Cleaning device for enameled wire processing

Abstract

The utility model discloses a kind of cleaning devices for enameled wire processing, belong to enameled wire processing technical field, including cleaning tank, the inlet is set on the upper side of cleaning tank one end, the outlet is set in the position corresponding to inlet of other end of cleaning tank, the partition is fixed in the middle position of inside lower end of cleaning tank, cleaning cavity is arranged in the side of partition, flush cavity is arranged in the other side of partition, the utility model is by setting cleaning tank, respectively adding cleaning fluid and clean water in cleaning cavity and flush cavity, then several enameled wires are passed into cleaning cavity and flush cavity by the inlet, open motor drive lower side swivel rod rotation, lower side swivel rod is driven by gear to rotate upper side swivel rod, two swivel rods are cleaned by cleaning brush to the stain on the surface of enameled wire and wash, set up cleaning tank can wash the stain on the surface of enameled wire, avoid the adhesion of subsequent painting that enameled wire surface exists pollutant can be affected, lead to uneven, easily fall off etc. The situation of lacquer film occurs.

Description

Technical Field

[0001] This utility model belongs to the field of enameled wire processing technology, specifically relating to a cleaning device for enameled wire processing. Background Technology

[0002] Enameled wire is a wire material composed of a conductor and an insulation layer. It is widely used in electrical equipment such as motors, transformers, and relays, and has the characteristics of high temperature resistance and good insulation performance.

[0003] In the existing enameled wire manufacturing process, if there are contaminants on the surface of the wire, the contaminants will affect the adhesion of the subsequent coating, resulting in uneven coating and easy peeling. Tiny conductive contaminants (such as metal powder) will seriously reduce the insulation withstand voltage performance of the enameled wire and cause problems during customer use such as winding and welding. Existing equipment has poor cleaning effect on enameled wire and cannot dry the water stains on the surface of the cleaned enameled wire. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides a cleaning device for enameled wire processing, which has the characteristics of good cleaning effect on enameled wire and drying of water stains on the surface of enameled wire.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for enameled wire processing, comprising a cleaning box, an inlet on the upper side of one end of the cleaning box, an outlet at the other end of the cleaning box corresponding to the inlet, a partition fixed at the middle of the lower end of the cleaning box, a cleaning chamber on one side of the partition, a rinsing chamber on the other side of the partition, two rotating rods rotatably connected in both the cleaning chamber and the rinsing chamber, a motor installed at the front end of the cleaning box corresponding to the rotating rods, a cleaning brush installed on the rotating rods, gears fixed at the rear ends of both rotating rods, and drain pipes provided at the lower sides of both ends of the cleaning box.

[0006] Preferably, the two ends of the cleaning tank are rotatably connected to the positions corresponding to the inlet and outlet, and a plurality of limiting discs are fixed on the limiting rollers. The upper side of the partition is rotatably connected to the limiting rollers, and a plurality of limiting discs are fixed on the limiting rollers.

[0007] Preferably, a fixed frame is fixed at one end of the cleaning box corresponding to the outlet, a hot air blower is installed at the upper end of the fixed frame, the air outlet of the hot air blower is connected to a horizontal pipe through a pipe, vertical pipes are fixed on both sides of the lower end of the horizontal pipe, a number of air outlets are provided at the lower end of the vertical pipe, a number of support rollers are rotatably connected inside the fixed frame, and a number of scrapers are fixed at one end of the cleaning box corresponding to the outlet.

[0008] Preferably, the first limiting roller is rotatably connected to the cleaning box and the second limiting roller is rotatably connected to the partition plate via a pivot pin, and the lower end of the second limiting roller is higher than the upper end of the partition plate.

[0009] Preferably, the gear and the rotating rod, as well as the partition and the cleaning box, are fixed by welding, and a pipe cap is threaded to one end of the drain pipe.

[0010] Preferably, the fixed frame has open ends, a bearing rotating seat is provided between the support roller and the fixed frame, and the longitudinal tube and the transverse tube are welded as a whole.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model incorporates a cleaning tank into which cleaning solution and water are added to the cleaning and rinsing chambers, respectively. Several enameled wires are then inserted into the cleaning and rinsing chambers through inlets. A motor is activated to drive the lower rotating rod, which in turn drives the upper rotating rod via gears. Both rotating rods use cleaning brushes to scrub the surface of the enameled wires. The scrubbed wires then enter the rinsing chamber, where the cleaning brushes simultaneously scrub the surface of the wires with the cleaning solution. The cleaned wires exit the cleaning tank through the outlet. This cleaning tank effectively removes surface contaminants from the enameled wires, preventing contaminants from affecting the adhesion of subsequent paint coatings and causing uneven paint film or easy peeling.

[0012] 2. This utility model, by setting a fixed frame, can remove water stains from the surface of the enameled wire as it passes through the scraper. After cleaning, the enameled wire enters the fixed frame. The hot air blower is turned on to send air into the longitudinal pipe through the horizontal pipe. Several air outlets at the lower end of the longitudinal pipe blow out hot air. The support roller supports and guides the enameled wire. The hot air blown out of the air outlets can dry the water stains on the surface of the enameled wire. The fixed frame can dry the cleaned enameled wire and prevent residual water stains on the surface of the enameled wire from affecting subsequent processing or storage. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a rear-view perspective view of the present invention; Figure 3 This is a bottom-view perspective view of the present invention; Figure 4 This is a sectional perspective view of the cleaning box and fixing frame of this utility model; In the diagram: 1. Cleaning tank; 2. Motor; 3. Fixing frame; 4. Outlet; 5. Rinsing chamber; 6. Partition; 7. Cleaning chamber; 8. Inlet; 9. Rotating rod; 10. Cleaning brush; 11. Gear; 12. Air outlet; 13. Scraper; 14. Hot air blower; 15. Drain pipe; 16. Support roller; 17. Limiting roller one; 18. Limiting disc one; 19. Limiting roller two; 20. Limiting disc two; 21. Horizontal pipe; 22. Vertical pipe. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 The present invention provides the following technical solution: a cleaning device for enameled wire processing, comprising a cleaning box 1, an inlet 8 on the upper side of one end of the cleaning box 1, an outlet 4 at the other end of the cleaning box 1 corresponding to the inlet 8, a partition 6 fixed at the middle position of the lower end inside the cleaning box 1, a cleaning chamber 7 on one side of the partition 6, a rinsing chamber 5 on the other side of the partition 6, two rotating rods 9 rotatably connected in both the cleaning chamber 7 and the rinsing chamber 5, a motor 2 installed at the front end of the cleaning box 1 corresponding to the rotating rods 9, a cleaning brush 10 installed on the rotating rods 9, gears 11 fixed at the rear ends of both rotating rods 9, and drain pipes 15 provided at the lower sides of both ends of the cleaning box 1.

[0016] Specifically, the two ends of the cleaning tank 1 are rotatably connected to the positions corresponding to the inlet 8 and the outlet 4, and a number of limiting discs 18 are fixed on the limiting roller 17. The upper side of the partition 6 is rotatably connected to the limiting roller 29, and a number of limiting discs 20 are fixed on the limiting roller 29.

[0017] By adopting the above technical solution, by setting limiting roller 17 at both ends of the cleaning box 1 and limiting roller 29 on the upper side of the partition 6, the limiting disk 18 and limiting disk 20 on the limiting roller 17 and limiting roller 29 can separate the enameled wires that pass through the cleaning box 1, so as to avoid the entanglement between several enameled wires.

[0018] Specifically, a fixed frame 3 is fixed at one end of the cleaning box 1 corresponding to the position of the outlet 4. A hot air blower 14 is installed on the upper end of the fixed frame 3. The air outlet of the hot air blower 14 is connected to a horizontal pipe 21 through a pipe. Vertical pipes 22 are fixed on both sides of the lower end of the horizontal pipe 21. Several air outlets 12 are provided at the lower end of the vertical pipe 22. Several support rollers 16 are rotatably connected inside the fixed frame 3. Several scraper covers 13 are fixed at one end of the cleaning box 1 corresponding to the position of the outlet 4.

[0019] By adopting the above technical solution, when the enameled wire passes through the scraper 13, the water stains on the surface of the enameled wire can be scraped off. After cleaning, the enameled wire enters the fixed frame 3. The hot air blower 14 is turned on and blows air into the longitudinal pipe 22 through the horizontal pipe 21. Several air outlets 12 at the lower end of the longitudinal pipe 22 blow out hot air. The support roller 16 supports and guides the enameled wire. The hot air blown out of the air outlets 12 can dry the water stains on the surface of the enameled wire. The fixed frame 3 and other measures can dry the cleaned enameled wire and prevent residual water stains on the surface of the enameled wire from affecting subsequent processing or storage.

[0020] Specifically, the limiting roller 17 and the cleaning box 1, as well as the limiting roller 29 and the partition 6, are rotatably connected by a pivot pin, and the lower end of the limiting plate 20 is higher than the upper end of the partition 6.

[0021] By adopting the above technical solution, the first limiting roller 17 can rotate in the cleaning box 1, the second limiting roller 19 can rotate on the partition 6, and the second limiting disc 20 will not rub against the upper end of the partition 6 when rotating.

[0022] Specifically, gear 11 and rotating rod 9, as well as partition 6 and cleaning box 1, are fixed by welding, and drain pipe 15 is threaded with a pipe cap at one end.

[0023] By adopting the above technical solution, welding fixation makes the gear 11 and the rotating rod 9, as well as the partition 6 and the cleaning box 1, more secure. The drain can be drained through the drain pipe 15 after unscrewing the pipe cover.

[0024] Specifically, the fixed frame 3 has open ends, a bearing rotating seat is provided between the support roller 16 and the fixed frame 3, and the longitudinal tube 22 and the transverse tube 21 are welded as one piece.

[0025] By adopting the above technical solution, the fixed frame 3 has an open structure at both ends to facilitate the entry of enameled wire, and the support roller 16 can rotate in the fixed frame 3.

[0026] In this utility model, the motor 2 is a previously disclosed technology, and the selected model is 5IK120GN-CF.

[0027] The hot air blower 14 in this utility model is a previously disclosed technology, and the selected model is DH1-20.

[0028] The working principle and usage process of this utility model are as follows: When using the cleaning device for enameled wire processing, install the device in a suitable position, add cleaning solution and clean water to the cleaning chamber 7 and rinsing chamber 5 respectively, and then insert several enameled wires into the cleaning chamber 7 and rinsing chamber 5 through the inlet 8. Turn on the motor 2 to drive the lower rotating rod 9 to rotate. The lower rotating rod 9 drives the upper rotating rod 9 to rotate through the gear 11. The two rotating rods 9 brush the dirt on the surface of the enameled wire through the cleaning brush 10. After brushing, the enameled wire enters the rinsing chamber 5. At the same time, the subsequent cleaning brush 10 brushes the cleaning solution on the surface of the enameled wire. After cleaning, the enameled wire passes through the outlet 4 and exits the cleaning box 1. The cleaning box 1 is set up to clean the dirt on the surface of the enameled wire, so as to avoid the contaminants on the surface of the enameled wire from affecting the adhesion of the subsequent coating, resulting in uneven coating and easy peeling.

[0029] By setting limiting roller 17 at both ends of the cleaning box 1 and limiting roller 29 on the upper side of the partition 6, the limiting disk 18 and limiting disk 20 on the limiting roller 17 and limiting roller 29 can separate the enameled wires that pass through the cleaning box 1, thus preventing several enameled wires from getting tangled.

[0030] When the enameled wire passes through the scraper 13, the water stains on the surface of the enameled wire can be scraped off. After cleaning, the enameled wire enters the fixed frame 3. The hot air blower 14 is turned on and blows air into the longitudinal pipe 22 through the horizontal pipe 21. Several air outlets 12 at the lower end of the longitudinal pipe 22 blow out hot air. The support roller 16 supports and guides the enameled wire. The hot air blown out of the air outlets 12 can dry the water stains on the surface of the enameled wire. The fixed frame 3 and other measures can dry the cleaned enameled wire and prevent residual water stains on the surface of the enameled wire from affecting subsequent processing or storage.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for enameled wire processing, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) has an inlet (8) on one upper side and an outlet (4) at the other end corresponding to the inlet (8). A partition (6) is fixed in the middle of the lower end of the cleaning tank (1). A cleaning chamber (7) is provided on one side of the partition (6) and a rinsing chamber (5) is provided on the other side of the partition (6). Two rotating rods (9) are rotatably connected in both the cleaning chamber (7) and the rinsing chamber (5). A motor (2) is installed at the front end of the cleaning tank (1) corresponding to the rotating rod (9). A cleaning brush (10) is installed on the rotating rod (9). Gears (11) are fixed at the rear ends of both rotating rods (9). Drain pipes (15) are provided at the lower sides of both ends of the cleaning tank (1).

2. The cleaning device for enameled wire processing according to claim 1, characterized in that: The cleaning box (1) is rotatably connected to the positions corresponding to the inlet (8) and outlet (4) at both ends. A number of limiting discs (18) are fixed on the limiting roller (17). The upper side of the partition (6) is rotatably connected to the limiting roller (19). A number of limiting discs (20) are fixed on the limiting roller (19).

3. The cleaning device for enameled wire processing according to claim 2, characterized in that: A fixed frame (3) is fixed at one end of the cleaning box (1) corresponding to the outlet (4). A hot air blower (14) is installed at the upper end of the fixed frame (3). The outlet of the hot air blower (14) is connected to a horizontal pipe (21) through a pipe. A vertical pipe (22) is fixed on both sides of the lower end of the horizontal pipe (21). Several air outlets (12) are provided at the lower end of the vertical pipe (22). Several support rollers (16) are rotatably connected inside the fixed frame (3). Several scraper covers (13) are fixed at one end of the cleaning box (1) corresponding to the outlet (4).

4. The cleaning device for enameled wire processing according to claim 2, characterized in that: The limiting roller 1 (17) and the cleaning box (1) and the limiting roller 2 (19) and the partition (6) are rotatably connected by a pivot pin, and the lower end of the limiting plate 2 (20) is higher than the upper end of the partition (6).

5. A cleaning device for enameled wire processing according to claim 1, characterized in that: The gear (11) and the rotating rod (9) are fixed together by welding, as are the partition (6) and the cleaning box (1). One end of the drain pipe (15) is threaded with a pipe cap.

6. A cleaning device for enameled wire processing according to claim 3, characterized in that: The fixed frame (3) has open ends, and a bearing rotating seat is provided between the support roller (16) and the fixed frame (3). The longitudinal tube (22) and the transverse tube (21) are welded as a whole.

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