A diamond micro-powder separator
Patent Information
- Application Number
- CN202522013968.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]现有的金刚石微粉分离器在分离的过程中,粉末易黏附设备内壁,使得设备反复搅拌,导致金刚石微粉分离去除杂质不够彻底,降低分离质量,同时该设备需手动投放酸,使得人员多次投放费时费力,增加人员作业量,降低金刚石粉末去除杂质效率
1、该金刚石微粉分离器,通过将金刚石粉末通过投放口落置于放置筒的内壁,利用外力操控控制器,第二电机带动联轴器转动,联轴器带动搅拌杆转动,使得搅拌杆对放置筒内壁的金刚石粉末与酸混合搅拌,使得金刚石粉末与酸接触面积增加,提高杂质分离效率,通过弹簧的弹力推动圆杆,圆杆带动推杆,推动粉末通过放置筒落至酸洗箱的内壁,使得微粉末与酸混合,加快杂质溶解效率。
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Figure CN224854674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of separator technology, specifically a diamond micro powder separator. Background Technology
[0002] Diamond micron powder is a new type of superhard and ultrafine abrasive formed by processing synthetic diamond single crystals through special processes. It is an ideal raw material for grinding and polishing high-hardness materials such as cemented carbide, ceramics, gemstones, and optical glass. Diamond products are tools and components made from diamond materials and have a wide range of applications. Diamond micron powder and its products are widely used in the automotive, machinery, electronics, aviation, aerospace, optical instruments, glass, ceramics, petroleum, and geological industries. During the production and processing of diamond micron powder, an impurity removal process is required. Generally, this involves using acid to remove impurities from the diamond micron powder to achieve purification.
[0003] In existing diamond powder separators, powder tends to adhere to the inner wall of the equipment during the separation process, requiring repeated stirring. This results in incomplete removal of impurities from the diamond powder, reducing the separation quality. Furthermore, the equipment requires manual addition of acid, which is time-consuming and labor-intensive, increasing the workload and reducing the efficiency of removing impurities from the diamond powder. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a diamond micro powder separator that has the advantages of thorough mixing and separation, and improved efficiency in removing impurities from powder, thus solving the problems mentioned in the background art.
[0005] This utility model provides the following technical solution: a diamond micro powder separator, comprising a stabilizing plate, a controller fixedly mounted on the stabilizing plate, a first motor fixedly mounted on the top of the stabilizing plate, a lead screw mounted on the power output shaft of the first motor, a support plate threadedly connected to the outer wall of the lead screw, a placement cylinder fixedly connected to the support plate, a second motor fixedly mounted on the placement cylinder, a stirring rod mounted on the power output shaft of the second motor, a cylinder fixedly connected to the outer wall of the stirring rod, a round rod slidably connected to the cylinder, a spring fixedly connected to the round rod, a push rod fixedly mounted on the round rod, an acid pickling tank fixedly mounted on the outer wall of the stabilizing plate, a connecting pipe fixedly mounted on the top of the acid pickling tank, a feeding cylinder fixedly connected to the connecting pipe, a third motor fixedly mounted on the top of the feeding cylinder, a spiral conveying rod fixedly mounted on the power output shaft of the third motor, and a guide rod fixedly mounted on the stabilizing plate.
[0006] As a preferred technical solution of this utility model: the controller is electrically connected to the first motor, the power output shaft of the first motor is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a lead screw.
[0007] As a preferred technical solution of this utility model: the controller and the second motor are electrically connected, the power output shaft of the second motor is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a stirring rod, and the top of the second motor is fixedly installed with a dispensing port.
[0008] As a preferred technical solution of this utility model: the outer wall of the round rod is slidably connected to the cylinder, and the other end of the spring is fixed to the cylinder.
[0009] As a preferred technical solution of this utility model: the controller is electrically connected to the third motor, a sealing strip is fixedly installed on the outer wall of the screw conveyor rod, and the sealing strip is in contact with the inner wall of the feeding cylinder, and the feeding cylinder is fixedly installed with a feed inlet.
[0010] As a preferred technical solution of this utility model: an outlet is fixedly installed on the outer wall of the spiral conveyor rod, and a valve is fixedly installed on the top of the outlet.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This diamond micro powder separator works by placing diamond powder into the inner wall of a placement cylinder through an inlet. An externally controlled controller and a second motor drive a coupling to rotate, which in turn drives a stirring rod. This causes the stirring rod to mix the diamond powder with acid on the inner wall of the placement cylinder, increasing the contact area between the diamond powder and acid and improving the impurity separation efficiency. A spring pushes a round rod, which in turn drives a push rod, pushing the powder through the placement cylinder to the inner wall of the pickling tank, where the micro powder mixes with acid, accelerating the dissolution of impurities.
[0012] 2. In this diamond micro powder separator, acid is fed into the inner wall of the feeding cylinder through the inlet. The controller is operated by an external force, and the third motor drives the screw conveyor to rotate, which in turn pushes the acid to be conveyed. The acid conveying is blocked by a sealing strip to prevent leakage caused by the flow of acid, which would reduce the conveying efficiency. The acid flows through the pipe to the inner wall of the pickling tank, so that the powder and acid are mixed. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the placement cylinder structure of this utility model; Figure 3 This is a schematic diagram of the spiral conveyor rod structure of this utility model; Figure 4 This is a schematic diagram of the push rod structure of this utility model; Figure 5 This is a schematic diagram of the spring structure of this utility model.
[0014] In the diagram: 1. Stabilizing plate; 2. Controller; 3. Guide rod; 4. First motor; 5. Lead screw; 6. Pickling tank; 7. Placement cylinder; 8. Second motor; 9. Valve; 10. Outlet; 11. Feeding cylinder; 12. Third motor; 13. Feed inlet; 14. Support plate; 15. Through pipe; 16. Screw conveyor rod; 17. Push rod; 18. Stirring rod; 19. Cylinder; 20. Round rod; 21. Spring; 22. Feeding port. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-5 A diamond micro powder separator includes a stabilizing plate 1, a controller 2 fixedly mounted on the stabilizing plate 1, a first motor 4 fixedly mounted on the top of the stabilizing plate 1, a lead screw 5 mounted on the power output shaft of the first motor 4, a support plate 14 threadedly connected to the outer wall of the lead screw 5, a placement cylinder 7 fixedly connected to the support plate 14, a second motor 8 fixedly mounted on the placement cylinder 7, a stirring rod 18 mounted on the power output shaft of the second motor 8, a cylinder 19 fixedly connected to the outer wall of the stirring rod 18, a round rod 20 slidably connected to the cylinder 19, a spring 21 fixedly connected to the round rod 20, a push rod 17 fixedly mounted on the round rod 20, an acid pickling tank 6 fixedly mounted on the outer wall of the stabilizing plate 1, a connecting pipe 15 fixedly mounted on the top of the acid pickling tank 6, a feeding cylinder 11 fixedly connected to the connecting pipe 15, a third motor 12 fixedly mounted on the top of the feeding cylinder 11, a spiral conveying rod 16 fixedly mounted on the power output shaft of the third motor 12, and a guide rod 3 fixedly mounted on the stabilizing plate 1.
[0017] In the above structure, the guide rod 3 is installed to limit the movement trajectory of the support plate 14, so as to prevent the support plate 14 from deviating during the lifting and lowering of the placement cylinder 7.
[0018] In a preferred embodiment: the controller 2 is electrically connected to the first motor 4, the power output shaft of the first motor 4 is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a lead screw 5.
[0019] In the above structure, the controller 2 is used to drive the first motor 4 to rotate the coupling, and the coupling drives the lead screw 5 to rotate, so that the support plate 14 drives the placement cylinder 7 to move up and down on the inner wall of the pickling tank 6, so as to separate them for easy cleaning.
[0020] In a preferred embodiment: the controller 2 is electrically connected to the second motor 8, the power output shaft of the second motor 8 is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a stirring rod 18, and the top of the second motor 8 is fixedly installed with a dispensing port 22.
[0021] In the above structure, diamond powder is placed on the inner wall of the placement cylinder 7 through the inlet 22. The controller 2 is operated by external force, and the second motor 8 drives the coupling to rotate. The coupling drives the stirring rod 18 to rotate, so that the stirring rod 18 mixes and stirs the diamond powder and acid on the inner wall of the placement cylinder 7, thereby increasing the contact area between the diamond powder and the acid and improving the impurity separation efficiency.
[0022] In a preferred embodiment: the outer wall of the round rod 20 is slidably connected to the cylinder 19, and the other end of the spring 21 is fixed to the cylinder 19.
[0023] In the above structure, the spring 21 pushes the round rod 20, which in turn drives the push rod 17 to push the powder through the placement cylinder 7 and onto the inner wall of the pickling tank 6, so that the micro powder mixes with the acid and improves the efficiency of impurity dissolution.
[0024] In a preferred embodiment: the controller 2 is electrically connected to the third motor 12, a sealing strip is fixedly installed on the outer wall of the screw conveyor 16, and the sealing strip is in contact with the inner wall of the feeding cylinder 11, and the feeding cylinder 11 is fixedly installed with the feed inlet 13.
[0025] In the above structure, acid enters the inner wall of the feeding cylinder 11 through the feed port 13. The controller 2 and the third motor 12 are driven by external force to rotate the screw conveyor 16, which pushes the acid to be conveyed. The acid conveying is blocked by the sealing strip to prevent leakage of the acid flow and reduce the conveying efficiency. The acid flows to the inner wall of the pickling tank 6 through the pipe 15, so that the powder and acid are mixed.
[0026] In a preferred embodiment, an outlet 10 is fixedly installed on the outer wall of the screw conveyor 16, and a valve 9 is fixedly installed on the top of the outlet 10.
[0027] In the above structure, impurities are separated by the operation between the pickling tank 6 and the placement cylinder 7. External force rotates the valve 9, causing the valve 9 to stabilize the inner wall of the plate 1, so that impurities can be discharged through the outlet 10.
[0028] Working principle: Diamond powder is placed on the inner wall of the placement cylinder 7 through the inlet 22. The controller 2 and the second motor 8 drive the coupling to rotate, which in turn drives the stirring rod 18 to rotate. This causes the stirring rod 18 to mix and stir the diamond powder and acid on the inner wall of the placement cylinder 7, increasing the contact area between the diamond powder and the acid and improving the impurity separation efficiency. The spring 21 pushes the round rod 20, which in turn drives the push rod 17, pushing the powder through the placement cylinder 7 to the inner wall of the pickling tank 6. This mixes the fine powder with the acid, accelerating the dissolution of impurities. The controller 2, along with the first motor 4, drives the coupling to rotate, which in turn drives the lead screw 5 to rotate. This causes the support plate 14 to move the placement cylinder 7 up and down on the inner wall of the pickling tank 6, achieving separation and facilitating cleaning. Acid is fed into the inner wall of the feeding cylinder 11 through the feed inlet 13. The controller 2 and the third motor 12 are driven by external force to rotate the screw conveyor 16, which pushes the acid to be conveyed. The acid is blocked by the sealing strip to prevent leakage of the acid and reduce the conveying efficiency. The acid flows to the inner wall of the pickling tank 6 through the pipe 15, so that the powder and acid are mixed.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A diamond micro powder separator, comprising a stabilizing plate (1), characterized in that: The stabilizer plate (1) is fixedly mounted with a controller (2), and the top of the stabilizer plate (1) is fixedly mounted with a first motor (4). The power output shaft of the first motor (4) is mounted with a lead screw (5). The outer wall of the lead screw (5) is threadedly connected to a support plate (14). The support plate (14) is fixedly connected to a placement cylinder (7). The placement cylinder (7) is fixedly mounted with a second motor (8). The power output shaft of the second motor (8) is mounted with a stirring rod (18). The outer wall of the stirring rod (18) is fixedly connected to a cylinder (19). The cylinder (19) is slidably connected to... A round rod (20) is connected to the plate (1), a spring (21) is fixedly connected to the round rod (20), a push rod (17) is fixedly installed on the round rod (20), an acid pickling tank (6) is fixedly installed on the outer wall of the plate (1), a through pipe (15) is fixedly installed on the top of the acid pickling tank (6), a feeding cylinder (11) is fixedly connected to the through pipe (15), a third motor (12) is fixedly installed on the top of the feeding cylinder (11), a spiral conveying rod (16) is fixedly assembled on the power output shaft of the third motor (12), and a guide rod (3) is fixedly installed on the plate (1).
2. The diamond micro powder separator according to claim 1, characterized in that: The controller (2) is electrically connected to the first motor (4), and the power output shaft of the first motor (4) is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a lead screw (5).
3. A diamond micro powder separator according to claim 2, characterized in that: The controller (2) is electrically connected to the second motor (8). The power output shaft of the second motor (8) is fixedly sleeved with a coupling, and the coupling is fixedly sleeved with a stirring rod (18). The top of the second motor (8) is fixedly installed with a dispensing port (22).
4. A diamond micro powder separator according to claim 1, characterized in that: The outer wall of the rod (20) is slidably connected to the cylinder (19), and the other end of the spring (21) is fixed to the cylinder (19).
5. A diamond micro powder separator according to claim 4, characterized in that: The controller (2) is electrically connected to the third motor (12). A sealing strip is fixedly installed on the outer wall of the spiral conveyor (16), and the sealing strip is in contact with the inner wall of the feed cylinder (11). The feed cylinder (11) is fixedly installed with a feed inlet (13).
6. A diamond micro powder separator according to claim 1, characterized in that: An outlet (10) is fixedly installed on the outer wall of the spiral conveyor (16), and a valve (9) is fixedly installed on the top of the outlet (10).