A coating die for quick alignment and installation

Abstract

The utility model relates to a kind of coating die of quick alignment installation, it is related to coating die technical field, it includes coating head body and pedestal, the pedestal top is provided with hanging table, lifting assembly is arranged between the hanging table and the pedestal, the lifting assembly is used to drive hanging table to move along height direction, positioning assembly is arranged between the hanging table and coating head body, the positioning assembly makes coating head body and hanging table alignment insertion, electromagnetic assembly is arranged on the hanging table, the electromagnetic assembly is used to fix coating head body, coating head frame is provided on the pedestal top, the coating head frame is used to place coating head body, moving assembly is arranged between the coating head frame and the pedestal, the moving assembly is used to drive coating head frame to move along horizontal direction.The present application has the effect of improving coating die installation precision.

Description

Technical Field

[0001] This utility model relates to the field of coating die technology, and in particular to a coating die that can be quickly aligned and installed. Background Technology

[0002] Coating technology is a process that uses adhesive substances to cover cementitious materials on the surface of a substrate. It is mainly used to improve the performance of the substrate or to give the substrate new functions. Currently, coating technology is widely used in the photovoltaic and electronics fields.

[0003] Because different products require different coating widths, different models of coating dies are needed to adjust the effective coating width. Currently, the coating dies are usually replaced manually by workers, which is prone to errors due to manual handling, leading to deviations in the installation position of the coating dies and affecting coating quality and precision. Utility Model Content

[0004] To improve the installation accuracy of coating dies, this application provides a coating die that can be quickly aligned and installed.

[0005] The coating die head for quick alignment and installation provided in this application adopts the following technical solution: A coating die head for quick alignment and installation includes a coating head body and a base. A mounting platform is provided above the base. A lifting assembly is provided between the mounting platform and the base. The lifting assembly is used to drive the mounting platform to move in the height direction. A positioning assembly is provided between the mounting platform and the coating head body. The positioning assembly enables the coating head body to be aligned and inserted with the mounting platform. An electromagnetic assembly is provided on the mounting platform. The electromagnetic assembly is used to fix the coating head body. A coating head frame is provided above the base. The coating head frame is used to place the coating head body. A moving assembly is provided between the coating head frame and the base. The moving assembly is used to drive the coating head frame to move in the horizontal direction.

[0006] By adopting the above technical solution, when disassembling the coating head body, the lifting component drives the mounting platform, electromagnetic component, and coating head body to move downwards synchronously, ensuring that the lip of the coating head body makes tight contact with the surface of the bottom moving platform. Then, the electromagnetic component is de-energized. Next, the lifting component drives the mounting platform, electromagnetic component, and coating head body to move upwards synchronously. Afterwards, the moving component drives the dedicated coating head frame to move. When the dedicated coating head frame moves directly below the coating head body, the lifting component again drives the mounting platform, electromagnetic component, and coating head body to move downwards synchronously, inserting the coating head body into the coating head frame. Then, the moving component drives the dedicated coating head frame to move, separating the coating head body from the mounting platform, thus achieving the effect of disassembling the coating head body. When installing the coating head body, the operator places the coating head body to be installed in the dedicated coating head frame. After the lifting component lowers the mounting platform and electromagnetic component to the coating head body installation position, the moving component drives the coating head frame to move. The process involves aligning and inserting the coating head body on the coating head holder with the mounting platform via a positioning component. Once the coating head body is in contact with the electromagnetic component, the electromagnetic component generates a 5N–20N attraction force on the coating head body. Then, the lifting component moves the mounting platform, electromagnetic component, and coating head body upwards synchronously, separating the coating head holder from the coating head body. After separation, the moving component removes the coating head holder. The lifting component then drives the mounting platform, electromagnetic component, and coating head body downwards synchronously again, ensuring the coating head body lip makes tight contact with the surface of the bottom moving platform. The electromagnetic component then firmly attracts the coating head body. Finally, the lifting component moves the mounting platform, electromagnetic component, and coating head body upwards synchronously. Once the coating head body reaches the set height, the coating head body installation is complete, achieving the desired effect. This reduces the need for manual disassembly and assembly of the coating head and improves the installation accuracy of the coating head.

[0007] Preferably, the lifting assembly includes a set of lifting guide seats and a set of lifting sliders. A column is fixedly installed on the lifting guide seat, and the bottom end of the column is fixedly connected to the base. A lifting slot is opened through the side wall of the lifting guide seat. One of the lifting sliders is slidably installed in one of the lifting slots, and the other lifting slider is slidably installed in the other lifting slot. Both lifting sliders are fixedly connected to the hanging platform.

[0008] By adopting the above technical solution, when the lifting slider slides along the lifting channel, the lifting slider drives the hanging platform to rise and fall.

[0009] Preferably, the lifting assembly further includes a lifting motor, a lifting lead screw, and a lifting slide bar. The lifting lead screw is rotatably disposed in one of the lifting through slots and is threadedly connected to one of the lifting sliders. The lifting slide bar is fixedly disposed in another lifting through slot and passes through another lifting slider. The lifting motor is fixedly disposed on the base, and the output shaft of the lifting motor is fixedly connected to the bottom end of the lifting lead screw.

[0010] By adopting the above technical solution, the lifting motor drives the lifting screw to rotate, and the rotation of the lifting screw drives the lifting slider to move along the lifting channel.

[0011] Preferably, the positioning component includes several positioning blocks and several T-shaped blocks. The side of the mounting platform away from the lifting component is fixedly connected to the positioning block. A T-shaped groove is formed on the side wall of the positioning block away from the mounting platform. The T-shaped groove penetrates the bottom wall of the positioning block and allows the T-shaped block to be inserted. The T-shaped block is fixedly mounted on the coating head body.

[0012] By adopting the above technical solution, when the T-shaped block is inserted into the T-shaped groove, the coating head body and the mounting platform are aligned and connected. The coating head body and the mounting platform achieve the positioning effect through the T-shaped groove and the T-shaped block on the positioning block.

[0013] Preferably, a switch slot is provided on the top of the positioning block, and the switch slot is connected to the T-shaped slot. A photoelectric switch is fixedly installed in the switch slot, and a trigger head is fixedly installed on the top of the coating head body. The T-shaped slot is for inserting the trigger head, and the trigger head is used to trigger the photoelectric switch.

[0014] By adopting the above technical solution, when installing the coating head body, the operator places the coating head body to be installed in a dedicated coating head frame. After the lifting component lowers the mounting platform and electromagnetic component to the coating head body installation position, the moving component drives the coating head frame to move, so that the coating head body on the frame is aligned and inserted with the mounting platform. When the coating head body is in contact with the electromagnetic component, the electromagnetic component generates a 5N-20N attraction force on the coating head body. Then, the lifting component drives the mounting platform, electromagnetic component, and coating head body to rise synchronously, so that the coating head frame is separated from the coating head body. After the coating head frame is separated from the coating head body, the moving component removes the coating head frame. Then, the lifting component drives the mounting platform, electromagnetic component, and coating head body to move down synchronously again, so that the lip of the coating head body is in close contact with the surface of the bottom moving platform until the trigger head triggers the photoelectric switch. The lifting component stops and the electromagnetic component firmly attracts the coating head body. Finally, the lifting component drives the mounting platform, electromagnetic component, and coating head body to rise synchronously. When the coating head body rises to the set height, the coating head body installation is completed, achieving the effect of installing the coating head body.

[0015] Preferably, the electromagnetic component includes a magnetic platform body and a magnetic platform motor. The side of the hanging platform away from the lifting component is fixedly connected to the magnetic platform body, and the magnetic platform motor is fixedly installed on the top of the hanging platform and electrically connected to the magnetic platform body.

[0016] By adopting the above technical solution, the magnetic table motor is started, the magnetic table body is magnetized, and the magnetic table generates an adsorption force on the coating body.

[0017] Preferably, the moving component includes a linear motor and a moving platform. The linear motor is mounted on the base, and its output shaft is connected to the moving platform, which is connected to the coating rack.

[0018] By adopting the above technical solution, the linear motor starts and drives the moving platform to move.

[0019] Preferably, the bottom of the coating rack is fixedly provided with a plug-in block, and the mobile platform is provided with a plug-in slot for the plug-in block to be inserted.

[0020] By adopting the above technical solution, the coating rack and the mobile platform are connected together, which makes it easier to replace the coating head body with a dedicated coating head rack.

[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up the coating head body, base, hanging platform, lifting component, positioning component, electromagnetic component, coating head frame and moving component, the need for workers to manually disassemble and assemble the coating head is reduced, and the installation accuracy of the coating head is improved. 2. By setting up lifting guide seats, lifting channels, lifting sliders, lifting motors, lifting screws, and lifting slide bars, the hanging platform can move along the height direction; 3. By setting positioning blocks, T-blocks and T-slots, the coating head body is aligned and inserted with the mounting plate. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of a coating die head structure for rapid alignment and installation in an embodiment of this application.

[0023] Figure 2 This is a schematic diagram illustrating the connection relationship between the mounting platform and the base in an embodiment of this application.

[0024] Figure 3 This is a schematic diagram illustrating the positional relationship between the mounting platform and the magnetic table body in the embodiments of this application.

[0025] Figure 4 yes Figure 3 Enlarged view of section A.

[0026] Figure 5 This is a schematic diagram illustrating the connection between the mobile platform and the coating head frame in an embodiment of this application.

[0027] Explanation of reference numerals in the attached drawings: 1. Spray head body; 2. Base; 21. Column; 3. Hanging platform; 4. Lifting assembly; 41. Lifting guide seat; 411. Lifting through slot; 42. Lifting slider; 43. Lifting motor; 44. Lifting lead screw; 45. Lifting slide bar; 5. Positioning assembly; 51. Positioning block; 511. T-slot; 52. T-block; 6. Electromagnetic assembly; 61. Magnetic table body; 62. Magnetic table motor; 7. Spray head frame; 71. Connecting block; 72. Connecting slot; 8. Moving assembly; 81. Linear motor; 82. Moving platform; 9. Photoelectric switch; 91. Switch slot; 92. Trigger head. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0029] This application discloses a coating die head for rapid alignment and installation. (See also...) Figure 1 and Figure 2The system includes an applicator body 1 and a base 2. A set of columns 21 are mounted on the base 2, and a mounting platform 3 is mounted on the columns 21. A positioning component 5 is installed between the mounting platform 3 and the applicator body 1, which aligns and connects the applicator body 1 to the mounting platform 3. An electromagnetic component 6 is installed on the mounting platform 3 to fix the applicator body 1. A lifting component 4 is installed between the mounting platform 3 and the base 2 to drive the mounting platform 3 to move vertically. An applicator frame 7 is installed above the base 2 to hold the applicator body 1. A moving component 8 is installed between the applicator frame 7 and the base 2 to drive the applicator frame 7 to move horizontally. When the applicator body 1 is disassembled, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the applicator body 1 to move downwards synchronously, so that the lip of the applicator body 1 makes tight contact with the surface of the bottom moving platform 82, after which the electromagnetic component 6 is de-energized. Then, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the applicator body 1 to move upwards synchronously, and then the moving component 8 drives the dedicated applicator frame 7 to move. When the dedicated coating head holder 7 moves directly below the coating head body 1, the lifting assembly 4 again drives the mounting platform 3, the electromagnetic assembly 6, and the coating head body 1 to move down synchronously. After the coating head body 1 is inserted into the coating head holder 7, the moving assembly 8 drives the dedicated coating head holder 7 to move, separating the coating head body 1 from the mounting platform 3, thus achieving the effect of disassembling the coating head body 1. When installing the coating head body 1, the operator places the coating head body 1 to be installed in the dedicated coating head holder 7. After the lifting assembly 4 lowers the mounting platform 3 and the electromagnetic assembly 6 to the installation position of the coating head body 1, the moving assembly 8 drives the coating head holder 7 to move, so that the coating head body 1 on the coating head holder 7 is aligned and inserted with the mounting platform 3 through the positioning assembly 5. When the coating head body 1 is in contact with the electromagnetic assembly 6, the electromagnetic assembly 6 generates a 5N–20N attraction force on the coating head body 1. Then, the lifting assembly 4 drives the mounting platform 3, the electromagnetic assembly 6, and the coating head body 1 to rise synchronously, separating the coating head holder 7 from the coating head body 1. After the coating head holder 7 separates from the coating head body 1, the moving component 8 removes the coating head holder 7. Then, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the coating head body 1 to move down synchronously, ensuring that the lip of the coating head body 1 makes tight contact with the surface of the bottom moving platform 82. The electromagnetic component 6 then firmly attracts the coating head body 1. Finally, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the coating head body 1 to rise synchronously. Once the coating head body 1 reaches the set height, the installation of the coating head body 1 is complete, achieving the desired effect. This reduces the need for manual disassembly and assembly of the coating head and improves the installation accuracy of the coating head.

[0030] Reference Figure 1 and Figure 2The lifting assembly 4 includes a set of lifting guide seats 41, a set of lifting sliders 42, a lifting motor 43, a lifting screw 44, and a lifting slide bar 45. One lifting guide seat 41 is welded to one of the columns 21, and the other lifting guide seat 41 is welded to the other column 21. A lifting slot 411 is formed through the side wall of the lifting guide seat 41, through which one lifting slider 42 is slidably disposed, and the other lifting slider 42 is slidably disposed in the other lifting slot 411. Both lifting sliders 42 are welded to the mounting platform 3. The lifting screw 44 is rotatably disposed in one of the lifting slots 411 and is threadedly connected to one of the lifting sliders 42. The lifting slide bar 45 is installed in the other lifting slot 411 and passes through the other lifting slider 42. The lifting motor 43 is mounted on the base 2, and the output shaft of the lifting motor 43 passes through the lifting guide seat 41 and is welded to the bottom end of the lifting screw 44. The lifting motor 43 drives the lifting screw 44 to rotate, and the rotation of the lifting screw 44 drives the lifting slider 42 to move along the lifting channel 411. When the lifting slider 42 slides along the lifting channel 411, the lifting slider 42 drives the hanging platform 3 to rise and fall.

[0031] Reference Figures 1 to 3 The electromagnetic component 6 includes a magnetic table body 61 and a magnetic table motor 62. The magnetic table body 61 is mounted on the side wall of the hanging platform 3 away from the lifting component 4, and the magnetic table motor 62 is mounted on the top of the hanging platform 3. The magnetic table motor 62 is electrically connected to the magnetic table body 61. When the magnetic table motor 62 is activated, the magnetic table body 61 is magnetized, causing the magnetic table to generate an adsorption force on the coating body.

[0032] Reference Figures 1 to 5 The moving component 8 includes a linear motor 81 and a moving platform 82. The linear motor 81 is mounted on the base 2, and its output shaft is connected to the moving platform 82. The linear motor 81 drives the moving platform 82 to move. A connector block 71 is installed at the bottom of the coating rack, and a connector slot 72 is provided on the moving platform 82 for the connector block 71 to be inserted. The coating rack and the moving platform 82 are connected together, facilitating the replacement of the coating head body 1 with a dedicated coating head holder 7.

[0033] Reference Figures 1 to 5 The positioning component 5 includes several positioning blocks 51 and several T-shaped blocks 52. The side of the mounting platform 3 furthest from the lifting component 4 is welded to the positioning block 51. A T-shaped groove 511 is formed on the side wall of the positioning block 51 furthest from the mounting platform 3, penetrating the bottom wall of the positioning block 51. The T-shaped groove 511 provides a space for the T-shaped blocks 52 to be inserted, and the T-shaped blocks 52 are mounted on the coating head body 1. When the T-shaped blocks 52 are inserted into the T-shaped groove 511, the coating head body 1 and the mounting platform 3 are aligned and connected. The coating head body 1 and the mounting platform 3 achieve positioning through the T-shaped groove 511 and the T-shaped blocks 52 on the positioning block 51.

[0034] Reference Figures 1 to 5A switch slot 91 is formed on the top of the positioning block 51, which is connected to the T-shaped slot 511. A photoelectric switch 9 is installed in the switch slot 91. A trigger head 92 is installed on the top of the coating head body 1. The T-shaped slot 511 is for inserting the trigger head 92, which is used to trigger the photoelectric switch 9. When installing the coating head body 1, the operator places the coating head body 1 to be installed in the dedicated coating head frame 7. After the lifting assembly 4 lowers the mounting platform 3 and the electromagnetic assembly 6 to the installation position of the coating head body 1, the moving assembly 8 drives the coating head frame 7 to move, so that the coating head body 1 on the coating head frame 7 is aligned and inserted with the mounting platform 3. When the coating head body 1 is in contact with the electromagnetic assembly 6, the electromagnetic assembly 6 generates a 5N-20N attraction force on the coating head body 1. Then the lifting assembly 4 drives the mounting platform 3, the electromagnetic assembly 6 and the coating head body 1 to rise synchronously, so that the coating head frame 7 is separated from the coating head body 1. After the coating head holder 7 separates from the coating head body 1, the moving component 8 removes the coating head holder 7. Then, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the coating head body 1 to move down synchronously, ensuring that the lip of the coating head body 1 makes tight contact with the surface of the bottom moving platform 82. The lifting component 4 stops and the electromagnetic component 6 firmly attaches to the coating head body 1 after the trigger head 92 triggers the photoelectric switch 9. Finally, the lifting component 4 drives the mounting platform 3, the electromagnetic component 6, and the coating head body 1 to rise synchronously. Once the coating head body 1 reaches the set height, the installation of the coating head body 1 is complete, achieving the desired effect.

[0035] The implementation principle of a quick-alignment and installation coating die head according to an embodiment of this application is as follows: When disassembling the coating head body 1, the lifting motor 43 drives the mounting platform 3, the electromagnetic component 6, and the coating head body 1 to move downwards synchronously, so that the lip of the coating head body 1 makes tight contact with the surface of the bottom moving platform 82, after which the electromagnetic platform motor 62 is de-energized. Then, the lifting motor 43 drives the mounting platform 3 and the coating head body 1 to move upwards synchronously, and then the linear motor 81 drives the dedicated coating head frame 7 to move. When the dedicated coating head frame 7 moves to directly below the coating head body 1, the lifting motor 43 drives the mounting platform 3 and the coating head body 1 to move downwards synchronously again. After the coating head body 1 is inserted into the coating head frame 7, the linear drive of the dedicated coating head frame 7 moves, separating the coating head body 1 from the mounting platform 3, thus achieving the effect of disassembling the coating head body 1. When installing the coating head body 1, the operator places the coating head body 1 to be installed in the dedicated coating head frame 7. After the lifting motor 43 lowers the mounting platform 3 and the magnetic platform body 61 to the installation position of the coating head body 1, the linear motor 81 drives the coating head frame 7 to move, aligning and inserting the coating head body 1 on the mounting platform 3. Once the coating head body 1 and the magnetic platform body 61 are in contact, the magnetic platform body 61 generates a 5N–20N attraction force on the coating head body 1. Then, the lifting motor 43 drives the mounting platform 3 and the coating head body 1 to rise synchronously, separating the coating head frame 7 from the coating head body 1. After the coating head frame 7 separates from the coating head body 1, the linear motor 81 removes the coating head frame 7. Then, the lifting motor 43 again drives the mounting platform 3 and the coating head body 1 to move synchronously downwards, ensuring that the lip of the coating head body 1 makes tight contact with the surface of the bottom moving platform 82. Until the trigger head 92 triggers the photoelectric switch 9, the magnetic platform firmly attracts the coating head body 1. Finally, the lifting motor 43 drives the mounting platform 3 and the coating head body 1 to rise synchronously. Once the coating head body 1 reaches the set height, the installation of the coating head body 1 is complete, achieving the desired effect. This reduces the need for staff to manually disassemble and assemble the coating die head, thus improving the installation accuracy of the coating die head.

[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A coating die head for quick alignment and installation, comprising a coating head body and a base, characterized in that: A mounting platform is provided above the base, and a lifting assembly is provided between the mounting platform and the base. The lifting assembly is used to drive the mounting platform to move in the height direction. A positioning assembly is provided between the mounting platform and the coating head body. The positioning assembly enables the coating head body to be aligned and inserted with the mounting platform. An electromagnetic assembly is provided on the mounting platform. The electromagnetic assembly is used to fix the coating head body. A coating head frame is provided above the base. The coating head frame is used to place the coating head body. A moving assembly is provided between the coating head frame and the base. The moving assembly is used to drive the coating head frame to move in the horizontal direction.

2. The coating die head for rapid alignment and installation according to claim 1, characterized in that: The lifting assembly includes a set of lifting guide seats and a set of lifting sliders. A column is fixedly installed on the lifting guide seat, and the bottom end of the column is fixedly connected to the base. A lifting slot is opened through the side wall of the lifting guide seat. One of the lifting sliders is slidably installed in one of the lifting slots, and the other lifting slider is slidably installed in the other lifting slot. Both lifting sliders are fixedly connected to the hanging platform.

3. The coating die head for rapid alignment and installation according to claim 2, characterized in that: The lifting assembly also includes a lifting motor, a lifting lead screw, and a lifting slide bar. The lifting lead screw is rotatably disposed in one of the lifting through slots and is threadedly connected to one of the lifting sliders. The lifting slide bar is fixedly disposed in another lifting through slot and passes through another lifting slider. The lifting motor is fixedly disposed on the base, and the output shaft of the lifting motor is fixedly connected to the bottom end of the lifting lead screw.

4. The coating die head for rapid alignment and installation according to claim 1, characterized in that: The positioning component includes several positioning blocks and several T-shaped blocks. The side of the mounting platform away from the lifting component is fixedly connected to the positioning block. A T-shaped groove is opened on the side wall of the positioning block away from the mounting platform. The T-shaped groove penetrates the bottom wall of the positioning block and allows the T-shaped block to be inserted. The T-shaped block is fixedly mounted on the coating head body.

5. A coating die head for rapid alignment and installation according to claim 4, characterized in that: A switch slot is formed on the top of the positioning block, and the switch slot is connected to the T-shaped slot. A photoelectric switch is fixedly installed in the switch slot. A trigger head is fixedly installed on the top of the coating head body. The T-shaped slot is for inserting the trigger head, and the trigger head is used to trigger the photoelectric switch.

6. The coating die head for rapid alignment and installation according to claim 1, characterized in that: The electromagnetic component includes a magnetic platform body and a magnetic platform motor. The side of the hanging platform away from the lifting component is fixedly connected to the magnetic platform body. The magnetic platform motor is fixedly installed on the top of the hanging platform and is electrically connected to the magnetic platform body.

7. The coating die head for rapid alignment and installation according to claim 1, characterized in that: The moving component includes a linear motor and a moving platform. The linear motor is mounted on a base, and its output shaft is connected to the moving platform, which is connected to a coating rack.

8. A coating die head for rapid alignment and installation according to claim 7, characterized in that: The bottom of the coating rack is fixedly provided with a plug-in block, and the mobile platform is provided with a plug-in slot for the plug-in block to be inserted.

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