A device for separating sulfur and iron

CN224854376UActive Publication Date: 2026-10-16ANHUI MAANSHAN IRON & STEEL MINING RESOURCES GRP MINING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202522421168.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-16
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决现有技术中存在的当泡沫被挤压抽走时,部分黏性较强的泡沫或者细小硫铁矿颗粒容易因附着力残留在收集斗内壁上,无法及时排出,造成浪费的问题,而提出的一种硫铁分离装置

Benefits of technology

1、本实用新型中,冲洗管与连接管固定连通,水泵与流量计连通,水泵将水从水箱中抽出,送入连接管中,然后进入冲洗管中,通过流量计可控制单次冲洗用水量,利用振动电机振动收集箱,辅助冲洗管底部方向不同的喷头冲洗,减少泡沫和细小硫铁矿颗粒在收集箱内部的残留,可及时将泡沫和颗粒排出,减少浪费。

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Abstract

The utility model discloses a kind of pyrite separation devices, it relates to pyrite separation technical field, including flotation machine, the side rotation of flotation machine is connected with scraper, scraper bottom is provided with guide plate, guide plate side is provided with cleaning mechanism, in the utility model, water pump is communicated with flowmeter, water pump extracts water from water tank, is sent into connecting pipe, then enters flush pipe, single flush water consumption can be controlled by flowmeter, vibration motor vibration collection box is utilized, auxiliary flush pipe bottom direction different shower head flush, reduce the residue of foam and small pyrite particles in collection box inside, can promptly discharge foam and particle, reduce waste, U-shaped frame moves along limiting plate, realize the scraping clean of filter screen two and filter screen one, reduce the residue of stain on the surface of filter screen two and filter screen one, to ensure the filtering effect of filter screen two and filter screen one, avoid the influence of impurity in water on pyrite concentrate purity.
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Description

Technical Field

[0001] This utility model relates to the field of sulfur-iron separation technology, and in particular to a sulfur-iron separation device. Background Technology

[0002] Sulfur-iron separation is a process that uses physical or chemical means to separate sulfur-containing minerals (such as pyrite) from iron minerals (such as hematite and magnetite) so that both can be recycled separately.

[0003] For example, Chinese patent CN222057670U discloses a tailings recovery pyrite separation and beneficiation device, including a flotation machine body, a stirring mechanism and a collection hopper. The flotation machine body is equipped with a stirring mechanism and a collection hopper. The scraping mechanism includes a rotating shaft with multiple scrapers arranged in a circumferential array on the rotating shaft. A rack that meshes with a toothed disc is slidably connected to the flotation machine body. A fixed plate is fixedly connected to the bottom of the rack. A sliding rod is fixedly connected to the bottom of the fixed plate. Two fixed seats are fixedly connected to the collection hopper. The sliding rod is slidably connected to the fixed seats. A spring is clamped between the fixed plate and the fixed seats. A connecting rod inserted into the collection hopper is fixedly connected to the side of the fixed plate. An outer frame is slidably connected to the inside of the collection hopper. A pressure plate is fixedly connected to the outer frame.

[0004] In the aforementioned patent, although the problem of foam accumulating inside the collection hopper and hindering material discharge is solved by the outer frame and pressing, when the foam is squeezed out, some highly viscous foam or fine pyrite particles tend to remain on the inner wall of the collection hopper due to adhesion, and cannot be discharged in time, resulting in waste. Utility Model Content

[0005] The purpose of this invention is to solve the problem in the prior art that when foam is squeezed out, some highly viscous foam or fine pyrite particles tend to remain on the inner wall of the collection hopper due to adhesion, and cannot be discharged in time, resulting in waste. Therefore, a pyrite separation device is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a sulfur-iron separation device, including a flotation machine, a scraper rotatably connected to one side of the flotation machine, a guide plate provided at the bottom of the scraper, a cleaning mechanism provided on one side of the guide plate, the cleaning mechanism including a vibrating motor, a flushing pipe and a connecting pipe, a collection box connected to one side of the vibrating motor by bolts, a collection box connected to the flotation machine by bolts, the inner wall of the collection box fixedly connected to the flushing pipe, a flushing pipe fixedly connected to the connecting pipe on one side, a flow meter fixedly connected to the bottom of the connecting pipe, a water pump outlet fixedly connected to the bottom of the flow meter, and a water tank fixedly connected to the bottom of the water pump, with the water pump inlet connected to the water tank.

[0007] Preferably, a discharge pipe is fixedly connected to one side of the collection box, an auxiliary frame is slidably connected to the inner wall of the collection box, and an auxiliary strip is fixedly connected to the inner wall of the auxiliary frame.

[0008] Preferably, a hydraulic push rod is bolted to the top of the auxiliary frame, the outer ring of the hydraulic push rod is fixedly connected to the inner wall of the collection box, and an inclined plane is provided at the bottom of the inner cavity of the collection box.

[0009] Preferably, the outer wall of the water tank is fixedly connected to a drain pipe and a water inlet pipe, and a limit plate is engaged at the top of the water tank.

[0010] Preferably, a servo motor is fixedly connected to one end of the limiting plate, and a lead screw is fixedly connected to one end of the output shaft of the servo motor, with one end of the lead screw rotatably connected to the limiting plate.

[0011] Preferably, the lead screw is threadedly connected to a U-shaped frame, the top of the U-shaped frame passes through a limiting plate, and the U-shaped frame is slidably connected to the limiting plate.

[0012] Preferably, filter screen one and filter screen two are fixedly connected to the bottom of the limiting plate, and both filter screen one and filter screen two are slidably connected to the U-shaped frame.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the flushing pipe and the connecting pipe are fixedly connected, and the water pump and the flow meter are connected. The water pump draws water from the water tank and sends it into the connecting pipe, and then into the flushing pipe. The flow meter can control the amount of water used for a single flush. The vibrating motor vibrates the collection box and assists the flushing with nozzles at different directions at the bottom of the flushing pipe, reducing the residue of foam and fine pyrite particles inside the collection box. Foam and particles can be discharged in time, reducing waste.

[0014] 2. In this utility model, the tops of filter screen one and filter screen two are fixedly connected to the limiting plate, and the U-shaped frame is slidably connected to the limiting plate. When the lead screw rotates, the U-shaped frame moves along the limiting plate to scrape and clean filter screen two and filter screen one, reducing the residue of dirt on the surface of filter screen two and filter screen one, thereby ensuring the filtration effect of filter screen two and filter screen one and avoiding the impact of impurities in the water on the purity of pyrite concentrate. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a sulfur-iron separation device; Figure 2 This utility model provides a schematic diagram of the flushing pipe structure installation for a sulfur-iron separation device; Figure 3 This utility model provides a schematic diagram of the connecting pipe structure installation for a sulfur-iron separation device; Figure 4 This utility model provides a schematic diagram of the screw structure installation for a sulfur-iron separation device.

[0016] Legend: 1. Flotation machine; 2. Discharge pipe; 3. Vibrating motor; 4. Collection box; 5. Guide plate; 6. Scraper; 7. Washing pipe; 8. Hydraulic push rod; 9. Auxiliary bar; 10. Auxiliary frame; 11. Sewage pipe; 12. Water pump; 13. Water tank; 14. Inlet pipe; 15. Limiting plate; 16. Flow meter; 17. Connecting pipe; 18. Servo motor; 19. Lead screw; 20. Filter screen one; 21. U-shaped frame; 22. Filter screen two. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1: Refer to Figures 1-3 As shown: A sulfur-iron separation device includes a flotation machine 1. A scraper 6 is rotatably connected to one side of the flotation machine 1. A guide plate 5 is provided at the bottom of the scraper 6. A cleaning mechanism is provided on one side of the guide plate 5. The cleaning mechanism includes a vibrating motor 3, a flushing pipe 7, and a connecting pipe 17. A collection box 4 is bolted to one side of the vibrating motor 3. The collection box 4 is bolted to the flotation machine 1. The inner wall of the collection box 4 is fixedly connected to the flushing pipe 7. One side of the flushing pipe 7 is fixedly connected to the connecting pipe 17. The bottom of the connecting pipe 17 is fixedly connected to... The flow meter 16 has a fixed connection at its bottom to the outlet of the water pump 12, and the water pump 12 has a fixed connection at its bottom to the water tank 13. The inlet of the water pump 12 is connected to the water tank 13. The collection tank 4 has a fixed connection on one side to the discharge pipe 2. The inner wall of the collection tank 4 is slidably connected to the auxiliary frame 10. The inner wall of the auxiliary frame 10 is fixedly connected to the auxiliary strip 9. The top of the auxiliary frame 10 is connected to the hydraulic push rod 8 by bolts. The outer ring of the hydraulic push rod 8 is fixedly connected to the inner wall of the collection tank 4. The bottom of the inner cavity of the collection tank 4 is provided with an inclined plane.

[0020] The scraper 6 rotates in conjunction with the flotation machine 1, rotating synchronously during the operation of the flotation machine 1. It scrapes the foam generated during the separation of sulfur and iron away from the interior of the flotation machine 1 and guides it to the guide plate 5 at the bottom. The bottom of the collection box 4 has an inclined plane, its core function being to receive the foam and provide temporary storage space; it also serves as a mounting carrier for components such as the vibrating motor 3 and the flushing pipe 7. The auxiliary strip 9 is fixed to the inner wall of the auxiliary frame 10. The top of the auxiliary frame 10 is connected to the hydraulic push rod 8 by bolts and slides against the inner wall of the collection box 4. The outer ring of the hydraulic push rod 8 is fixed to the inner wall of the collection box 4. During operation, the hydraulic push rod 8 drives the auxiliary frame 10, causing the auxiliary strip 9 to move up and down, pressing down and compacting the foam in the collection box 4. The discharge pipe 2 is fixedly connected to one side of the collection box 4, with an external extraction device at the end. Under the downward pressure of the auxiliary frame 10, the compacted foam is quickly extracted and collected. The vibrating motor 3 is connected to the collection box 4 by bolts. When started, it generates vibration and transmits it to the collection box 4, causing residual foam and fine pyrite particles on the inner wall of the collection box 4 and the surfaces of the auxiliary frame 10 and auxiliary strips 9 to fall off. The flushing pipe 7 is fixed to the inner wall of the collection box 4 and has nozzles with different directions at the bottom. It is connected to the outlet of the water pump 12 through the connecting pipe 17 to receive clean water delivered by the water pump 12 and to flush the inside of the collection box 4, the auxiliary frame 10 and auxiliary strips 9 from multiple angles. The vibrating motor 3, the flushing pipe 7 and the inclined plane of the collection box 4 form a triple cleaning structure, which effectively reduces the residue of foam and fine pyrite particles on the inner wall of the collection box 4 and the surface of the auxiliary components, reduces the risk of equipment scaling, and extends service life. The flow meter 16 monitors the water flow in real time to ensure stable flushing effect, avoid water waste, and protect the safe operation of the water pump 12.

[0021] Example 2: Figures 1-4 As shown, a drain pipe 11 and a water inlet pipe 14 are fixedly connected to the outer wall of the water tank 13. A limit plate 15 is engaged at the top of the water tank 13. A servo motor 18 is fixedly connected to one end of the limit plate 15. A lead screw 19 is fixedly connected to one end of the output shaft of the servo motor 18. One end of the lead screw 19 is rotatably connected to the limit plate 15. A U-shaped frame 21 is threadedly connected to the lead screw 19. The top of the U-shaped frame 21 passes through the limit plate 15. The U-shaped frame 21 is slidably connected to the limit plate 15. A filter screen 20 and a filter screen 22 are fixedly connected to the bottom of the limit plate 15. Both the filter screen 20 and the filter screen 22 are slidably connected to the U-shaped frame 21.

[0022] The inlet pipe 14 is fixedly connected to the outer wall of the water tank 13. A one-way valve is installed on the pipe to replenish clean water to the water tank 13. When replenishing water, the water flow must first pass through filter screen 22 and filter screen 20 before entering the water tank 13 for pumping by the water pump 12. Filter screen 20 and filter screen 22 form a dual filtration structure; filter screen 22 is the primary filter and filter screen 20 is the secondary filter, together intercepting impurities in the replenishing water to prevent impurities from entering the water pump 12 or flushing pipe 7 and causing blockage. The U-shaped frame 21 slides with filter screen 20 and filter screen 22. Driven by the screw 19, it moves horizontally along the limit plate 15 to scrape and clean both sides of filter screen 22 and the side of filter screen 20 near filter screen 22. The cleaning process involves removing impurities from the filter screen. The drain pipe 11 is fixedly connected to the outer wall of the water tank 13 to discharge wastewater generated during the filter screen cleaning process, preventing impurities from accumulating inside the water tank 13. The servo motor 18, lead screw 19, and U-shaped frame 21 form an automatic cleaning mechanism that can complete cleaning without disassembling the filter screen, reducing maintenance workload and downtime, and improving the continuous operation capability of the equipment. The U-shaped frame 21 slides and fits against filter screen 10 and filter screen 22, and the scraping range covers the key contaminated surfaces of the filter screen, resulting in more thorough cleaning and extending the service life of the filter screen. The cooperation between the one-way valve of the inlet pipe 14 and the drain pipe 11 enables independent control of water replenishment and sewage discharge, preventing sewage backflow and ensuring the continuous cleanliness of the water in the water tank 13.

[0023] The operation and working principle of this device are as follows: First, when the flotation machine 1 is in use, the scraper 6 scrapes out the foam generated during the separation of sulfur and iron, which is then guided into the collection box 4 by the guide plate 5. An extraction device is connected to the end of the discharge pipe 2. Simultaneously, a cyclone dewatering device can be installed between the discharge pipe 2 and the drying equipment to extract the foam from the collection box 4. The hydraulic push rod 8 drives the auxiliary frame 10 and auxiliary strip 9 downwards, pressing down on the foam. When cleaning the inside of the collection box 4 is required, the water pump 12 draws water from the water tank 13 and sends it into the flushing pipe 7 through the connecting pipe 17. The water is then sprayed out through nozzles at the bottom of the flushing pipe 7 in different directions, cleaning the inside of the collection box 4, as well as the auxiliary frame 10 and auxiliary strip 9. The 9-strip rinse and the 3-vibration motor vibrates the collection box 4 to reduce the residue of foam and fine pyrite particles inside the collection box 4. The one-way valve on the inlet pipe 14 is opened, and water can be added to the water tank 13 through the inlet pipe 14. The water is filtered by the second filter screen 22 and the first filter screen 20 before it can be drawn by the water pump 12. When it is necessary to clean the second filter screen 22 and the first filter screen 20, the servo motor 18 is started by the external controller. The servo motor 18 drives the lead screw 19 to rotate, and the U-shaped frame 21 moves along the limit plate 15 to scrape and clean both sides of the second filter screen 22 and the side of the first filter screen 20 close to the second filter screen 22. The sewage can be discharged from the drain pipe 11.

[0024] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A sulfur-iron separation device, comprising a flotation machine (1), characterized in that: The flotation machine (1) is rotatably connected to a scraper (6) on one side. A guide plate (5) is provided at the bottom of the scraper (6). A cleaning mechanism is provided on one side of the guide plate (5). The cleaning mechanism includes a vibrating motor (3), a flushing pipe (7), and a connecting pipe (17). A collection box (4) is bolted to one side of the vibrating motor (3). The collection box (4) is bolted to one side of the flotation machine (1). The inner wall of the collection box (4) is fixedly connected to the flushing pipe (7). One side of the flushing pipe (7) is fixedly connected to the connecting pipe (17). A flow meter (16) is fixedly connected to the bottom of the connecting pipe (17). The outlet of a water pump (12) is fixedly connected to the bottom of the flow meter (16). A water tank (13) is fixedly connected to the bottom of the water pump (12). The inlet of the water pump (12) is connected to the water tank (13).

2. The sulfur-iron separation device according to claim 1, characterized in that: The collection box (4) is fixedly connected to a discharge pipe (2) on one side, and an auxiliary frame (10) is slidably connected to the inner wall of the collection box (4). An auxiliary strip (9) is fixedly connected to the inner wall of the auxiliary frame (10).

3. The sulfur-iron separation device according to claim 2, characterized in that: The top of the auxiliary frame (10) is connected to a hydraulic push rod (8) by bolts. The outer ring of the hydraulic push rod (8) is fixedly connected to the inner wall of the collection box (4). An inclined plane is provided at the bottom of the inner cavity of the collection box (4).

4. The sulfur-iron separation device according to claim 1, characterized in that: The outer wall of the water tank (13) is fixedly connected to a drain pipe (11) and a water inlet pipe (14), and a limit plate (15) is engaged at the top of the water tank (13).

5. The sulfur-iron separation device according to claim 4, characterized in that: One end of the limiting plate (15) is fixedly connected to a servo motor (18), and one end of the output shaft of the servo motor (18) is fixedly connected to a lead screw (19). One end of the lead screw (19) is rotatably connected to the limiting plate (15).

6. The sulfur-iron separation device according to claim 5, characterized in that: The lead screw (19) is connected to a U-shaped frame (21) by a thread. The top of the U-shaped frame (21) passes through the limiting plate (15), and the U-shaped frame (21) and the limiting plate (15) are slidably connected.

7. The sulfur-iron separation device according to claim 6, characterized in that: The bottom of the limiting plate (15) is fixedly connected to filter screen one (20) and filter screen two (22), and both filter screen one (20) and filter screen two (22) are slidably connected to the U-shaped frame (21).

Citation Information

Patent Citations

  • Ore dressing device for recycling sulfur and iron in tailings

    CN222057670U