A continuous feeding device for pig feed processing

Abstract

The utility model provides a continuous feeding device for pig feed processing, including steel structure support, the top of steel structure support is connected with the distribution subassembly, the lower extreme connection of steel structure support prevents the blocking discharge module, the upper portion inboard of steel structure support is connected with fixed distribution cylinder, the upper end of fixed distribution cylinder is connected with movable distribution cylinder, the lower side of fixed distribution cylinder is connected with vibrating cylinder through flange plate, the lower side of vibrating cylinder is provided with cutting cylinder, the lower side of cutting cylinder is connected with feeding port through discharge cylinder, the lower side of feeding port is provided with spiral conveying cylinder, set up distribution subassembly passes through inside deflector, makes evenly distributed feed, movable discharge port, variable pitch helical blade, avoid the inadmissible feeding of feed because of the accumulation through the vibration, control feeding speed and uniformity, the rotary cutting device can cut or cut off the larger feed agglomerate to prevent the blockage.

Description

Technical Field

[0001] This utility model relates to the field of pig feed processing technology, and in particular to a continuous feeding device for pig feed processing. Background Technology

[0002] Pig feed is typically composed of protein feed, energy feed, roughage, green fodder, silage, mineral feed, and feed additives. Feed production usually uses a feeding device to ensure continuous feeding for pig feed processing.

[0003] A search revealed that the document with publication number "CN212798757U" states that "this utility model provides a feeding device for feed processing, including a dispersing component, a support foot, a feeding component, an electrical control cabinet, a discharge pipe, a discharge valve, and a vibration motor." During use, the dispersing motor drives the first rotating rod and the first dispersing plate to rotate. The driving gear of the first rotating rod drives the driven gear of the second rotating rod to rotate. The first and second dispersing plates then disperse the feed, improving the dispersing effect of the feeding device, preventing clumped feed from clogging the pipes, and increasing the working efficiency of the feeding device.

[0004] However, existing feed processing feeding devices have unsatisfactory dispersing effects, and the gear manufacturing cost is relatively high. They are also prone to clogging the pipes during feeding, reducing the working efficiency of the feeding device and increasing the maintenance cost of the feeding device.

[0005] Therefore, we provide a continuous feeding device for pig feed processing to solve the above problems. Utility Model Content

[0006] To overcome the above deficiencies, this utility model provides a continuous feeding device for pig feed processing, which aims to solve the aforementioned problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A continuous feeding device for pig feed processing includes a steel structure support. A material distribution component is connected to the top of the steel structure support. A fixed material distribution cylinder is connected to the upper inner side of the steel structure support. A movable material distribution cylinder is connected to the upper end of the fixed material distribution cylinder. An anti-clogging discharge component is connected to the lower end of the steel structure support. A flange is connected to the lower side of the fixed material distribution cylinder. A vibrating cylinder is located below the flange. A cutting cylinder is located below the vibrating cylinder. A discharge cylinder is located below the cutting cylinder. An inlet is located below the discharge cylinder. A screw conveyor is located below the inlet.

[0009] As a further description of the above technical solution:

[0010] The inner side of the fixed distribution cylinder is welded with a fixed guide plate. The fixed guide plate has two layers, and each layer has three sets. The upper and lower layers of the fixed guide plate are staggered.

[0011] As a further description of the above technical solution:

[0012] The movable dispensing cylinder has rotating shaft supports welded to both sides. A guide plate rotating shaft is provided on the inner side of the rotating shaft supports. A movable guide plate is welded to the lower side of the guide plate rotating shaft. A cylinder front connecting block is rotatably connected to the upper side of the guide plate rotating shaft. A cylinder is threadedly connected to the outer side of the cylinder front connecting block. A tail fixing bracket is connected to the outer side of the cylinder. The tail fixing bracket is welded to the movable dispensing cylinder. The cylinder drives the rotating shaft supports to rotate the movable guide plate by an angle through the cylinder front connecting block. The rotation range of the movable guide plate is from vertical to nearly horizontal, and the rotation angle is less than °. The movable guide plate has a semi-circular structure.

[0013] As a further description of the above technical solution:

[0014] An elastic connector is provided between the flanges. The elastic connector is made of elastic rubber. A crushing cone is welded to the inner side of the vibrating cylinder. A motor connector is welded to the outer side of the vibrating cylinder. A vibrating motor is connected to the outer side of the motor connector. The vibrating motor drives the entire vibrating cylinder to vibrate up and down through the motor connector. The vibrating cylinder has a funnel-shaped structure that is larger at the top and smaller at the bottom.

[0015] As a further description of the above technical solution:

[0016] A variable frequency speed control motor is installed inside the cutting cylinder, and a speed control motor bracket is installed below the variable frequency speed control motor. The speed control motor bracket is welded to the cutting cylinder. A cutting blade is installed below the speed control motor bracket, and a sieve plate is installed below the cutting blade. The sieve plate is welded to the cutting cylinder. Through holes are evenly opened on the surface of the sieve plate. There are four cutting blades, which are long rectangular.

[0017] As a further description of the above technical solution:

[0018] The inner surface of the discharge cylinder is provided with a sliding groove, and a rotating plate is slidably connected to the inner side of the sliding groove. A fixed plate is provided on the upper side of the rotating plate, and a synchronous belt is provided on the upper side of the fixed plate. The rotating plate is a circular structure with a fan-shaped notch with a cylindrical rotating shaft at its center. The cylindrical rotating shaft at the center of the rotating plate passes through the fixed plate, and the rotating plate is driven to rotate by the synchronous belt.

[0019] As a further description of the above technical solution:

[0020] The inner side of the spiral conveyor cylinder is provided with a spiral blade shaft, and the spiral conveyor cylinder and the spiral blade shaft are rotatably connected. A discharge port is welded to the right side of the lower surface of the spiral conveyor cylinder. The spiral blade shaft is a long shaft with continuous spiral blades, and the pitch of the spiral blades of the spiral blade shaft gradually decreases from the feed end to the discharge end.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model, by setting up a feeding component, utilizes the angle and position design of two layers of fixed guide plates welded to the inner side of the fixed feeding cylinder to guide the feed to flow along a preset path, avoiding "direct rushing", "piling up" or "deviation" during feeding, making the feed more evenly distributed downstream of the feed inlet and improving the stability of subsequent processes; by using the cylinder on the upper side of the movable feeding cylinder, through the cylinder front connecting block, the rotating shaft support drives the movable guide plate to rotate, adapting to different feed flow requirements for different forms such as granular feed and powdered feed.

[0023] 2. This utility model incorporates an anti-clogging discharge component. A vibrating motor, connected to a motor mounting base, drives the entire vibrating cylinder to vibrate up and down. The crushing cone utilizes the vibration to break down the feed's arch structure, allowing the feed to fall smoothly. When large feed clumps or foreign objects are encountered on the screen plate, a variable frequency speed-regulating motor inside the cutting cylinder drives the cutting blades to rotate and cut the feed, further pulverizing it and preventing blockage of the feed channel. The rotating plate of the discharge cylinder is a circular structure with a fan-shaped notch and a cylindrical rotating shaft at its center. The cylindrical rotating shaft passes through a fixed plate, and the rotating plate rotates via a synchronous belt. During use, the feed flow rate and particle size are manually monitored. The parameters are as follows: when the feed particle size is observed to be large, the outer motor drives the rotating plate to rotate via the synchronous belt, increasing the size of the opening on the surface of the fixed plate to ensure that the feed enters smoothly. When the feed particle size is small, the size of the opening on the surface of the fixed plate is reduced to prevent excessive feeding from causing blockage or poor conveying. The spiral blade shaft is a long shaft with continuous spiral blades. The pitch of the spiral blades on the spiral blade shaft gradually decreases from the feed end to the discharge end. The crushed feed falls into the spiral conveyor cylinder through the feed inlet, and then is pushed to the discharge outlet by the rotation of the spiral blade shaft. At the same time, the feed forward speed can be gradually adjusted by the gradually changing pitch of the spiral blades on the spiral blade shaft to avoid excessively fast impact or excessively slow accumulation. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0025] Figure 2 A schematic diagram of the assembly structure of the movable dispensing cylinder, rotating shaft support, guide plate rotating shaft, movable guide plate, cylinder front connecting block, cylinder and tail fixed support;

[0026] Figure 3 A schematic diagram of the assembly structure of the fixed dispensing cylinder and the fixed guide plate;

[0027] Figure 4 A schematic diagram of the mating structure of the flange, elastic connector, vibrating cylinder, crushing cone, motor connection seat, and vibrating motor.

[0028] Figure 5 A schematic diagram of the assembly structure of the cutting cylinder, variable frequency speed control motor, speed control motor bracket, cutting blade and screen plate;

[0029] Figure 6 A schematic diagram of the assembly structure of the discharge cylinder, rotating plate, chute, fixed plate and synchronous belt;

[0030] Figure 7 A schematic diagram of the assembly structure of the feed inlet, screw conveyor, screw blade shaft and discharge outlet;

[0031] Labels in the diagram: 1. Steel structure support; 2. Material distribution assembly; 201. Fixed material distribution cylinder; 202. Fixed guide plate; 203. Movable material distribution cylinder; 204. Rotating shaft support; 205. Guide plate rotating shaft; 206. Movable guide plate; 207. Cylinder front connecting block; 208. Cylinder; 209. Tail fixed support; 3. Anti-clogging discharge assembly; 301. Flange; 302. Elastic connector; 303. Vibrating cylinder; 30 4. Crushing cone; 305. Motor connecting seat; 306. Vibrating motor; 307. Cutting cylinder; 308. Variable frequency speed control motor; 309. Speed ​​control motor bracket; 310. Cutting blade; 311. Screen plate; 312. Discharge cylinder; 313. Rotating plate; 314. Slide groove; 315. Fixed plate; 316. Synchronous belt; 317. Feed inlet; 318. Screw conveyor cylinder; 319. Screw blade shaft; 320. Discharge outlet. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1-7As shown, a continuous feeding device for pig feed processing includes a steel structure support 1. A material distribution component 2 is connected to the top of the steel structure support 1. A fixed material distribution cylinder 201 is connected to the upper inner side of the steel structure support 1. A movable material distribution cylinder 203 is connected to the upper end of the fixed material distribution cylinder 201. An anti-clogging discharge component 3 is connected to the lower end of the steel structure support 1. A flange 301 is connected to the lower side of the fixed material distribution cylinder 201. A vibrating cylinder 303 is arranged below the flange 301. A cutting cylinder 307 is arranged below the vibrating cylinder 303. A discharge cylinder 312 is arranged below the cutting cylinder 307. A feed inlet 317 is arranged below the discharge cylinder 312. A screw conveyor cylinder 318 is arranged below the feed inlet 317.

[0034] Furthermore, a fixed guide plate 202 is welded to the inner side of the fixed feed cylinder 201. The fixed guide plate 202 has two layers, and each layer has three sets. The upper and lower layers of the fixed guide plate 202 are staggered at 90°. Through the angle and position design of the multi-layer guide plate 202, the feed is guided to flow along the preset path, avoiding the phenomena of "direct rush", "accumulation" or "deviation" during feeding, so that the feed is more evenly distributed downstream of the feed inlet 317 and the stability of subsequent processes is improved.

[0035] Furthermore, rotating shaft supports 204 are welded to both sides of the movable dispensing cylinder 203. A guide plate rotating shaft 205 is installed inside the rotating shaft supports 204. A movable guide plate 206 is welded to the lower side of the guide plate rotating shaft 205. A cylinder front connecting block 207 is rotatably connected to the upper side of the guide plate rotating shaft 205. A cylinder 208 is threadedly connected to the outer side of the cylinder front connecting block 207. A tail fixing bracket 209 is connected to the outer side of the cylinder 208. The tail fixing bracket 209 is connected to the movable dispensing cylinder 203. The section between 03 is welded. Cylinder 208 drives the rotating shaft support 204 to rotate the movable guide plate 206 through the cylinder front connecting block 207. The movable guide plate 206 rotates from vertical to nearly horizontal, and the rotation angle is less than 90°. The movable guide plate 206 has a semi-circular structure. Cylinder 208 drives the rotating shaft support 204 to rotate the movable guide plate 206 through the cylinder front connecting block 207. This is suitable for different feed flowability requirements, such as pelleted feed and powdered feed.

[0036] Furthermore, an elastic connector 302 is provided between the flanges 301. The elastic connector 302 is made of elastic rubber. A crushing cone 304 is welded to the inner side of the vibrating cylinder 303, and a motor connector 305 is welded to the outer side of the vibrating cylinder 303. A vibrating motor 306 is connected to the outer side of the motor connector 305. The vibrating motor 306 drives the vibrating cylinder 303 to vibrate up and down through the motor connector 305. The vibrating cylinder 303 has a funnel-shaped structure that is larger at the top and smaller at the bottom. The motor connector 305 is installed on the outer side of the vibrating cylinder 303. When it is observed that the feed accumulates or arches inside the vibrating cylinder, the vibrating motor 306 starts to work. The vibrating motor 306 drives the vibrating cylinder 303 to vibrate up and down through the motor connector 305. The crushing cone 304 uses the force of vibration to break the arch structure of the feed, allowing the feed to fall smoothly.

[0037] Furthermore, a variable frequency speed control motor 308 is installed inside the cutting cylinder 307, and a speed control motor bracket 309 is installed below the variable frequency speed control motor 308. The speed control motor bracket 309 is welded to the cutting cylinder 307. A cutting blade 310 is installed below the speed control motor bracket 309, and a screen plate 311 is installed below the cutting blade 310. The screen plate 311 is welded to the cutting cylinder 307. The surface of the screen plate 311 is evenly provided with through holes. There are four cutting blades 310, which are long rectangular. When a large feed clump or foreign object is encountered on the screen plate 311, the variable frequency speed control motor 308 inside the cutting cylinder 307 drives the cutting blade 310 to rotate and cut the feed, further crushing the feed on the screen plate 311 and preventing blockage of the feed channel.

[0038] Furthermore, a groove 314 is provided on the inner surface of the discharge cylinder 312. A rotating plate 313 is slidably connected to the inner side of the groove 314. A fixed plate 315 is provided on the upper side of the rotating plate 313. A synchronous belt 316 is provided on the upper side of the fixed plate 315. The rotating plate 313 is a circular structure with a fan-shaped notch with a cylindrical rotating shaft at its center. The cylindrical rotating shaft at the center of the rotating plate 313 passes through the fixed plate 315. The rotating plate 313 is driven to rotate by the synchronous belt 316. In use, by manually observing parameters such as feed flow rate and particle size, when the feed particle size is observed to be large, the outer motor drives the rotating plate 313 to rotate through the synchronous belt 316, increasing the size of the opening on the surface of the fixed plate 315 to ensure that the feed enters smoothly. When the feed particle size is small, the size of the opening on the surface of the fixed plate 315 is reduced to prevent excessive feeding from causing blockage or poor conveying.

[0039] Furthermore, a spiral blade shaft 319 is provided inside the spiral conveyor cylinder 318. The spiral conveyor cylinder 318 and the spiral blade shaft 319 are rotatably connected. A discharge port 320 is welded to the right side of the lower surface of the spiral conveyor cylinder 318. The spiral blade shaft 319 is a long shaft with continuous spiral blades. The pitch of the spiral blades on the spiral blade shaft 319 gradually decreases from the feed end to the discharge end. The crushed feed falls into the spiral conveyor cylinder 318 through the feed inlet 317. Then, through the rotation of the spiral blade shaft 319, the feed is pushed to the discharge port 320 for discharge. At the same time, the feed forward speed can be gradually adjusted by the gradually changing pitch of the spiral blades on the spiral blade shaft 319 to avoid excessively fast impact or excessively slow accumulation. Working Principle: The device is installed in the working position. The pig feed to be processed is then placed on the upper part of the movable guide plate 206 of the movable feeding cylinder 203. The cylinder 208, through the cylinder front connecting block 207, causes the rotating shaft support 204 to rotate the movable guide plate 206 by a certain angle, which can adjust the size of the gap between the movable guide plate 206 and the movable feeding cylinder 203. Next, the feed falls through the movable guide plate 206 into the fixed feeding cylinder 201. Two layers of fixed guide plates 202, staggered at 90° angles, are welded to the inner side, dispersing the feed evenly. Next, the feed falls into the vibrating cylinder 303. The vibrating motor 306, through the motor connecting seat 305, drives the entire vibrating cylinder 303 to vibrate up and down. The crushing cone 304 uses the vibration force to break the arch structure of the feed, causing the feed to be initially crushed. Subsequently, the feed falls through the vibrating cylinder 303 into the cutting cylinder 307. The variable frequency speed-regulating motor 308 inside 307 drives the cutting blade 310 to rotate and cut the feed, further pulverizing it and preventing blockages during feeding. Next, the feed falls through the screen plate 311 into the discharge cylinder 312. During use, parameters such as feed flow rate and particle size are manually observed. When the feed particle size is large, the outer motor drives the rotating plate 313 to rotate via the synchronous belt 316, increasing the size of the opening on the surface of the fixed plate 315 to ensure smooth feed entry. When the feed particle size is small, the size of the opening on the surface of the fixed plate 315 is reduced to prevent excessive feeding, which could lead to blockages or poor conveying. Finally, the feed falls through the inlet 317 into the inner side of the screw conveyor cylinder 318. The inner spiral blade shaft 319 of the screw conveyor cylinder 318 pushes the feed to the discharge outlet 320 for discharge through rotation. This completes the use of a continuous feeding device for pig feed processing.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous feeding device for pig feed processing, comprising a steel structure support (1), characterized in that: The top of the steel structure support (1) is connected to a material distribution component (2), the upper inner side of the steel structure support (1) is connected to a fixed material distribution cylinder (201), the upper end of the fixed material distribution cylinder (201) is connected to a movable material distribution cylinder (203), the lower end of the steel structure support (1) is connected to an anti-clogging discharge component (3), the lower side of the fixed material distribution cylinder (201) is connected to a flange (301), the lower side of the flange (301) is provided with a vibrating cylinder (303), the lower side of the vibrating cylinder (303) is provided with a cutting cylinder (307), the lower side of the cutting cylinder (307) is provided with a discharge cylinder (312), the lower side of the discharge cylinder (312) is provided with a feed inlet (317), and the lower side of the feed inlet (317) is provided with a spiral conveyor cylinder (318).

2. The continuous feeding device for pig feed processing according to claim 1, characterized in that, The inner side of the fixed distribution cylinder (201) is welded with a fixed guide plate (202). The fixed guide plate (202) has two layers and three sets in each layer. The upper and lower layers of the fixed guide plate (202) are staggered at 90°.

3. The continuous feeding device for pig feed processing according to claim 1, characterized in that, The movable dispensing cylinder (203) has rotating shaft supports (204) welded to both sides. A guide plate rotating shaft (205) is provided on the inner side of the rotating shaft support (204). A movable guide plate (206) is welded to the lower side of the guide plate rotating shaft (205). A cylinder front connecting block (207) is rotatably connected to the upper side of the guide plate rotating shaft (205). A cylinder (208) is threaded onto the outer side of the cylinder front connecting block (207). The outer side of the cylinder (208) is connected to a tail fixing bracket (209). The tail fixing bracket (209) and the movable dispensing cylinder (203) are welded together. The cylinder (208) drives the rotating shaft bracket (204) to rotate the movable guide plate (206) by the cylinder front connecting block (207). The movable guide plate (206) rotates from vertical to nearly horizontal, and the rotation angle is less than 90°. The movable guide plate (206) has a semi-circular structure.

4. The continuous feeding device for pig feed processing according to claim 1, characterized in that, An elastic connector (302) is provided between the flanges (301). The elastic connector (302) is made of elastic rubber. A crushing cone (304) is welded to the inner side of the vibrating cylinder (303). A motor connector (305) is welded to the outer side of the vibrating cylinder (303). A vibrating motor (306) is connected to the outer side of the motor connector (305). The vibrating motor (306) drives the vibrating cylinder (303) to vibrate up and down as a whole through the motor connector (305). The vibrating cylinder (303) has a funnel-shaped structure that is larger at the top and smaller at the bottom.

5. The continuous feeding device for pig feed processing according to claim 1, characterized in that, A variable frequency speed control motor (308) is provided on the inner side of the cutting cylinder (307). A speed control motor bracket (309) is provided on the lower side of the variable frequency speed control motor (308). The speed control motor bracket (309) is welded to the cutting cylinder (307). A cutting blade (310) is installed on the lower side of the speed control motor bracket (309). A sieve plate (311) is provided on the lower side of the cutting blade (310). The sieve plate (311) is welded to the cutting cylinder (307). Through holes are evenly opened on the surface of the sieve plate (311). There are four cutting blades (310), which are long rectangular.

6. The continuous feeding device for pig feed processing according to claim 1, characterized in that, The inner surface of the discharge cylinder (312) is provided with a sliding groove (314), and a rotating plate (313) is slidably connected to the inner side of the sliding groove (314). A fixed plate (315) is provided on the upper side of the rotating plate (313), and a synchronous belt (316) is provided on the upper side of the fixed plate (315). The rotating plate (313) is a circular structure with a fan-shaped notch with a cylindrical rotating shaft at the center. The cylindrical rotating shaft at the center of the rotating plate (313) passes through the fixed plate (315). The rotating plate (313) is driven to rotate by the synchronous belt (316).

7. The continuous feeding device for pig feed processing according to claim 1, characterized in that, The spiral conveyor cylinder (318) is provided with a spiral blade shaft (319) on its inner side. The spiral conveyor cylinder (318) and the spiral blade shaft (319) are rotatably connected. The lower surface of the spiral conveyor cylinder (318) is welded with a discharge port (320) on the right side. The spiral blade shaft (319) is a long shaft with continuous spiral blades. The pitch of the spiral blades of the spiral blade shaft (319) gradually decreases from the feed end to the discharge end.

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