A parcel stack separator
Patent Information
- Application Number
- CN202522061235.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-25
AI Technical Summary
现有的快递传输装置在使用时存在一定的弊端,首先,普通的快递传输装置在传输时常常会出现多个快递件重叠、贴合或压叠在一起的情况,严重影响后续分拣识别、扫码、称重等环节的精度与效率,因此导致快递传输分离效果降低,为此,我们提出一种快递叠件分离装置
(1)通过设置上3D双目相机和第一倾斜输送带组件,当该装置使用时,在快递传输分离前,快递位于水平输送平台上端,水平输送平台配合上3D双目相机,3D双目相机对堆叠的快递件进行三维建模,能够准确获取快递件的空间位置、大小和厚度信息,有助于识别是否存在多个快递件叠放、倾斜或重叠的情况,当快递叠件由水平输送平台运动至第一倾斜输送组件,叠件在倾斜角度作用下下滑实现分离;
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Figure CN224854593U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of express logistics, and in particular to a device for separating stacked express parcels. Background Technology
[0002] With the continuous progress of the logistics industry, the express delivery industry is becoming more and more sophisticated. With the rapid development of the express delivery industry, the degree of automation in express sorting is constantly improving. However, during the express delivery process, especially in the loading or centralized stacking stage, multiple express packages often overlap, stick together, or are pressed together. Existing express delivery conveying devices have certain drawbacks. First, ordinary express delivery conveying devices often result in multiple express packages overlapping, sticking together, or being pressed together during transmission, which seriously affects the accuracy and efficiency of subsequent sorting, identification, barcode scanning, weighing, and other processes, thus reducing the separation effect of express delivery. To address this, we propose an express package stacking separation device. Utility Model Content
[0003] To overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a parcel stacking separation device. By setting up an upper 3D binocular camera and a first inclined conveyor belt assembly, the upper 3D binocular camera can make monitoring more convenient. During the separation process, the 3D binocular camera can record the movement status of the packages on each inclined conveyor belt in real time, which helps to determine whether the separation action has been completed. If abnormalities such as jamming or slippage occur during monitoring, the speed can be quickly adjusted or an alarm can be triggered, thereby improving the separation effect of the parcel stacking separation device.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A parcel stacking and separating device includes a horizontal conveyor platform, a first inclined conveyor belt assembly, and a controller. A receiving frame is fixedly connected to the upper end of the horizontal conveyor platform, and a detection frame is fixedly connected to the upper end of the receiving frame. A 3D binocular camera is installed below the detection frame, and the 3D binocular camera is communicatively connected to the controller. The rear end of the horizontal conveyor platform is connected to the first inclined conveyor belt assembly, and a second support is installed at the outer end of the first inclined conveyor belt assembly. A transparent baffle is installed at a position corresponding to the edge of the first inclined conveyor belt assembly on the second support. The inclination angle of the conveyor belt in the first inclined conveyor belt assembly is 25 to 40 degrees.
[0005] Preferably, a second inclined conveyor belt assembly is connected to the rear of the first inclined conveyor belt assembly; the inclination angle of the second inclined conveyor belt assembly is greater than the inclination angle of the first inclined conveyor belt assembly.
[0006] Preferably, both the first inclined conveyor belt assembly and the second inclined conveyor belt assembly include servo motors, and the servo motors are communicatively connected to the controller.
[0007] Preferably, a connecting frame is connected to the rear of the horizontal conveying platform, and a top frame is fixedly connected to the upper end of the connecting frame.
[0008] Preferably, a motor is fixedly connected to the outer end of the testing frame, a lead screw is installed at the transmission end of the motor, a lead screw nut is fitted to the outer end of the lead screw, an automatic push rod is fixedly connected to the bottom end of the lead screw nut, an installation plate is installed at the bottom end of the automatic push rod, a 3D binocular camera is installed at the bottom end of the installation plate, and a support is installed at the bottom end of the horizontal conveying platform; a guide groove is opened at the inner end of the testing frame.
[0009] Preferably, a support three is installed at the outer end of the second inclined conveyor belt assembly, and a transparent baffle is installed at the position corresponding to the edge of the second inclined conveyor belt assembly.
[0010] Preferably, a third inclined conveyor belt assembly is connected to the rear of the second inclined conveyor belt assembly, and a support four is fixedly connected to the outer end of the third inclined conveyor belt assembly.
[0011] Preferably, a horizontal conveyor is connected to the rear of the third inclined conveyor belt assembly, and a side 3D binocular camera is mounted on the side of the horizontal conveyor, which is communicatively connected to the controller; a guide plate is mounted at the rear end of the horizontal conveyor.
[0012] In summary, this utility model has the following beneficial effects: (1) By setting up a 3D binocular camera and a first inclined conveyor belt assembly, when the device is in use, before the express delivery is separated, the express is located at the top of the horizontal conveyor platform. The horizontal conveyor platform is equipped with a 3D binocular camera. The 3D binocular camera performs three-dimensional modeling of the stacked express packages, which can accurately obtain the spatial position, size and thickness information of the express packages. This helps to identify whether there are multiple express packages stacked, tilted or overlapping. When the stacked express packages move from the horizontal conveyor platform to the first inclined conveyor assembly, the stacked packages slide down under the action of the tilt angle to achieve separation. (2) By setting up a first inclined conveyor belt assembly and a second inclined conveyor belt assembly, the first inclined conveyor belt assembly and the second inclined conveyor belt assembly cooperate to move the stacked express packages downwards in a staggered manner. Through the coordination of different angles and speeds at each level, the express packages that were originally attached gradually slide and separate in different platforms. The probability of stacked packages being separated is greatly increased by the multiple inclined conveyor belt assemblies. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure in this embodiment; Figure 2This is a schematic diagram of the overall side view of the three-dimensional structure in this embodiment; Figure 3 This is a schematic diagram of the overall rear-view stereoscopic structure in this embodiment; Figure 4 This is a three-dimensional structural diagram of the 3D binocular camera in this embodiment; Figure 5 This is a structural schematic diagram of the cross-section of the detection frame in this embodiment.
[0014] In the diagram, 1. Horizontal conveyor platform; 2. Support 1; 3. Receiving frame; 4. Detection frame; 5. Motor 1; 6. Lead screw 1; 7. Lead screw nut; 8. Mounting plate; 9. Automatic push rod; 10. Upper 3D binocular camera; 11. Guide groove; 12. Connecting frame; 13. Top frame; 14. Side 3D binocular camera; 15. Guide plate; 16. First inclined conveyor belt assembly; 17. Support 2; 18. Second inclined conveyor belt assembly; 19. Support 3; 20. Third inclined conveyor belt assembly; 21. Support 4; 22. Horizontal conveyor device. Detailed Implementation
[0015] The present invention will be further described in detail below with reference to the accompanying drawings.
[0016] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0017] Reference Figures 1-5 As shown, a preferred embodiment of the present invention is a courier stacking separation device, which includes a horizontal conveying platform 1, a first inclined conveyor belt assembly 16 and a controller. A receiving frame 3 is fixedly connected to the upper end of the horizontal conveying platform 1, and a detection frame 4 is fixedly connected to the upper end of the receiving frame 3. An upper 3D binocular camera 10 is installed below the detection frame 4, and the upper 3D binocular camera 10 is communicatively connected to the controller.
[0018] like Figure 1 and Figure 2 As shown, the rear end of the horizontal conveyor platform 1 is connected to the first inclined conveyor belt assembly 16. The outer end of the first inclined conveyor belt assembly 16 is equipped with a support 2 17. A transparent baffle (not shown in the figure) is installed on the support 2 17 at the corresponding position of the edge of the first inclined conveyor belt assembly 16.
[0019] like Figure 2As shown, a second inclined conveyor belt assembly 18 is connected to the rear of the first inclined conveyor belt assembly 16; the inclination angle of the second inclined conveyor belt assembly 18 is greater than the inclination angle of the first inclined conveyor belt assembly 16. In this embodiment, the inclination angle of the first inclined conveyor belt assembly 16 is 30 degrees, and the inclination angle of the second inclined conveyor belt assembly 18 is 35 degrees.
[0020] Both the first inclined conveyor belt assembly 16 and the second inclined conveyor belt assembly 18 contain servo motors, which are communicatively connected to the controller.
[0021] like Figure 5 As shown, a motor 5 is fixedly connected to the outer end of the testing frame 4. A lead screw 6 is installed on the transmission end of the motor 5. A lead screw nut 7 is fitted to the outer end of the lead screw 6. An automatic push rod 9 is fixedly connected to the bottom end of the lead screw nut 7. An installation plate 8 is installed at the bottom end of the automatic push rod 9. A 3D binocular camera 10 is installed at the bottom end of the installation plate 8. A support 2 is installed at the bottom end of the horizontal conveying platform 1. A guide groove 11 is opened at the inner end of the testing frame 4.
[0022] Reference Figure 1 and Figure 4 As shown, a connecting frame 12 is connected to the rear of the horizontal conveying platform 1, and a top frame 13 is fixedly connected to the upper end of the connecting frame 12.
[0023] Reference Figures 1-3 As shown, a third inclined conveyor belt assembly 20 is connected to the rear of the second inclined conveyor belt assembly 18. A support 4 21 is fixedly connected to the outer end of the third inclined conveyor belt assembly 20. A transparent baffle (not shown in the figure) is installed at the corresponding position of the support 4 21 and the edge of the third inclined conveyor belt assembly 20.
[0024] Reference Figures 1-3 As shown, a horizontal conveyor device 22 is connected to the rear of the third inclined conveyor belt assembly 20. A side 3D binocular camera 14 is installed on the side of the horizontal conveyor device 22, and a guide plate 15 is installed at the rear end of the horizontal conveyor device 22.
[0025] By installing a horizontal conveyor platform 1 in conjunction with a 3D binocular camera 10, the 3D binocular camera 10, in conjunction with the screw nut 7 and the automatic push rod 9, can be adjusted laterally or at a distance from the separated express packages, making monitoring by the 3D binocular camera 10 more convenient. The 3D binocular camera 10 can perform three-dimensional modeling of the stacked express packages, accurately obtaining the spatial position, size, and thickness information of the express packages. A side 3D binocular camera 14 is installed on the side of the horizontal conveyor device 22 to transmit the image to the controller. The controller determines whether the separation action has been completed (if there are still stacked items, the controller issues an audible and visual alarm to the next process). The guide groove 11 can form a limiting structure at the inner end of the detection frame 4. When the motor 5 starts, it drives the screw 6 to rotate and cooperate with the screw nut 7. When the screw nut 7 moves to move the 3D binocular camera 10, the screw nut 7 slides at the inner end of the guide groove 11.
[0026] Reference Figures 1-3 As shown, a support 3 19 is installed at the outer end of the second inclined conveyor belt assembly 18, and a transparent baffle (not shown in the figure) is installed at the position corresponding to the edge of the second inclined conveyor belt assembly 18 on the support 3 19.
[0027] By installing the first inclined conveyor belt assembly 16 and the second inclined conveyor belt assembly 18 in coordination, multiple inclined conveyor structures move the stacked express packages downwards in a staggered manner. Through the coordination of different angles and speeds at each level (the running speeds of the first inclined conveyor belt assembly 16, the second inclined conveyor belt assembly 18, and the third inclined conveyor belt assembly 20 increase progressively; in this invention, the first inclined conveyor belt assembly 16, the second inclined conveyor belt assembly 18, and the third inclined conveyor belt assembly 20 all use servo motor drives, providing good conditions for such speed adjustment and setting, under which the above speed setting is easily conceived by those skilled in the art), the originally attached express packages slide relative to each other and separate on different inclined conveyor belts. The support 3 19 can form a support structure on the outside of the second inclined conveyor belt assembly 18. The third inclined conveyor belt assembly 20, in conjunction with the first inclined conveyor belt assembly 16 and the second inclined conveyor belt assembly 18, allows the device to have multiple separation structures, further improving the rapid separation effect of the device.
[0028] Specific implementation process: When using this device, before the express delivery is separated, the express delivery is located at the upper end of the horizontal conveyor platform 1. The horizontal conveyor platform 1 is equipped with a 3D binocular camera 10. When the start motor 5 drives the lead screw 6 to rotate and cooperates with the lead screw nut 7, the lead screw nut 7 moves to adjust the 3D binocular camera 10. With the help of the start automatic push rod 9, it can be adjusted laterally or at the distance from the separated express delivery, making it more convenient for the 3D binocular camera 10 to monitor. The 3D binocular camera 10 performs three-dimensional modeling of the stacked express delivery packages, which can accurately obtain the spatial position, size and thickness information of the express delivery packages. During the separation process, the side 3D binocular camera 14 can record the final movement state of the package in real time, and the controller determines whether the separation action has been completed.
[0029] During the separation process, the first inclined conveyor belt assembly 16 and the second inclined conveyor belt assembly 18 work together. Multiple inclined conveyor structures move the stacked packages downwards in a staggered manner. Through the coordination of different angles and speeds at each stage, the originally attached packages slide relative to each other on different conveyor belts and separate. The third inclined conveyor belt assembly 20, in conjunction with the first inclined conveyor belt assembly 16 and the second inclined conveyor belt assembly 18, allows the device to have multiple separation structures, enabling convenient separation of packages. The controller determines whether the separation action is complete (if there are still stacked packages, the controller issues an audible and visual alarm to the next process), which is then handled by the operator in the next process.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A device for separating stacked express parcels, characterized in that: It includes a horizontal conveying platform (1), a first inclined conveyor belt assembly (16) and a controller. The upper end of the horizontal conveying platform (1) is fixedly connected to a receiving frame (3), and the upper end of the receiving frame (3) is fixedly connected to a detection frame (4). An upper 3D binocular camera (10) is installed below the detection frame (4), and the upper 3D binocular camera (10) is communicatively connected to the controller. The rear end of the horizontal conveying platform (1) is connected to the first inclined conveyor belt assembly (16). The outer end of the first inclined conveyor belt assembly (16) is equipped with a support second (17). The support second (17) and the edge of the first inclined conveyor belt assembly (16) are equipped with transparent baffles. The inclination angle of the conveyor belt in the first inclined conveyor belt assembly (16) is 25 to 40 degrees.
2. The express parcel stacking separation device according to claim 1, characterized in that: A second inclined conveyor belt assembly (18) is connected to the rear of the first inclined conveyor belt assembly (16); the inclination angle of the second inclined conveyor belt assembly (18) is greater than the inclination angle of the first inclined conveyor belt assembly (16).
3. The express parcel stacking separation device according to claim 2, characterized in that: Both the first inclined conveyor belt assembly (16) and the second inclined conveyor belt assembly (18) contain servo motors, which are communicatively connected to the controller.
4. The express parcel stacking separation device according to claim 3, characterized in that: A connecting frame (12) is connected to the rear of the horizontal conveying platform (1), and a top frame (13) is fixedly connected to the upper end of the connecting frame (12).
5. The express parcel stacking separation device according to claim 4, characterized in that: The outer end of the testing frame (4) is fixedly connected to a motor (5), the transmission end of the motor (5) is equipped with a lead screw (6), the outer end of the lead screw (6) is fitted with a lead screw nut (7), the bottom end of the lead screw nut (7) is fixedly connected to an automatic push rod (9), the bottom end of the automatic push rod (9) is equipped with an installation plate (8), the bottom end of the installation plate (8) is equipped with a 3D binocular camera (10), the bottom end of the horizontal conveying platform (1) is equipped with a support (2); the inner end of the testing frame (4) is provided with a guide groove (11).
6. The express parcel stacking separation device according to claim 5, characterized in that: The second inclined conveyor belt assembly (18) is equipped with a support three (19) at its outer end, and a transparent baffle is installed at the position corresponding to the edge of the second inclined conveyor belt assembly (18) on the support three (19).
7. The express parcel stacking separation device according to claim 6, characterized in that: A third inclined conveyor belt assembly (20) is connected to the rear of the second inclined conveyor belt assembly (18), and a support four (21) is fixedly connected to the outer end of the third inclined conveyor belt assembly (20).
8. The express parcel stacking separation device according to claim 7, characterized in that: The third inclined conveyor belt assembly (20) is connected to a horizontal conveyor device (22) at the rear. A side 3D binocular camera (14) is installed on the side of the horizontal conveyor device (22) and is connected to the controller. A guide plate (15) is installed at the rear end of the horizontal conveyor device (22).