A device for cleaning copper scraps in holes on both sides of the edge of material by ratchet

CN224854647UActive Publication Date: 2026-10-16FARSONICS ELECTRONICS TECH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202522336638.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-16
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0003]常规的清理物料两侧孔洞中的铜屑的装置往往结构较为简单,清理效果有限,特别是在面对一些孔洞较小、铜屑附着较紧密的物料时,常规的清理装置难以达到理想的清理效果,不仅影响物料的加工质量,还可能对后续的加工工序造成不利影响

Benefits of technology

1、本实用新型,通过在棘轮构件的一侧垂直架设有辅助清洁架,其中利用稳定架一侧的清洁排刷能够紧密贴合棘轮构件边缘,在棘轮主体转动过程中,清洁排刷可有效清除棘轮主体表面着的铜屑,且防静电刷毛材质的清洁排刷能避免在清理过程中产生静电,防止铜屑因静电再次吸附,从而提高了棘轮构件自身对工件清理效果,另外辅助清洁架配合装置座的稳定支撑结构,其中利用稳定桩和衔接架的螺纹连接,配合固定螺母的结构旋拧,从而确保了整个清理装置以及辅助清洁架自身在作业过程中的稳定性,避免了因震动或位移导致的清理不彻底问题,进一步提升了清理效率和质量,同时,装置座的设计考虑到了安装的便捷性和牢固性,固定座上的孔洞结构便于通过螺栓将装置固定在工作台上,而加强筋结构的设置则增强了固定座与固定桩之间的连接强度,焊接连接的固定桩和衔接架更是保证了整体结构的稳固性。

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Abstract

The utility model discloses a device is cleaned copper scrap in the hole of both sides of material edge through ratchet, including device seat and auxiliary cleaning frame, the top vertical installation of device seat has the support column, and the upper end of support column is connected and is installed ratchet member, and the upper and lower both ends of ratchet member all are provided with the limiting nut, the auxiliary cleaning frame is vertically erected in the one side of ratchet member. This device is cleaned copper scrap in the hole of both sides of material edge through ratchet, and the auxiliary cleaning frame is vertically erected in the one side of ratchet member, can effectively remove the copper scrap of ratchet main body surface, thereby has improved ratchet member's own workpiece cleaning effect, through the combination setting of support column and limiting nut, make limiting nut can be on the flexible adjustment of upper and lower positions of vertical column main body, thereby can according to actual cleaning demand, accurately control the movable range of ratchet member in vertical direction, to this guarantee the structural flexibility of device.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet. Background Technology

[0002] Metal processing refers to the technology of physically or chemically treating metal materials to change their shape, size, properties or surface characteristics. It is widely used in industrial manufacturing, machinery, construction, electronics and other fields.

[0003] Conventional devices for cleaning copper shavings from holes on both sides of materials are often simple in structure and have limited cleaning effect. Especially when dealing with materials with small holes and tightly adhered copper shavings, conventional cleaning devices are difficult to achieve the desired cleaning effect, which not only affects the processing quality of the material, but may also have an adverse impact on subsequent processing steps. Utility Model Content

[0004] The purpose of this invention is to provide a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet, comprising a device base and an auxiliary cleaning frame. A support column is vertically mounted on the top of the device base, and a ratchet component is connected to the upper end of the support column. Limiting nuts are provided at both the upper and lower ends of the ratchet component. The auxiliary cleaning frame is vertically mounted on one side of the ratchet component. The auxiliary cleaning frame includes a stabilizing frame, a cleaning brush, a stabilizing post, and a fixing nut. A cleaning brush is vertically mounted on the surface of the stabilizing frame near the ratchet component, and a stabilizing post is vertically connected to the bottom of one side of the stabilizing frame. A fixing nut is threadedly connected to the lower end of the stabilizing post.

[0006] Furthermore, the device base includes a fixed base, a fixed pile, and a connecting frame. The fixed pile is vertically arranged on the top of the fixed base, and the connecting frame is horizontally connected to one side of the fixed pile.

[0007] Furthermore, the fixed base has holes for bolt installation at each of the four opposite corners, and three sets of reinforcing ribs are arranged around the connection between the fixed base and the fixed pile. Moreover, the fixed pile and the connecting frame are welded together.

[0008] Furthermore, the support column includes a column body, an adjusting thread, and a docking screw. The adjusting thread is provided on the surface of the column body, and the docking screw is vertically connected to the bottom of the column body.

[0009] Furthermore, the limiting nut is threadedly connected to the column body through the adjusting thread, and the column body and the docking screw are integrally structured, with the docking screw vertically threaded and installed inside the fixed pile.

[0010] Furthermore, the ratchet component includes a support sleeve, a ratchet body, and a mounting base. The ratchet body is sleeved on both the upper and lower ends of the support sleeve, and the mounting base is provided at the end of the ratchet body away from the support sleeve.

[0011] Furthermore, the support sleeve and the ratchet body are connected to each other through a bearing structure, and the support sleeve and the mounting base are fixedly connected. The mounting base is threadedly connected to the column body through an adjusting thread. The side surface of the ratchet body is provided with a raised structure that matches the edge holes of the material for structural cleaning.

[0012] Furthermore, the cleaning brush is made of anti-static bristles, and the stabilizing frame and the stabilizing pile are integrated into one structure, with the stabilizing pile vertically threaded onto the end of the connecting frame away from the fixed pile.

[0013] This utility model provides a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet, which has the following beneficial effects: 1. This utility model features an auxiliary cleaning frame vertically mounted on one side of the ratchet component. A cleaning brush on one side of the frame closely adheres to the edge of the ratchet component. During ratchet rotation, the brush effectively removes copper shavings from the ratchet surface. The anti-static bristles prevent static electricity buildup during cleaning, thus preventing copper shavings from re-adheding and improving the ratchet's cleaning efficiency. Furthermore, the auxiliary cleaning frame, combined with a stable support structure on the device base, utilizes a threaded connection between the stabilizing stake and the connecting frame, along with a tightening mechanism for the fixing nut. This ensures the stability of the entire cleaning device and the auxiliary cleaning frame during operation, preventing incomplete cleaning due to vibration or displacement, and further improving cleaning efficiency and quality. The device base design prioritizes ease and stability during installation. Holes on the base facilitate bolting the device to the workbench, while reinforcing ribs enhance the connection between the base and the stake. The welded connection between the stake and the connecting frame further ensures the overall structural stability.

[0014] 2. This utility model, through the combination of a support column and a limiting nut, features an adjusting thread on the support column's main body that connects with the limiting nut. This design allows the limiting nut to be flexibly adjusted vertically on the column body, enabling precise control of the ratchet component's vertical movement range according to actual cleaning needs. This effectively prevents excessive displacement or deviation from the predetermined cleaning trajectory during ratchet operation, ensuring the accuracy and stability of the cleaning action. Furthermore, the integrated structure of the column body and the connecting screw, along with the vertical threaded connection between the connecting screw and the fixing pile, further strengthens the connection between the support column and the device base. The robust design ensures that the entire device maintains its structural integrity and stability even under significant cleaning forces, providing a strong guarantee for efficient and stable cleaning operations. Furthermore, the modular structure of the device base, support columns, ratchet components, limit nuts, and auxiliary cleaning frames facilitates high convenience in production, assembly, and subsequent maintenance. When a component is damaged or requires an upgrade, it can be quickly disassembled and replaced without large-scale disassembly of the entire device, significantly reducing maintenance and time costs. Simultaneously, the modular design allows for flexible combination and adjustment of the device's components, improving its versatility and adaptability to achieve optimal cleaning results. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main body of the device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet. Figure 2 This is a schematic diagram of the device base structure of a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet. Figure 3 This is a three-dimensional structural diagram of the support column of a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet. Figure 4 This is a three-dimensional structural diagram of the ratchet component of a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet, according to this utility model. Figure 5 This is a three-dimensional structural diagram of an auxiliary cleaning frame for a device that uses a ratchet to clean copper shavings from holes on both sides of the edge of a material, according to this utility model.

[0016] In the diagram: 1. Device base; 101. Fixing base; 102. Fixing stake; 103. Connecting frame; 2. Support column; 201. Column body; 202. Adjusting thread; 203. Connecting screw; 3. Ratchet assembly; 301. Support sleeve; 302. Ratchet body; 303. Assembly base; 4. Limit nut; 5. Auxiliary cleaning frame; 501. Stabilizing frame; 502. Cleaning brush; 503. Stabilizing stake; 504. Fixing nut. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] like Figures 1 to 5 As shown, a device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet includes a device base 1 and an auxiliary cleaning frame 5. A support column 2 is vertically mounted on the top of the device base 1, and a ratchet component 3 is connected to the upper end of the support column 2. Limit nuts 4 are provided at both the upper and lower ends of the ratchet component 3. The auxiliary cleaning frame 5 is vertically mounted on one side of the ratchet component 3. The auxiliary cleaning frame 5 includes a stabilizing frame 501, a cleaning brush 502, a stabilizing post 503, and a fixing nut 504. The cleaning brush 502 is vertically mounted on the surface of the stabilizing frame 501 near the ratchet component 3, and the stabilizing post 503 is vertically connected to the bottom of one side of the stabilizing frame 501. The lower end of the stabilizing post 503 is threaded with a fixing nut 504. The cleaning brush 502 is made of anti-static bristles. The stabilizing frame 501 and the stabilizing post 504... The components 03 are integrated into one structure, and the stabilizing pile 503 is vertically threaded onto the end of the connecting frame 103 away from the fixed pile 102. The device base 1 includes a fixed base 101, a fixed pile 102 and a connecting frame 103. The fixed pile 102 is vertically installed on the top of the fixed base 101, and the connecting frame 103 is horizontally connected to one side of the fixed pile 102. Holes for bolt installation are provided at the four opposite corners of the fixed base 101, and three sets of reinforcing ribs are arranged around the connection between the fixed base 101 and the fixed pile 102. The fixed pile 102 and the connecting frame 103 are welded together. The cleaning brush 502 on one side of the stabilizing frame 501 can closely fit the edge of the ratchet component 3. During the rotation of the ratchet body 302, the cleaning brush 502 can effectively remove copper shavings from the surface of the ratchet body 302.

[0019] like Figures 1 to 5As shown, the support column 2 includes a column body 201, an adjusting thread 202, and a connecting screw 203. The adjusting thread 202 is provided on the surface of the column body 201, and the connecting screw 203 is vertically connected to the bottom of the column body 201. The limiting nut 4 is threadedly connected to the column body 201 through the adjusting thread 202, and the column body 201 and the connecting screw 203 are integrally formed. The connecting screw 203 is vertically threaded and installed inside the fixed pile 102. The ratchet component 3 includes a support sleeve 301, a ratchet body 302, and an assembly seat 303. The ratchet body 302 is sleeved on both the upper and lower ends of the support sleeve 301, and the ratchet body 302... 02 An assembly seat 303 is provided at the end away from the support sleeve 301. The support sleeve 301 and the ratchet body 302 are connected to each other through a bearing structure, and the support sleeve 301 and the assembly seat 303 are fixedly connected. The assembly seat 303 is threadedly connected to the column body 201 through the adjusting thread 202. The side surface of the ratchet body 302 is provided with a protruding structure that matches the edge holes of the material for structural cleaning. The adjusting thread 202 on the column body 201 of the support column 2 forms a threaded connection with the limit nut 4. This design allows the limit nut 4 to be flexibly adjusted up and down on the column body 201.

[0020] In summary, as Figures 1 to 5 As shown, this device for cleaning copper shavings from the holes on both sides of the material edge using a ratchet is first used to securely install the device base 1 on the workbench using bolts through the holes at the four opposite corners of the fixed base 101. This ensures that the device remains stable during operation and will not shift due to vibration or external force. Then, according to the actual cleaning requirements, the position of the limit nut 4 in the vertical direction is precisely controlled by adjusting the adjusting thread 202 of the column body 201 on the support column 2, thereby limiting the range of motion of the ratchet component 3 and ensuring that the cleaning action can be carried out accurately and stably. After the device is installed and debugged, the ratchet component 3 starts to operate during the material cleaning process. The protruding structure arranged around the side surface of the ratchet body 302 will closely fit the holes on the edge of the material. As the ratchet body 302 rotates, these protruding structures will penetrate into the holes and effectively clean out the copper shavings in the holes. At the same time, the cleaning brush 502 on the auxiliary cleaning frame 5 will closely fit the edge of the ratchet component 3 and continuously remove the copper shavings attached to its surface during the rotation of the ratchet body 302, preventing the copper shavings from being re-adsorbed due to static electricity, thereby ensuring the cleaning effect. When structural disassembly is required, the operator can first loosen the fixing nut 504 at the lower end of the stabilizing pile 503 to separate the stabilizing pile 503 from the connecting frame 103, and then remove the auxiliary cleaning frame 5 from the device as a whole. Next, by adjusting the position of the limiting nut 4 on the column body 201 of the support column 2, it is separated from the mounting seat 303 of the ratchet component 3. Subsequently, the connecting screw 203 at the bottom of the support column 2 is unscrewed from the inside of the fixing pile 102 to separate the support column 2 from the device seat 1. For the ratchet component 3, the entire disassembly process is simple and clear, and the connection relationship between each component is clear, which makes it easy for the operator to quickly complete the disassembly task and provides great convenience for subsequent maintenance, replacement or upgrade work.

[0021] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A device for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet, comprising a device base (1) and an auxiliary cleaning frame (5), characterized in that: The top of the device base (1) is vertically mounted with a support column (2), and the upper end of the support column (2) is connected to a ratchet component (3). Both the upper and lower ends of the ratchet component (3) are provided with limit nuts (4). The auxiliary cleaning frame (5) is vertically mounted on one side of the ratchet component (3). The auxiliary cleaning frame (5) includes a stabilizing frame (501), a cleaning brush (502), a stabilizing post (503), and a fixing nut (504). The stabilizing frame (501) is vertically mounted with a cleaning brush (502) on the side surface near the ratchet component (3). The bottom side of the stabilizing frame (501) is vertically connected with a stabilizing post (503), and the lower end of the stabilizing post (503) is threaded with a fixing nut (504).

2. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 1, characterized in that, The device base (1) includes a fixed base (101), a fixed pile (102) and a connecting frame (103). The fixed pile (102) is vertically arranged on the top of the fixed base (101), and the connecting frame (103) is horizontally connected to one side of the fixed pile (102).

3. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 2, characterized in that, The fixed base (101) has holes for bolt installation at its four opposite corners, and three sets of reinforcing ribs are arranged around the connection between the fixed base (101) and the fixed pile (102). The fixed pile (102) and the connecting frame (103) are welded together.

4. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 2, characterized in that, The support column (2) includes a column body (201), an adjusting thread (202) and a docking screw (203). The surface of the column body (201) is provided with the adjusting thread (202), and the bottom of the column body (201) is vertically connected to the docking screw (203).

5. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 4, characterized in that, The limiting nut (4) is threadedly connected to the column body (201) through the adjusting thread (202), and the column body (201) and the docking screw (203) are integrated into one structure. The docking screw (203) is vertically threaded and installed inside the fixed pile (102).

6. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 4, characterized in that, The ratchet component (3) includes a support sleeve (301), a ratchet body (302), and a mounting base (303). The ratchet body (302) is sleeved on both the upper and lower ends of the support sleeve (301), and the mounting base (303) is provided at the end of the ratchet body (302) away from the support sleeve (301).

7. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 6, characterized in that, The support sleeve (301) and the ratchet body (302) are connected to each other through a bearing structure, and the support sleeve (301) and the mounting base (303) are fixedly connected. The mounting base (303) is threadedly connected to the column body (201) through an adjusting thread (202). The side surface of the ratchet body (302) is provided with a raised structure that matches the edge holes of the material for structural cleaning.

8. The apparatus for cleaning copper shavings from holes on both sides of the edge of a material using a ratchet as described in claim 2, characterized in that, The cleaning brush (502) is made of anti-static bristles. The stabilizer (501) and stabilizer (503) are integrated into one structure, and the stabilizer (503) is vertically threaded onto the end of the connecting frame (103) away from the fixed pile (102).