Numerical control high pressure cleaning machine clamp
Patent Information
- Application Number
- CN202522077148.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0006]本实用新型的目的是解决现有高压清洗机夹具需要人工完成装卸与压紧操作而导致的工作节拍长,无法实现数控高压清洗全自动化的技术问题,而提供一种数控高压清洗机夹具
[0028] (1) This utility model sets multiple first pressing cylinders on the sub-plate and multiple second pressing cylinders on the mother plate. Two air inlets are set on the sub-plate and connected to the upper and lower ends of each first pressing cylinder respectively. Two mother plate air inlets are set on the mother plate and connected to the upper and lower ends of each second pressing cylinder respectively. The positions of the air inlets controlling the pressing of the first pressing cylinder and the mother plate air inlets controlling the pressing of the second pressing cylinder are set accordingly. The positions of the air inlets controlling the releasing of the first pressing cylinder and the mother plate air inlets controlling the releasing of the second pressing cylinder are set accordingly. The pressing and releasing operations of the sub-plate and mother plate are synchronized by controlling the corresponding air inlets through the electromagnetic valve. This frees up manpower, eliminating the need for manual loading and unloading, saving working time, and realizing the full automation of CNC high-pressure cleaning.
Smart Images

Figure CN224854655U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a cleaning machine fixture, specifically a CNC high-pressure cleaning machine fixture. Background Technology
[0002] CNC high-pressure cleaners are mainly divided into two application forms: single-machine structure and combined structure. In the single-machine structure, after the CNC high-pressure cleaner finishes cleaning the workpiece, it is necessary to manually blow-dry it or unload the workpiece and move it to a vacuum drying equipment or other drying equipment for drying. If required, additional cold air cooling operation is also required. This structure is suitable for production lines with a small variety of workpieces to be cleaned. The combined structure connects the CNC high-pressure cleaner, vacuum dryer, cold air equipment and other equipment in series through roller conveyors to form a fully automated cleaning production line. This structure is suitable for production lines with mixed production of multiple products.
[0003] To prevent workpiece displacement due to high-pressure water jets during cleaning, which could lead to incomplete cleaning, a CNC high-pressure washer fixture is typically used to position and clamp the workpiece before cleaning begins. In existing technology, the CNC high-pressure washer fixture usually includes a sub-plate and a mother plate. The sub-plate independently loads the workpiece and is mounted on the mother plate inside the CNC high-pressure washer. During cleaning, the CNC high-pressure washer controls the mother plate to rotate, thereby rotating the workpiece and ensuring that every surface of the workpiece is cleaned.
[0004] Currently, the subplates of CNC high-pressure cleaning machine fixtures are all manually clamped. This type of fixture requires manual loading, unloading and clamping operations, which prolongs the work cycle. In production lines with a small variety of workpieces to be cleaned, the impact is small. However, in multi-variety mixed production scenarios, this type of fixture cannot achieve full automation of CNC high-pressure cleaning, which restricts the improvement of production efficiency.
[0005] Chinese patent CN220836895U discloses a tooling fixture for a high-pressure cleaner, including a drive mechanism, a main board, and several auxiliary plates. The auxiliary plates support and position the workpiece to be cleaned. The main board is equipped with detection components and mounting slots corresponding to the auxiliary plates. The drive mechanism drives the auxiliary plates to rotate 90 degrees relative to the main board, rotatably mounting the auxiliary plates onto the main board. This allows the high-pressure cleaner to clean all sides of the workpiece in one operation. This solution only optimizes the cleaning stage and improves the cleaning efficiency of the workpiece, but it still does not solve the problem of long cycle times caused by the need for manual loading, unloading, and clamping operations during the cleaning process, making it impossible to achieve full automation of CNC high-pressure cleaning. Utility Model Content
[0006] The purpose of this invention is to solve the technical problem that existing high-pressure cleaner fixtures require manual loading, unloading and clamping operations, resulting in long working cycles and making it impossible to achieve full automation of CNC high-pressure cleaning, and to provide a CNC high-pressure cleaner fixture.
[0007] To achieve the above objectives, the technical solution provided by this utility model is as follows:
[0008] A CNC high-pressure cleaning machine fixture includes a sub-plate and a mother plate for mounting the sub-plate; characterized in that:
[0009] The sub-plate has a workpiece limiting hole at its center. A support assembly, a limiting assembly, and multiple first clamping cylinders are arranged on the upper surface of the sub-plate along the outer periphery of the workpiece limiting hole. Each first clamping cylinder has a pressure tongue connected to the top of its piston rod, and each pressure tongue faces the workpiece limiting hole. The sub-plate has two air inlet channels, each with an air inlet and an air outlet. The two air inlet channels are respectively connected to the upper and lower ends of each first clamping cylinder.
[0010] The mother plate has a through hole at its center, the outline of which is larger than the outline of the workpiece limiting hole. A positioning component for positioning the daughter plate is provided on the upper surface of the mother plate, and multiple second clamping cylinders are arranged along the outer periphery of the through hole. These second clamping cylinders are used to press the daughter plate onto the positioning component. The mother plate has two inflation ports and two mother plate air inlets, each corresponding to an air inlet inlet of a separate air inlet channel. The two mother plate air inlets are connected to the upper and lower ends of each second clamping cylinder, respectively. The mother plate air inlets connecting the upper and lower ends of each second clamping cylinder correspond to the air outlets connecting the lower and upper ends of each first clamping cylinder, respectively. Each inflation port contains a retractable inflation tube, the outer diameter of which is adapted to the diameter of the air inlet channel. Each inflation port is connected to two inflation pipes equipped with solenoid valves, both of which are connected to an external air compressor. The retractable inflation tubes and solenoid valves are electrically connected to an external controller.
[0011] Furthermore, the support assembly includes multiple support columns, which are disposed on the sub-plate and located below the pressure tongues of multiple first pressing cylinders, respectively.
[0012] The limiting component includes multiple positioning pins and multiple anti-fooling posts;
[0013] Multiple locating pins are provided on the sub-plate and are located on opposite sides of the workpiece limiting hole, respectively;
[0014] Multiple anti-fouling posts are set on the sub-plate and are evenly distributed around the outer periphery of the workpiece limiting hole.
[0015] Furthermore, the sub-plate has multiple water filter holes around the workpiece limiting hole.
[0016] Furthermore, two air channels are provided in the spacer area between multiple filter holes within the sub-plate;
[0017] One end of each of the two air passages is connected to one of the two air intake passages, and the other end is connected to the upper and lower ends of each of the first compression cylinders.
[0018] Furthermore, the positioning component includes two integrated support frames symmetrically arranged in an inverted L-shape on both sides of the mother plate;
[0019] The two integrated support frames include upright plates and pressure plates disposed on top of the upright plates. The distance between the two upright plates is adapted to the length of the sub-plate, and the lengths of the upright plates and pressure plates are adapted to the width of the sub-plate. The pressure plates face the inside of the mother plate.
[0020] On the inner side of the upright plate of each integrated support frame, below the pressure plate, there is a roller conveyor parallel to the mother plate. The length of the roller conveyor is adapted to the width of the mother plate, and the distance between the upper surface of the roller conveyor and the lower surface of the pressure plate is greater than the thickness of the sub-plate.
[0021] Furthermore, two bases are provided on the inner side wall of the upright plate, with the two bases located between the two rollers of the roller conveyor, and the two air inlets are respectively located on the top of the two bases; two mother plate air inlets are located on the lower surface of the pressure plate; the air inlets of the two air inlet channels are located on the lower side surface of the sub-plate, and the air outlets are located on the upper side surface of the sub-plate.
[0022] Furthermore, the two air inlets are located on the inner side wall of the upright plate; the two mother plate air inlets are located on the lower surface of the pressure plate; the air inlets of the two air inlet channels are located on the outer side wall of the sub-plate, and the air outlets are located on the upper side surface of the sub-plate.
[0023] Furthermore, on the upright plates of the two integrated support frames, a baffle is respectively provided at one end of the roller conveyor. The two baffles are arranged correspondingly, and the baffles are located between the pressure plate and the roller conveyor, and the baffles are perpendicular to the upright plates and the pressure plate.
[0024] Furthermore, a plurality of baffles are provided on one side edge of the mother plate located between the two integrated support frames. The baffles extend upward, with their tops higher than the upper surface of the roller conveyor, and the baffles are perpendicular to the vertical plate and the pressure plate.
[0025] Furthermore, there are four second clamping cylinders, which are respectively mounted on the mother plate on two sides between the two integrated support frames. Two second clamping cylinders are mounted on each side, and the two second clamping cylinders are respectively close to the two integrated support frames.
[0026] The piston rod of the second clamping cylinder is connected to a clamping plate at the top.
[0027] Compared with the prior art, this utility model has the following advantages:
[0028] (1) This utility model sets multiple first pressing cylinders on the sub-plate and multiple second pressing cylinders on the mother plate. Two air inlets are set on the sub-plate and connected to the upper and lower ends of each first pressing cylinder respectively. Two mother plate air inlets are set on the mother plate and connected to the upper and lower ends of each second pressing cylinder respectively. The positions of the air inlets controlling the pressing of the first pressing cylinder and the mother plate air inlets controlling the pressing of the second pressing cylinder are set accordingly. The positions of the air inlets controlling the releasing of the first pressing cylinder and the mother plate air inlets controlling the releasing of the second pressing cylinder are set accordingly. The pressing and releasing operations of the sub-plate and mother plate are synchronized by controlling the corresponding air inlets through the electromagnetic valve. This frees up manpower, eliminating the need for manual loading and unloading, saving working time, and realizing the full automation of CNC high-pressure cleaning.
[0029] (2) By opening multiple water filter holes around the workpiece limiting hole on the sub-plate, the cleaning water can be effectively filtered out when the workpiece to be cleaned is flipped and cleaned, so as to realize the rinsing of the workpiece to be cleaned, effectively wash away the dirt on the surface of the workpiece to be cleaned, improve the cleaning effect, and the design of multiple water filter holes reduces the weight of the sub-plate, making it easier to flip the mother plate to complete various actions after the sub-plate is connected to the mother plate, so as to effectively carry out automated cleaning work. Attached Figure Description
[0030] Figure 1 This is a three-dimensional structural diagram of the subplate in an embodiment of a CNC high-pressure cleaner fixture according to this utility model;
[0031] Figure 2 This is a top view of the sub-plate in an embodiment of this utility model;
[0032] Figure 3 This is an assembly effect diagram of the sub-plate and the workpiece to be cleaned in an embodiment of this utility model;
[0033] Figure 4 This is a three-dimensional structural diagram of the mother plate in an embodiment of this utility model;
[0034] Figure 5 This is a top view of the sub-plate in an embodiment of the present invention (the support assembly, limiting assembly, and first clamping cylinder are omitted).
[0035] In the diagram: 1-subplate, 2-workpiece limiting hole, 3-first clamping cylinder, 4-air inlet channel, 5-mother plate, 6-through hole, 7-second clamping cylinder, 8-integrated support frame, 9-anti-foolproof column, 10-positioning pin, 11-support column, 12-roller conveyor, 13-baffle. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] This embodiment provides a CNC high-pressure cleaner fixture, including a mother plate 5 and a daughter plate 1; as shown... Figure 5 As shown, a workpiece limiting hole 2 is provided in the center of the sub-plate 1. Multiple mounting holes for installing the first clamping cylinder 3, support components, and limiting components are provided along the outer periphery of the workpiece limiting hole 2 on the upper surface of the sub-plate 1. The number and position of the mounting holes can accommodate different types and shapes of workpieces to be cleaned. The installation position and number of the first clamping cylinder 3 can be selected according to the type of workpiece to be cleaned. In addition, depending on the amount of parts to be processed, when the quantity is small, a manual clamping device such as a clamping pliers base and clamping pliers can be installed in the mounting holes for manual clamping. During mass production, the first clamping cylinder 3 is replaced for automatic clamping. Two air inlet channels 4 are provided on the sub-plate 1. The two air inlet channels 4 are respectively connected to the space on both sides of the piston disc in each first clamping cylinder 3.
[0038] The mother plate 5 has a through hole 6 in the center, and the outline of the through hole 6 is completely larger than the outline of the workpiece limiting hole 2. The upper surface of the mother plate 5 is provided with a positioning component for positioning the daughter plate 1, and multiple second clamping cylinders 7 are provided along the outer periphery of the through hole 6. The mother plate 5 is provided with two mother plate air inlets and two air inlets. The two mother plate air inlets correspond to the air outlets of the two air inlets 4, and the two air inlets correspond to the air inlets of the two air inlets 4. Each of the two air inlets is provided with a retractable air tube, and the outer diameter of the retractable air tube is adapted to the aperture of the air inlet 4. The two mother plate air inlets are connected to the spaces on both sides of the piston disc in each of the second clamping cylinders 7.
[0039] Example 1
[0040] This embodiment 1 provides a CNC high-pressure cleaning machine fixture, including a mother plate 5 and a daughter plate 1;
[0041] like Figure 1 and Figure 2 As shown, a workpiece limiting hole 2 is provided in the center of the sub-plate 1. Two positioning pins 10, four support pillars 11, four anti-fooling pillars 9, and four first clamping cylinders 3 are arranged along the outer periphery of the workpiece limiting hole 2 on the upper surface of the sub-plate 1. Each first clamping cylinder 3 has a pressure tongue connected to the top of its piston rod, and each pressure tongue faces the workpiece limiting hole 2. The four support pillars 11 are located on the sub-plate 1 and below the pressure tongues of the four first clamping cylinders 3. The four anti-fooling pillars 9 are located on the sub-plate 1 and evenly distributed around the outer periphery of the workpiece limiting hole 2. The positioning pins 10 are located on the sub-plate 1 and on opposite sides of the workpiece limiting hole 2. Figure 3The positioning pin 10 shown is used to position the workpiece to be cleaned by engaging with the positioning hole on the workpiece. The support column 11 is used to support the workpiece and reduce the obstruction of the bottom of the workpiece to be cleaned, making it easier to clean the bottom of the workpiece. The positioning pin 10 and the support column 11 are made of stainless steel base with copper head to prevent scratching the workpiece to be cleaned. The sub-plate 1 is provided with two air inlet channels 4 and one air detection port. Each air inlet channel 4 is provided with an air inlet and an air outlet. The air inlet and air detection port are located on the lower side surface of the sub-plate 1, and the air outlet is located on the upper side surface of the sub-plate 1. Multiple water filter holes are provided around the workpiece limiting hole 2 on the sub-plate 1. In the interval area between the multiple water filter holes, two air passages and one air detection channel are independently provided. One air inlet channel 4 is connected to the space at the bottom of the piston plate in each first pressing cylinder 3 through one air passage. The other air inlet channel 4 is connected to the space at the top of the piston plate in each first pressing cylinder 3 through another air passage. The air detection port is connected to the bottom of the two symmetrically arranged support columns 11 through the air detection channel.
[0042] like Figure 4As shown, a through hole 6 is provided in the center of the mother plate 5, and the outline boundary of the through hole 6 is larger than the outline boundary of the workpiece limiting hole 2. A positioning assembly for positioning the daughter plate 1 is provided on the upper surface of the mother plate 5. The positioning assembly includes two integrated support frames 8 symmetrically arranged in an inverted L shape on both sides of the mother plate 5. The integrated support frame 8 includes a vertical plate and a pressure plate provided on the top of the vertical plate. The distance between the two vertical plates is adapted to the length of the daughter plate 1, and the length of the vertical plate and the pressure plate is adapted to the width of the daughter plate 1. The pressure plate faces the inside of the mother plate 5. A roller conveyor 1 parallel to the mother plate 5 is provided on the inner side of the vertical plate of each integrated support frame 8, below the pressure plate. 2. The length of the roller conveyor 12 is adapted to the width of the mother plate 5. The distance between the upper surface of the roller conveyor 12 and the lower surface of the pressure plate is greater than the thickness of the daughter plate 1. On the vertical plates of the two integrated support frames 8, baffles 13 are respectively provided at one end of the roller conveyor 12. The two baffles 13 are correspondingly arranged and located between the pressure plate and the roller conveyor 12, perpendicular to the vertical plates and the pressure plate. Two second pressing cylinders 7 are respectively provided on the two sides of the mother plate located between the two integrated support frames 8. The two second pressing cylinders 7 are respectively close to the two integrated support frames 8. The top of the piston rod of the second pressing cylinder 7 is connected to a pressing plate. The top of the pressing cylinder 7 is lower than the roller conveyor 12; on the inner side of the vertical plate of the integrated support frame 8, two mother plate air inlets are provided on the lower surface of the pressure plate. One mother plate air inlet communicates with the space at the top of the piston plate in each second pressing cylinder 7, and the other mother plate air inlet communicates with the space at the bottom of the piston plate in each second pressing cylinder 7. One mother plate air inlet corresponds to the air outlet of one air inlet channel 4, and the other mother plate air inlet corresponds to the air outlet of the other air inlet channel 4; three bases are provided on the inner side of the vertical plate of the integrated support frame 8, and the three bases are respectively located on adjacent two sides of the roller conveyor 12. Between the rollers, each of the three bases has an air inlet on its top. The three air inlets correspond to the air inlets of the two air inlet channels 4 and the air detection port on the sub-plate 1, respectively. Each of the three air inlets is equipped with a retractable air tube, the outer diameter of which is adapted to the aperture of the air inlet channel 4 and the air detection port. The two air inlets corresponding to the air inlets of the two air inlet channels 4 are connected to an external air compressor through two air inlet pipes. Each of the two air inlet pipes is equipped with a solenoid valve. The air inlet corresponding to the air detection port is connected to an external air detection device. The retractable air inlet pipe, the solenoid valve, and the external air detection device are all electrically connected to an external controller.
[0043] This embodiment describes the working principle of an automated production line for CNC high-pressure cleaning machines:
[0044] Before the cleaning process begins, the workpiece to be cleaned is correctly placed on the sub-plate and positioned using positioning pins 10. Sensors at the production line loading point automatically identify the workpiece. An external controller selects the appropriate cleaning program based on the identification results and then transports the sub-plate to the high-pressure washer station via roller conveyor 12. Once in position, a lifting device and transfer mechanism move the sub-plate onto the mother plate inside the high-pressure washer. Roller conveyor 12 and baffles 13 on the mother plate adjust and position the sub-plate. Once the position is correct, the retractable inflation tubes in the two inflation ports extend and insert into the two air inlets. Then, a solenoid valve controls inflation into another air inlet channel 4 and another air inlet on the mother plate. Gas flows from another air passage into the top of the piston plate of each first clamping cylinder 3 and into the bottom of the piston plate of each second clamping cylinder 7. At this time, the pressure tongue of each first clamping cylinder 3 moves downward to clamp the workpiece to be cleaned as the pressure at the top of the piston plate increases. At the same time, the clamping plate of each second clamping cylinder 7 moves upward to clamp the bottom of the pressure plate on both sides of the sub-plate and the integrated support frame 8 as the pressure at the bottom of the piston plate increases, thus completing the fixation of the sub-plate and the mother plate. The clamping state of the first clamping cylinder 3 and the second clamping cylinder 7 is confirmed by an external air detection device connected to the air detection port on the sub-plate 1 and a signal is given. After the confirmation signal is correct, the cylinder door of the high-pressure cleaner is automatically closed and high-pressure cleaning begins.
[0045] The high-pressure cleaning pressure is adjustable from 5-50 MPa. It automatically selects the appropriate spray gun according to the different structures and hole characteristics of the workpiece to be cleaned, so as to more effectively perform high-pressure cleaning on the workpiece to achieve the cleaning requirements. At the same time, the low-pressure high-flow spray continuously and thoroughly rinses the workpiece. The cleaning pressure is 0.8 MPa. It can also be turned on or off through the program of the external controller. After cleaning, the spray gun returns to the original position. The cleaned workpiece is quickly flipped over, and the fixed air pipe cuts the water off the cleaned workpiece.
[0046] After the water cutting is completed, the mother plate returns to its original position. The external controller's program controls the solenoid valve to pressurize an air intake channel 4 and a mother plate air inlet. This causes the gas to flow from one air channel into the bottom of the piston plate of each first clamping cylinder 3 and into the top of the piston plate of each second clamping cylinder 7. At this time, the pressure tongue of each first clamping cylinder 3 moves upward as the pressure at the bottom of the piston plate increases, releasing the workpiece to be cleaned. Simultaneously, the clamping plate of each second clamping cylinder 7 moves downward as the pressure at the top of the piston plate increases, separating the daughter plate from the bottom of the pressure plates on both sides of the integrated support frame 8, thus completing the process. The sub-board and motherboard are separated, and then the sub-board is sent out of the high-pressure washer by the transfer mechanism and lowered by the lifting device on roller conveyor 12. The sub-board is placed on roller conveyor 12 and transported to the hot air blowing chamber. After the external controller detects that it is in position, roller conveyor 12 stops running, the cylinder door of the hot air blowing chamber closes and the hot air blowing begins. The temperature and time of the hot air blowing can be adjusted and set. After the time is up, the cylinder door automatically opens, and the sub-board is then transported through roller conveyor 12 to the large-screen vacuum drying chamber for drying. After drying, the sub-board is transported to the unloading position and the system stops after the detection is in position.
[0047] Example 2
[0048] This embodiment 2 provides a CNC high-pressure cleaning machine fixture, including a mother plate 5 and a daughter plate 1;
[0049] The sub-plate 1 has a workpiece limiting hole 2 at its center. Two positioning pins 10, four support pillars 11, five anti-fooling pillars 9, and five first clamping cylinders 3 are arranged along the outer periphery of the workpiece limiting hole 2 on the upper surface of the sub-plate 1. Each first clamping cylinder 3 has a pressure tongue connected to the top of its piston rod, and each pressure tongue faces the workpiece limiting hole 2. The four support pillars 11 are located on the sub-plate 1 and below the pressure tongues of the four first clamping cylinders 3. The four anti-fooling pillars 9 are located on the sub-plate 1 and evenly distributed around the outer periphery of the workpiece limiting hole 2. The positioning pins 10 are located on the sub-plate 1 and on opposite sides of the workpiece limiting hole 2. The positioning pins 10 are used to position the workpiece by engaging with the positioning holes on the workpiece to be cleaned. The positioning pins 10 and support pillars 11 are made of POM material. The design is designed to prevent scratching the workpiece to be cleaned. The sub-plate 1 is provided with two air inlet channels 4 and one air inspection port. Each air inlet channel 4 is provided with an air inlet and an air outlet. The air inlet and air inspection port are located on the lower side surface of the sub-plate 1, and the air outlet is located on the upper side surface of the sub-plate 1. Multiple water filter holes are provided around the workpiece limiting hole 2 on the sub-plate 1. In the interval area between the multiple water filter holes, two air passages and one air inspection channel are independently provided. One air inlet channel 4 is connected to the space at the bottom of the piston plate in each first pressing cylinder 3 through one air passage. The other air inlet channel 4 is connected to the space at the top of the piston plate in each first pressing cylinder 3 through another air passage. The air inspection port is connected to the bottom of any three support columns 11 through the air inspection channel.
[0050] A through hole 6 is provided in the center of the mother plate 5, and the outline boundary of the through hole 6 is larger than the outline boundary of the workpiece limiting hole 2. A positioning component for positioning the daughter plate 1 is provided on the upper surface of the mother plate 5. The positioning component includes two integrated support frames 8 symmetrically arranged in an inverted L shape on both sides of the mother plate 5. The integrated support frame 8 includes a vertical plate and a pressure plate provided on the top of the vertical plate. The distance between the two vertical plates is adapted to the length of the daughter plate 1, and the widths of the vertical plate and the pressure plate are adapted to each other. The pressure plate faces the inside of the mother plate 5. A roller conveyor 12 parallel to the mother plate 5 is provided on the inner side of the vertical plate of each integrated support frame 8, below the pressure plate. The length of the roller conveyor 12 is adapted to the width of the mother plate 5. The distance between the upper surface of the roller conveyor 12 and the lower surface of the pressure plate is greater than the thickness of the daughter plate 1. Multiple baffles 13 are provided on one side edge of the mother plate 5, located between the two integrated support frames 8. The top of the baffles 13 is higher than the upper surface of the roller conveyor 12, and the baffles 13 are perpendicular to the vertical plate and the pressure plate. Two second pressing cylinders 7 are respectively provided on the two sides of the mother plate located between the two integrated support frames 8, and the two second pressing cylinders 7 are respectively close to the two integrated support frames 8. The top of the piston rod of the second pressing cylinder 7 is connected to a pressing plate, and the second pressing cylinder... The top of cylinder 7 is lower than roller conveyor 12; two mother plate air inlets are provided on the lower surface of the pressure plate, one mother plate air inlet communicates with the space at the top of the piston disc in each second pressing cylinder 7, and the other mother plate air inlet communicates with the space at the bottom of the piston disc in each second pressing cylinder 7. One mother plate air inlet corresponds to the air outlet of one air inlet channel 4, and the other mother plate air inlet corresponds to the air outlet of the other air inlet channel 4; three bases are provided on the inner side of the vertical plate of the integrated support frame 8, and the three bases are respectively located between two adjacent rollers of roller conveyor 12. Each base has an inflation port on its top. The three inflation ports correspond to the air inlets of the two air inlet channels 4 and the air detection port on the sub-plate 1, respectively. Each of the three inflation ports has a retractable inflation tube, the outer diameter of which is adapted to the aperture of the air inlet channel 4 and the air detection port. The two inflation ports corresponding to the air inlets of the two air inlet channels 4 are connected to the external air compressor through two inflation pipes. Each of the two inflation pipes is equipped with a solenoid valve. The inflation port corresponding to the air detection port is connected to the external air detection device. The retractable inflation tube, the solenoid valve, and the external air detection device are all electrically connected to the external controller.
[0051] Example 3
[0052] This embodiment 2 provides a CNC high-pressure cleaning machine fixture, including a mother plate 5 and a daughter plate 1;
[0053] The sub-plate 1 has a workpiece limiting hole 2 at its center. Two positioning pins 10, three support columns 11, four anti-fooling columns 9, and three first clamping cylinders 3 are arranged along the outer periphery of the workpiece limiting hole 2 on the upper surface of the sub-plate 1. Each first clamping cylinder 3 has a pressure tongue connected to the top of its piston rod, and each pressure tongue faces the workpiece limiting hole 2. The three support columns 11 are located on the sub-plate 1 and below the pressure tongues of the five first clamping cylinders 3. The four anti-fooling columns 9 are located on the sub-plate 1 and evenly distributed around the outer periphery of the workpiece limiting hole 2. The positioning pins 10 are located on the sub-plate 1 and on opposite sides of the workpiece limiting hole 2. The positioning pins 10 are used to position the workpiece by engaging with the positioning holes on the workpiece to be cleaned. The positioning pins 10 and support columns 11 are made of POM material. To prevent scratching the workpiece to be cleaned, the sub-plate 1 is provided with two air inlet channels 4 and one air inspection port. Each air inlet channel 4 is provided with an air inlet and an air outlet. The air inlet and air inspection port are located on the lower side surface of the sub-plate 1, and the air outlet is located on the upper side surface of the sub-plate 1. Multiple water filter holes are provided around the workpiece limiting hole 2 on the sub-plate 1. In the interval area between the multiple water filter holes, two air passages and one air inspection channel are independently provided. One air inlet channel 4 is connected to the space at the bottom of the piston plate in each first pressing cylinder 3 through one air passage. The other air inlet channel 4 is connected to the space at the top of the piston plate in each first pressing cylinder 3 through another air passage. The air inspection port is connected to the bottom of two symmetrically arranged support columns 11 through the air inspection channel.
[0054] A through hole 6 is provided in the center of the mother plate 5, and the outline boundary of the through hole 6 is larger than the outline boundary of the workpiece limiting hole 2. A positioning component for positioning the daughter plate 1 is provided on the upper surface of the mother plate 5. The positioning component includes two integrated support frames 8 symmetrically arranged in an inverted L shape on both sides of the mother plate 5. The integrated support frame 8 includes a vertical plate and a pressure plate provided on the top of the vertical plate. The distance between the two vertical plates is adapted to the length of the daughter plate 1, and the widths of the vertical plates and the pressure plate are adapted to each other. The pressure plate faces the inside of the mother plate 5. On the inner side of the vertical plate of each integrated support frame 8, below the pressure plate, there is a parallel to the mother plate 5. The roller conveyor 12 of plate 5 has a length adapted to the width of the mother plate 5. The distance between the upper surface of the roller conveyor 12 and the lower surface of the pressure plate is greater than the thickness of the daughter plate 1. Multiple baffles 13 are provided on one side edge of the mother plate 5 between the two integrated support frames 8. The top of the baffles 13 is higher than the upper surface of the roller conveyor 12, and the baffles 13 are perpendicular to the vertical plate and the pressure plate. Two second pressing cylinders 7 are respectively provided on two sides of the mother plate between the two integrated support frames 8, and the two second pressing cylinders 7 are respectively close to the two integrated support frames 8. The pistons of the second pressing cylinders 7... A pressure plate is connected to the top of the rod, and the top of the cylinder of the second pressure cylinder 7 is lower than the roller conveyor 12; two mother plate air inlets are provided on the lower surface of the pressure plate, one mother plate air inlet communicates with the space at the top of the piston plate in each second pressure cylinder 7, and the other mother plate air inlet communicates with the space at the bottom of the piston plate in each second pressure cylinder 7. One mother plate air inlet corresponds to the air outlet of one air inlet channel 4, and the other mother plate air inlet corresponds to the air outlet of the other air inlet channel 4; three charging holes are provided on the inner side wall of the vertical plate of the integrated support frame 8. The system includes three air inlets, each corresponding to an air inlet in one of the two air inlet channels 4 and an air detection port on the sub-plate 1. Each of the three air inlets is equipped with a retractable air inlet tube, the outer diameter of which is adapted to the aperture of the air inlet channel 4 and the air detection port. The two air inlets corresponding to the air inlets of the two air inlet channels 4 are connected to an external air compressor via two air inlet pipes, each equipped with a solenoid valve. The air inlet corresponding to the air detection port is connected to an external air detection device. The retractable air inlet tube, the solenoid valve, and the external air detection device are all electrically connected to an external controller.
[0055] The above are merely embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the technical solution of this utility model should be included within the protection scope of this utility model. Furthermore, it should be noted that the accompanying drawings are merely illustrative and are not drawn to scale, and should not be construed as limiting the actual scope of protection claimed by this utility model.
Claims
1. A CNC high-pressure cleaning machine fixture, comprising a sub-plate (1) and a mother plate (5) for mounting the sub-plate (1); characterized in that: The sub-plate (1) has a workpiece limiting hole (2) in the center. A support assembly, a limiting assembly and a plurality of first pressing cylinders (3) are arranged on the upper surface of the sub-plate (1) along the outer periphery of the workpiece limiting hole (2). Each first pressing cylinder (3) has a pressure tongue connected to the top of its piston rod, and each pressure tongue faces the workpiece limiting hole (2). The sub-plate (1) has two air inlet channels (4). Each air inlet channel (4) has an air inlet and an air outlet. The two air inlet channels (4) are respectively connected to the upper end and the lower end of each first pressing cylinder (3). The mother plate (5) has a through hole (6) at its center, and the outline of the through hole (6) is larger than the outline of the workpiece limiting hole (2). The upper surface of the mother plate (5) is provided with a positioning component for positioning the sub-plate (1), and a plurality of second pressing cylinders (7) are provided along the outer periphery of the through hole (6). The second pressing cylinders (7) are used to press the sub-plate (1) onto the positioning component. The mother plate (5) is provided with two air inlets and two mother plate air inlets. The two air inlets correspond to the air inlets of the two air inlets (4) respectively. The two mother plate air inlets are respectively... The upper and lower ends of each second pressing cylinder (7) are connected; the mother plate air inlet connecting the upper and lower ends of each second pressing cylinder (7) corresponds to the air outlet of the air inlet channel (4) connecting the lower and upper ends of each first pressing cylinder (3); each of the two air inlets is equipped with a retractable air tube, the outer diameter of which is adapted to the aperture of the air inlet channel (4); the two air inlets are connected to two air inlets equipped with solenoid valves, and both air inlets are connected to an external air compressor; the retractable air tube and the solenoid valve are electrically connected to an external controller.
2. The CNC high-pressure cleaning machine fixture according to claim 1, characterized in that: The support assembly includes multiple support columns (11), which are disposed on the sub-plate (1) and located below the pressure tongues of multiple first pressing cylinders (3); The limiting component includes multiple positioning pins (10) and multiple anti-fooling posts (9); Multiple positioning pins (10) are disposed on the sub-plate (1) and are respectively located on opposite sides of the workpiece limiting hole (2); Multiple anti-fouling posts (9) are set on the sub-plate (1) and are evenly distributed around the outer periphery of the workpiece limiting hole (2).
3. The CNC high-pressure cleaning machine fixture according to claim 1, characterized in that: The subplate (1) has multiple water filter holes around the workpiece limiting hole (2).
4. A CNC high-pressure cleaning machine fixture according to claim 3, characterized in that: The sub-plate (1) is provided with two air channels in the space between multiple water filter holes; One end of each of the two air passages is connected to two air intake passages (4), and the other end is connected to the upper and lower ends of each first pressing cylinder (3).
5. A CNC high-pressure cleaning machine fixture according to claim 1, characterized in that: The positioning component includes two integrated support frames (8) symmetrically arranged in an inverted L shape on both sides of the mother plate (5); The two integrated support frames (8) include upright plates and pressure plates set on the top of the upright plates. The distance between the two upright plates is adapted to the length of the sub-plate (1). The lengths of the upright plates and the pressure plates are adapted to the width of the sub-plate (1), and the pressure plates face the inside of the mother plate (5). On the inner side of the upright plate of each integrated support frame (8), a roller track (12) parallel to the mother plate (5) is provided below the pressure plate. The length of the roller track (12) is adapted to the width of the mother plate (5), and the distance between the upper surface of the roller track (12) and the lower surface of the pressure plate is greater than the thickness of the sub-plate (1).
6. A CNC high-pressure cleaning machine fixture according to claim 5, characterized in that: On the inner side wall of the vertical plate, there are two bases, which are located between the two rollers of the roller conveyor (12). The two air inlets are located on the top of the two bases respectively. The two mother plate air inlets are located on the lower surface of the pressure plate. The air inlets of the two air inlet channels (4) are located on the lower side surface of the sub-plate (1), and the air outlets are located on the upper side surface of the sub-plate (1).
7. A CNC high-pressure cleaning machine fixture according to claim 5, characterized in that: The two air inlets are located on the inner side wall of the upright plate; the two mother plate air inlets are located on the lower surface of the pressure plate; the air inlets of the two air inlet channels (4) are located on the outer side wall of the sub-plate (1), and the air outlets are located on the upper side surface of the sub-plate (1).
8. A CNC high-pressure cleaning machine fixture according to claim 5, characterized in that: On the upright plates of the two integrated support frames (8), a baffle (13) is respectively provided at one end of the roller conveyor (12). The two baffles (13) are arranged correspondingly, and the baffles (13) are located between the pressure plate and the roller conveyor (12). The baffles (13) are perpendicular to the upright plate and the pressure plate.
9. A CNC high-pressure cleaning machine fixture according to claim 5, characterized in that: Multiple baffles (13) are provided on one side edge of the mother plate (5) located between the two integrated support frames (8). The multiple baffles (13) extend upward, and their tops are higher than the upper surface of the roller conveyor (12). The baffles (13) are perpendicular to the vertical plate and the pressure plate.
10. A CNC high-pressure cleaning machine fixture according to claim 5, characterized in that: There are four second pressing cylinders (7). The four second pressing cylinders (7) are respectively set on the mother plate (5) and located on the two sides between the two integrated support frames (8). Two second pressing cylinders (7) are respectively set on each side and the two second pressing cylinders (7) are respectively close to the two integrated support frames (8). The piston rod of the second pressing cylinder (7) is connected to a pressing plate.
Citation Information
Patent Citations
Tool clamp for high-pressure cleaning machine
CN220836895U