A small transformer pin sorting device

Abstract

The utility model relates to small -size transformer technical field provides a small -size transformer pin sorting device, including the processing platform, still include: screw rod, the top of processing platform is movably embedded, the outer surface screw thread connection of screw rod has the screw bush; the chute is set up in the top of processing platform, wherein, the bottom outer surface of screw bush is connected in the inner surface of chute, and screw bush can be through the cooperation of chute and make the top of processing platform do the front and back sliding movement, two first hinges all are established the outer surface of screw bush, and the inside of two first hinges all movably connects with the support rod, the utility model discloses, when using, through the setting of positioning member and screw rod structure, make transformer body can keep the stable vertical posture on the processing platform, and this accurate positioning design reduces the possibility that transformer body inclines when sorting, ensures the positioning accuracy and consistency in the sorting process.

Description

Technical Field

[0001] This utility model relates to the field of small transformer technology, and in particular to a small transformer pin sorting device. Background Technology

[0002] The small transformer pin sorting device is a specialized device for the automated sorting, organization, and classification of transformer pins. It has significant application value in the power industry, transformer manufacturing, and other related fields, especially on production lines that require the mass production and assembly of small transformers. This device can achieve efficient and accurate sorting and processing of transformer pins through mechanical, pneumatic, or electrical control systems.

[0003] Existing small transformer pin sorting devices typically suffer from a significant technical deficiency in practical applications: the lack of effective positioning components to ensure that small transformers maintain a stable vertical posture during the sorting process. Without a dedicated positioning device, these small transformers are prone to tilting when entering the sorting system due to gravity, mechanical vibration, or external interference. Tilting transformers not only affect the accurate positioning of pins but may also cause pin offset or misalignment, resulting in sorting errors or inaccurate classification. Ultimately, this leads to some unqualified pins being misclassified into the correct category, or qualified pins being incorrectly classified, increasing the difficulty and cost of subsequent processing or assembly. Utility Model Content

[0004] The purpose of this invention is to solve the problem of the lack of effective positioning components in the prior art to ensure the stability of small transformers during the sorting process.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a small transformer pin sorting device, including a processing table, and further comprising:

[0006] A screw is movably embedded in the top of the processing table, and a threaded sleeve is threaded onto the outer surface of the screw;

[0007] A chute is formed on the top of the processing table;

[0008] The bottom outer surface of the threaded sleeve is slidably connected to the inner surface of the slide groove, and the threaded sleeve can slide back and forth on the top of the processing table through the cooperation of the slide groove.

[0009] Both first hinges are disposed on the outer surface of the threaded sleeve, and both first hinges are movably connected to a support rod inside;

[0010] Two second hinges are movably connected to the other end of the support rod. Push plates are provided on opposite sides of the two second hinges, and the two push plates are slidably connected to the top of the processing table.

[0011] The support rod can rotate through the cooperation of the first hinge and the second hinge.

[0012] In one preferred embodiment, multiple positioning components are fixedly installed on both sides of the top of the processing table, and a transformer body is movably connected inside each of the multiple positioning components;

[0013] The bottom of multiple transformer bodies is movably attached to the top of the processing table, and the pins of the bottom of multiple transformer bodies can pass through the slots on the processing table.

[0014] The technical effect of adopting the above-mentioned further solution is that the transformer body can be positioned by the positioning component.

[0015] In a preferred embodiment, the internal sides of the plurality of positioning members are provided with first balls, and the plurality of first balls are divided into multiple groups of two, and the multiple groups of first balls are movably connected to the outer surface of the transformer body.

[0016] The technical effect of adopting the above-mentioned further solution is that the first ball can adhere to the outer surface of the transformer body.

[0017] In a preferred embodiment, each of the plurality of positioning members has a positioning plate slidably connected inside, and two second balls are provided on the opposite side of each of the plurality of positioning plates. The plurality of second balls are divided into multiple groups of two balls each, and the multiple groups of second balls are movably connected to the outer surface of the transformer body.

[0018] The positioning plates are divided into two groups, and both groups of positioning plates are fixedly connected to the opposite side of the push plate.

[0019] The technical effect of adopting the above-mentioned further solution is that it allows the positioning plate to slide inside the positioning component.

[0020] In a preferred embodiment, a limit gear is fixedly installed on the rear side of the screw, and a slide rod is fixedly installed on the rear side of the processing table, with a limit block slidably connected to the outer surface of the slide rod;

[0021] The top of the limiting block is provided with teeth, and the limiting block meshes with the limiting gear.

[0022] The technical effect of adopting the above-mentioned further solution is that the screw can be locked by the limiting block locking the limiting teeth.

[0023] In a preferred embodiment, a return spring is fixedly installed on the front side of the limiting block, and the other end of the return spring is fixedly connected to the rear outer surface of the processing table.

[0024] The technical effect of adopting the above-mentioned further solution is that the return spring can be compressed by the limit block, causing it to retract.

[0025] In a preferred embodiment, a base is fixedly installed at the bottom of the processing table, an electric push rod is fixedly installed on the bottom inner wall of the base, and a top plate is fixedly installed on the top of the electric push rod.

[0026] The technical effect of adopting the above-mentioned further solution is that the top plate can be raised and lowered by an electric push rod.

[0027] In a preferred embodiment, positioning rods are slidably connected to all four sides of the interior of the top plate;

[0028] The tops of multiple positioning rods are fixedly installed on the bottom of the processing table, and the bottoms of multiple positioning rods are fixedly connected to the bottom side of the inner wall of the base.

[0029] In addition, the top plate can move up and down inside the base with the help of the positioning rod.

[0030] The technical effect of adopting the above-mentioned further solution is that it allows the positioning plate to slide on the outer surface of the positioning rod.

[0031] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0032] 1. In use, the transformer body can maintain a stable vertical posture on the processing table by setting the positioning component and screw structure. This precise positioning design reduces the possibility of the transformer body tilting during sorting, ensures the positioning accuracy and consistency in the sorting process, and solves the problem of the lack of effective positioning components in the prior art to ensure that small transformers remain stable during sorting.

[0033] 2. In use, this utility model achieves precise screening of the transformer body through the setting of the positioning rod and the top plate structure. The rising of the top plate ensures the vertical thrust of the pins, allowing the transformer body to rise smoothly inside the positioning component, thereby accurately screening out excessively long pins, ensuring the accuracy of the screening process, and avoiding misscreening and waste. Attached Figure Description

[0034] Figure 1 A rear-view three-dimensional structural diagram of a small transformer pin sorting device provided by this utility model;

[0035] Figure 2 A top-view perspective view of a small transformer pin sorting device provided by this utility model;

[0036] Figure 3 A cross-sectional perspective view of the base in a small transformer pin sorting device provided by this utility model;

[0037] Figure 4 A cross-sectional perspective view of the processing table in a small transformer pin sorting device provided by this utility model;

[0038] Figure 5 A cross-sectional three-dimensional structural schematic diagram of the positioning component in a small transformer pin sorting device provided by this utility model;

[0039] Figure 6 This is a partial three-dimensional structural diagram of a small transformer pin sorting device provided by this utility model.

[0040] Legend:

[0041] 1. Machining table; 101. Screw; 102. Screw sleeve; 103. Slide groove; 104. First hinge; 105. Support rod; 106. Second hinge; 107. Push plate; 108. Positioning component; 109. Transformer body; 110. First ball bearing; 111. Positioning plate; 112. Second ball bearing; 113. Limiting gear; 114. Slide rod; 115. Limiting block; 116. Return spring; 2. Base; 201. Electric push rod; 202. Top plate; 203. Positioning rod. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] Example 1, please refer to Figure 1-6This utility model provides a technical solution: a small transformer pin sorting device, including a processing table 1, and further including: a screw 101, movably embedded in the top of the processing table 1, with a screw sleeve 102 threadedly connected to the outer surface of the screw 101; a sliding groove 103, formed on the top of the processing table 1; wherein, the bottom outer surface of the screw sleeve 102 is slidably connected to the inner surface of the sliding groove 103, and the screw sleeve 102 can slide back and forth on the top of the processing table 1 through the cooperation of the sliding groove 103; two first hinges 104, both disposed on the outer surface of the screw sleeve 102, and the interior of the two first hinges 104 are movable. A support rod 105 is movably connected; two second hinges 106 are movably connected to the other end of the support rod 105, and push plates 107 are provided on opposite sides of the two second hinges 106. Both push plates 107 are slidably connected to the top of the processing table 1. The support rod 105 can rotate through the cooperation of the first hinge 104 and the second hinges 106. Multiple positioning elements 108 are fixedly installed on both sides of the top of the processing table 1, and transformer bodies 109 are movably connected inside each of the multiple positioning elements 108. The bottoms of the multiple transformer bodies 109 are movably attached to the processing table 1. The pins at the top and bottom of multiple transformer bodies 109 can all pass through the slots on the machining table 1. Multiple positioning components 108 have first ball bearings 110 on both sides inside. These first ball bearings 110 are grouped in pairs, and each group is movably connected to the outer surface of the transformer body 109. Multiple positioning components 108 have slidably connected positioning plates 111 inside. Two second ball bearings 112 are provided on opposite sides of each positioning plate 111. These second ball bearings 112 are grouped in pairs, and each group is movably connected to the transformer body 109. The outer surface of the main body 109; wherein, multiple positioning plates 111 are evenly divided into two groups, and the two groups of positioning plates 111 are fixedly connected to the opposite side of the push plate 107; a limit gear 113 is fixedly installed on the rear side of the screw 101; a slide rod 114 is fixedly installed on the rear side of the processing table 1; a limit block 115 is slidably connected to the outer surface of the slide rod 114; wherein, the top of the limit block 115 is provided with teeth, and the limit block 115 meshes with the limit gear 113; a return spring 116 is fixedly installed on the front side of the limit block 115; and the other end of the return spring 116 is fixedly connected to the rear outer surface of the processing table 1.

[0044] In this embodiment, during use, the operator first places the transformer body 109 inside the positioning member 108, ensuring its bottom is against the top of the processing table 1, allowing the pins to pass through the processing table 1. Then, the operator pushes the transformer body 109 outwards, ensuring it is against the first ball bearing 110. The operator then pushes the limiting block 115 forward, allowing it to slide forward via the slide rod 114. During this sliding motion, the limiting block 115 compresses the return spring 116, causing it to contract and disengage from the limiting gear 113, thus releasing the lock on the screw 101. The operator then rotates the limiting gear 113, which in turn drives the screw 101, causing the screw sleeve 102 to slide forward via the slide groove 103. As the screw sleeve 102 slides, it can pass through the first hinge... Chain 104 pushes support rod 105, allowing support rod 105 to flip via second hinge 106. When support rod 105 flips, push plate 107 can slide back and forth on top of processing table 1 via second hinge 106. When push plate 107 slides, it can push positioning plate 111 to slide inside positioning member 108. Then, positioning plate 111 can drive second ball bearing 112 to fit against the other outer surface of transformer body 109 for positioning. Through the structure of positioning member 108 and screw 101, transformer body 109 can maintain a stable vertical posture on processing table 1. This precise positioning design reduces the possibility of transformer body 109 tilting during sorting, ensuring positioning accuracy and consistency during sorting.

[0045] Example 2, as Figure 1-6 As shown, a base 2 is fixedly installed at the bottom of the processing table 1. An electric push rod 201 is fixedly installed on the bottom inner wall of the base 2. A top plate 202 is fixedly installed on the top of the electric push rod 201. Positioning rods 203 are slidably connected to the inner four sides of the top plate 202. The tops of multiple positioning rods 203 are fixedly installed at the bottom of the processing table 1, and the bottoms of multiple positioning rods 203 are fixedly connected to the bottom inner wall of the base 2. In addition, the top plate 202 can move up and down inside the base 2 through the cooperation of the positioning rods 203.

[0046] In this embodiment, during use, after the transformer body 109 is positioned, the operator can activate the electric push rod 201 via its power supply system. This allows the push rod 201 to extend, pushing the top plate 202 upwards on the outer surface of the positioning rod 203. This causes the top plate 202 to rise, and once it reaches a certain height, its top can fit against the excessively long leads of the transformer body 109. The leads can then be used to push the transformer body 109 upwards, allowing the transformer body 109 to move upwards. The 09 can fit the first ball 110 and the second ball 112 and rise inside the positioning member 108 to complete the screening of the transformer body 109 with excessively long pins. Through the setting of the positioning rod 203 and the top plate 202 structure, the transformer body 109 is accurately screened. The rise of the top plate 202 ensures the vertical thrust of the pins, so that the transformer body 109 can rise smoothly inside the positioning member 108, thereby accurately screening out the excessively long pins, ensuring the accuracy of the screening process, and avoiding misscreening and waste.

[0047] Working principle: In use, the operator first places the transformer body 109 into the positioning part 108, ensuring its bottom is against the top of the processing table 1, allowing the pins to pass through the processing table 1. Then, the operator pushes the transformer body 109 outwards, allowing it to adhere to the first ball bearing 110. The operator then pushes the limiting block 115 forward, allowing it to slide forward via the slide rod 114. During this sliding motion, the limiting block 115 compresses the return spring 116, causing it to contract and disengage from the limiting gear 113, thus releasing the lock on the screw 101. The operator then rotates the limiting gear 113, which in turn drives the screw 101. The screw 101 then drives the threaded sleeve 102 to slide forward via the slide groove 103. As the threaded sleeve 102 slides, it passes through the first hinge... 104 pushes the support rod 105, so that the support rod 105 can be flipped through the second hinge 106. When the support rod 105 is flipped, the push plate 107 can be pushed to slide back and forth on the top of the processing table 1 through the second hinge 106. When the push plate 107 is sliding, the positioning plate 111 can be pushed to slide inside the positioning member 108. Then, the positioning plate 111 can drive the second ball 112 to fit against the other outer surface of the transformer body 109 and position it. Through the arrangement of the positioning member 108 and the screw 101, the transformer body 109 can maintain a stable vertical posture on the processing table 1. This precise positioning design reduces the possibility of the transformer body 109 tilting during sorting and ensures the positioning accuracy and consistency during the sorting process.

[0048] In use, after the transformer body 109 is positioned, the operator can activate the electric push rod 201 via its power supply system on the base 2. This allows the push rod 201 to extend, pushing the top plate 202 upwards on the outer surface of the positioning rod 203. This causes the top plate 202 to rise, and once it reaches a certain height, its top will fit against the excessively long leads of the transformer body 109. The leads can then be used to push the transformer body 109 upwards, allowing it to... The first ball bearing 110 and the second ball bearing 112 are able to rise inside the positioning member 108 to screen the transformer body 109 with excessively long leads. The positioning rod 203 and the top plate 202 structure enable precise screening of the transformer body 109. The rise of the top plate 202 ensures the vertical thrust of the leads, allowing the transformer body 109 to rise smoothly inside the positioning member 108, thereby accurately screening out excessively long leads, ensuring the accuracy of the screening process, and avoiding misscreening and waste.

[0049] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A small transformer pin sorting device, comprising a processing table (1), characterized in that, Also includes: A screw (101) is movably embedded in the top of the processing table (1), and a screw sleeve (102) is threadedly connected to the outer surface of the screw (101); A chute (103) is formed on the top of the processing table (1); The bottom outer surface of the threaded sleeve (102) is slidably connected to the inner surface of the slide groove (103), and the threaded sleeve (102) can slide back and forth on the top of the processing table (1) through the cooperation of the slide groove (103). Two first hinges (104) are both disposed on the outer surface of the threaded sleeve (102), and a support rod (105) is movably connected inside each of the two first hinges (104); Two second hinges (106) are movably connected to the other end of the support rod (105). Push plates (107) are provided on opposite sides of the two second hinges (106). The two push plates (107) are slidably connected to the top of the processing table (1). The support rod (105) can rotate through the cooperation of the first hinge (104) and the second hinge (106).

2. The small transformer pin sorting device according to claim 1, characterized in that: Multiple positioning components (108) are fixedly installed on both sides of the top of the processing table (1), and the transformer body (109) is movably connected inside the multiple positioning components (108). Among them, the bottom of multiple transformer bodies (109) are movably attached to the top of the processing table (1), and the pins at the bottom of multiple transformer bodies (109) can pass through the slots on the processing table (1).

3. The small transformer pin sorting device according to claim 2, characterized in that: Each of the multiple positioning elements (108) has a first ball (110) on both sides inside. The multiple first balls (110) are divided into multiple groups of two, and the multiple groups of first balls (110) are movably connected to the outer surface of the transformer body (109).

4. A small transformer pin sorting device according to claim 3, characterized in that: The interior of each of the multiple positioning components (108) is slidably connected with a positioning plate (111). Each of the multiple positioning plates (111) has two second balls (112) on opposite sides. The multiple second balls (112) are divided into multiple groups of two balls. The multiple groups of second balls (112) are movably connected to the outer surface of the transformer body (109). Among them, multiple positioning plates (111) are divided into two groups, and the two groups of positioning plates (111) are fixedly connected to the opposite side of the push plate (107).

5. A small transformer pin sorting device according to claim 1, characterized in that: A limiting gear (113) is fixedly installed on the rear side of the screw (101), and a slide rod (114) is fixedly installed on the rear side of the processing table (1). A limiting block (115) is slidably connected to the outer surface of the slide rod (114). The top of the limiting block (115) is provided with teeth, and the limiting block (115) meshes with the limiting gear (113).

6. A small transformer pin sorting device according to claim 5, characterized in that: A reset spring (116) is fixedly installed on the front side of the limiting block (115), and the other end of the reset spring (116) is fixedly connected to the rear outer surface of the processing table (1).

7. A small transformer pin sorting device according to claim 1, characterized in that: The bottom of the processing table (1) is fixedly installed with a base (2), an electric push rod (201) is fixedly installed on the bottom side of the inner wall of the base (2), and a top plate (202) is fixedly installed on the top of the electric push rod (201).

8. A small transformer pin sorting device according to claim 7, characterized in that: Positioning rods (203) are slidably connected to the inside of the top plate (202) on all four sides; The tops of multiple positioning rods (203) are fixedly installed on the bottom of the processing table (1), and the bottoms of multiple positioning rods (203) are fixedly connected to the bottom side of the inner wall of the base (2). In addition, the top plate (202) can move up and down inside the base (2) with the help of the positioning rod (203).

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