preferably, a vertical slide rod is slidably connected inside the through hole, and a horizontal block is fixedly connected to the top of the vertical slide rod.
[0008] Preferably, a limiting hole is formed in the center of the horizontal block, the stirring rod is located inside the limiting hole, and one end of the horizontal block extends to the top of the large gear.
[0009] Preferably, the disperser is provided with a mounting shell on the top, and a hexagonal bolt is provided at the bottom of the mounting shell.
[0010] Preferably, the bottom of the fixed base is fixedly connected with casters, and the stirring blade and the stirring rod are connected by a farad plate.
[0011] The technical effects and advantages of this utility model are as follows: In this invention, the design incorporates components such as a large gear, a small gear, and a reciprocating screw. This allows the crusher to be started, driving the mixing rod to rotate and the mixing blades to crush the material. The rotation of the mixing rod drives the small gear, which in turn drives the large gear. The design of the large and small gears reduces the high rotational force of the mixing rod, transferring it to the large gear. The rotation of the large gear drives the reciprocating screw, which in turn moves the fixed sleeve and the limiting sleeve. The movement of the limiting sleeve then moves the mixing drum, thus solving the problem of dead zones during mixing.
[0012] In this invention, by setting up a connecting block and a through hole, when the limiting sleeve moves during the operation of the equipment, the vertical sliding rod passes through the through hole of the connecting block, and the two form a tight sliding fit. This ensures that the limiting sleeve is always constrained by the vertical sliding rod during the movement, and can only move in a straight line along the axial direction of the sliding rod, thereby effectively preventing the limiting sleeve from shaking, shifting, or other unstable situations during the movement. Attached Figure Description
[0013] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts: Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the stirring blade structure of this utility model; Figure 3 This is a schematic diagram of the limiting sleeve structure of this utility model; Figure 4 This is a schematic diagram of the mounting shell structure of this utility model.
[0014] Legend: 1. Fixed base; 2. Disperser; 3. Stirring rod; 4. Stirring blade; 41. Pinion; 5. Large gear; 6. Reciprocating screw; 7. Deep groove bearing; 8. Fixed sleeve; 9. Limiting sleeve; 10. Stirring tank; 11. Connecting block; 12. Through hole; 13. Vertical slide bar; 14. Horizontal block; 15. Limiting hole; 16. Mounting shell; 17. Hex bolt; 18. Caster wheel; 19. Faraday disc. Detailed Implementation
[0015] Based on the technical solution of this utility model, without changing the essential spirit of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model, and should not be regarded as the entirety of this utility model or as a limitation or restriction of the technical solution of this utility model.
[0016] Reference Figures 1-4 As shown, this utility model provides a technical solution: a plant-derived sample crushing and processing device, including a fixed base 1, a disperser 2 is provided on the top of the fixed base 1, a stirring rod 3 is fixedly connected to the bottom of the output end of the disperser 2, a stirring blade 4 is installed at the bottom of the stirring rod 3, a small gear 41 is fixedly connected to the surface of the stirring rod 3, a large gear 5 is meshed on the left side of the small gear 41, a reciprocating screw 6 is fixedly connected to the bottom of the large gear 5, a deep groove bearing 7 is movably sleeved on the surface of the reciprocating screw 6, the bottom of the deep groove bearing 7 is fixedly connected to the bottom of the fixed base 1, a fixed sleeve 8 is threadedly connected to the surface of the reciprocating screw 6, a limit sleeve 9 is fixedly connected to the right side of the fixed sleeve 8, and a stirring tank 10 is provided inside the limit sleeve 9.
[0017] Specifically: Through the arrangement of parts such as the large gear 5, the small gear 41, and the reciprocating screw 6, the crusher can be started to drive the stirring rod 3 to rotate. The rotation of the stirring rod 3 drives the stirring blade 4 to crush the material. The rotation of the stirring rod 3 drives the small gear 41 to rotate, and the rotation of the small gear 41 drives the large gear 5 to rotate. Through the design of the large gear 5 and the small gear 41, the high rotational force of the stirring rod 3 is reduced and transmitted to the large gear 5. The rotation of the large gear 5 drives the reciprocating screw 6 to rotate, and the rotation of the reciprocating screw 6 drives the fixed sleeve 8 and the limiting sleeve 9 to move. The movement of the limiting sleeve 9 drives the stirring barrel 10 to move and stir, thus solving the problem of dead corners in the stirring process.
[0018] Reference Figure 3 As shown in this embodiment: a connecting block 11 is fixedly connected to the right side of the limiting sleeve 9, and a through hole 12 is provided inside the connecting block 11.
[0019] Specifically: By setting the connecting block 11 and the through hole 12, the vertical slide rod 13 can be used to limit the position of the limiting sleeve 9, preventing the limiting sleeve 9 from shaking when moving.
[0020] Reference Figure 3 As shown in this embodiment: a vertical slide rod 13 is slidably connected inside the through hole 12, and a horizontal block 14 is fixedly connected to the top of the vertical slide rod 13.
[0021] Specifically: the vertical slide bar 13 can be used in conjunction with the connecting block 11 to limit the position of the limiting sleeve 9, and the horizontal block 14 can limit the position of the stirring rod 3 and the reciprocating screw 6 to prevent shaking during long-term operation.
[0022] Reference Figure 1 As shown in this embodiment: a limiting hole 15 is opened in the center of the horizontal block 14, the stirring rod 3 is located inside the limiting hole 15, and one end of the horizontal block 14 extends to the top of the large gear 5.
[0023] Specifically, the limiting hole 15 plays a crucial guiding and positioning role, allowing the stirring rod 3 to pass smoothly through the bottom of the horizontal block 14, thus providing a basic guarantee for the reasonable assembly and coordinated operation of all components in the entire device.
[0024] Reference Figure 4 As shown in this embodiment: the top of the disperser 2 is provided with a mounting shell 16, and the bottom of the mounting shell 16 is provided with hexagonal bolts 17.
[0025] Specifically, the mounting shell 16 and hexagonal bolts 17 allow users to easily disassemble the mounting shell 16 to maintain the internal components of the crusher.
[0026] Reference Figure 2 As shown in this embodiment: the bottom of the fixed base 1 is fixedly connected with casters 18, and the stirring blade 4 and the stirring rod 3 are connected by a farrdle plate 19.
[0027] Specifically: the universal wheels 18 allow the crusher to be moved to a suitable position, and the flange makes it easy for the user to replace the mixing blades 4.
[0028] Working Principle: When crushing materials inside the mixing drum 10, the system starts the crusher, which drives the mixing rod 3 to rotate. During the rotation of the mixing rod 3, the mixing blades 4 installed on it rotate synchronously, performing powerful crushing of the materials inside the drum. At the same time, the rotation of the mixing rod 3 drives the connected pinion 41 to rotate synchronously. The pinion 41 further transmits the rotational power to the large gear 5, driving the large gear 5 to rotate. This combination design of the large and small gears 41 cleverly achieves the conversion of the high rotational force of the mixing rod 3 into a reduced speed and increased torque, which is then smoothly transmitted to the large gear 5. After receiving power, the large gear 5 begins to rotate, driving the connected reciprocating screw 6 to rotate. The rotational movement of the reciprocating screw 6 causes the fixed sleeve 8 and the limiting sleeve 9 fitted on it to move linearly. During the movement, the limiting sleeve 9 connects to the mixing drum 10, thereby driving the mixing drum 10 to reciprocate and stir. Through this multi-stage transmission and motion conversion mechanism, efficient and comprehensive crushing of materials inside the mixing drum 10 is achieved.
[0029] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A plant-derived sample crushing and processing device, comprising a fixed base (1), a disperser (2) is disposed on the top of the fixed base (1), a stirring rod (3) is fixedly connected to the bottom of the output end of the disperser (2), and a stirring blade (4) is installed at the bottom of the stirring rod (3), characterized in that: A small gear (41) is fixedly connected to the surface of the stirring rod (3). A large gear (5) meshes with the left side of the small gear (41). A reciprocating screw (6) is fixedly connected to the bottom of the large gear (5). A deep groove bearing (7) is movably sleeved on the surface of the reciprocating screw (6). The bottom of the deep groove bearing (7) is fixedly connected to the bottom of the fixed base (1). A fixed sleeve (8) is threadedly connected to the surface of the reciprocating screw (6). A limit sleeve (9) is fixedly connected to the right side of the fixed sleeve (8). A stirring tank (10) is provided inside the limit sleeve (9).
2. The plant-derived sample crushing and processing device according to claim 1, characterized in that: A connecting block (11) is fixedly connected to the right side of the limiting sleeve (9), and a through hole (12) is provided inside the connecting block (11).
3. The plant-derived sample crushing and processing device according to claim 2, characterized in that: A vertical slide rod (13) is slidably connected inside the through hole (12), and a horizontal block (14) is fixedly connected to the top of the vertical slide rod (13).
4. The plant-derived sample crushing and processing device according to claim 3, characterized in that: A limiting hole (15) is provided in the center of the horizontal block (14), the stirring rod (3) is located inside the limiting hole (15), and one end of the horizontal block (14) extends to the top of the large gear (5).
5. The plant-derived sample crushing and processing device according to claim 1, characterized in that: The top of the disperser (2) is provided with a mounting shell (16), and the bottom of the mounting shell (16) is provided with hexagonal bolts (17).
6. The plant-derived sample crushing and processing device according to claim 1, characterized in that: The bottom of the fixed base (1) is fixedly connected with casters (18), and the stirring blade (4) and the stirring rod (3) are connected by a farad plate (19).