Pvd coating demolding device

Abstract

The utility model relates to the technical field of coating demoulding technology discloses a PVD coating demoulding device, including base, the base top is provided with demoulding mechanism, the base left side is provided with the air -blowing mechanism, the demoulding mechanism includes the cleaning box, the cleaning box fixedly connected in the base top, the cleaning box bottom is fixedly connected with the drain pipe, the cleaning box right end inboard is fixedly connected with the demoulding box, the demoulding box fixedly connected in the base inner bottom, the demoulding box right side bottom is fixedly connected with the liquid discharge pipe, when using, through setting up the demoulding mechanism, when needing to carry out demoulding work to small -size cylindrical part, first according to the component of demoulding, the demoulding liquid, strong acid solution or alkaline solution is put into the demoulding box, and adds the clean water in the cleaning box, places the part in the bottom of the placing frame, through the first hydraulic cylinder drive mobile seat and fixed frame and moves left and right, makes the placing frame be located in the demoulding box top.

Description

Technical Field

[0001] This utility model relates to the field of coating removal technology, specifically a PVD coating removal device. Background Technology

[0002] In the industrial manufacturing field, PVD coating technology is widely used in the processing and production of cutting tools, molds, precision parts, and other products because it can improve the surface hardness, wear resistance, and corrosion resistance of parts. However, during the PVD coating process, there are often problems such as uneven coating thickness, coating composition not meeting requirements, and defects on the surface of parts. At this time, it is necessary to remove the PVD coating from the surface of the parts so that the coating process can be repeated or the parts can be recycled and reused. Therefore, PVD coating removal equipment has become a key auxiliary equipment in industrial production.

[0003] Currently, existing PVD coating removal devices on the market have many technical problems when performing removal operations on small cylindrical parts:

[0004] Traditional stripping devices mostly adopt a fixed immersion stripping structure, which makes it difficult to flexibly adjust the immersion depth of parts in the stripping solution according to the specifications of the parts and the stripping requirements. This results in incomplete removal of the coating on some parts, or damage to the substrate of the parts due to over-immersion, affecting the subsequent performance of the parts. During the stripping process, the stripping solution is in a static state, and the contact and reaction efficiency between the stripping agent and the coating on the surface of the parts is low, which easily leads to local coating residue and uneven stripping.

[0005] After demolding, the parts usually need to be manually transferred to cleaning equipment for cleaning, and then transferred to drying equipment for drying. The process is cumbersome and time-consuming, which reduces the overall production efficiency.

[0006] According to the description of a PVD coating removal device published on the patent website (authorization announcement number: CN216919382U), the PVD coating removal device includes a "cylinder, a rotary electric cylinder", etc., to realize the removal work.

[0007] Regarding the above description, the applicant believes the following issues exist:

[0008] This PVD coating stripping device utilizes a cylinder and a rotary electric cylinder to perform the stripping operation. During use, the object to be stripped is placed inside the cylinder. After stripping, the electric telescopic rod extends and retracts to lift the partition plate onto the cylinder for drying. Natural drying is inefficient and affects subsequent production efficiency. Furthermore, it cannot clean the surface of the parts, impacting the quality of subsequent processing. Additionally, the electric telescopic rod comes into contact with the stripping liquid, affecting the equipment's lifespan. Therefore, improvements to this device are necessary. Utility Model Content

[0009] The purpose of this invention is to provide a PVD coating removal device to solve the problems mentioned in the background art.

[0010] To achieve the above objectives, the present invention provides the following technical solution: a PVD coating removal device, comprising a base, a removal mechanism being provided on the top of the base, and a blower mechanism being provided on the left side of the base;

[0011] The demolding mechanism includes a cleaning tank, which is fixedly connected to the top of the base. A drain pipe is fixedly connected to the bottom of the cleaning tank. A demolding box is fixedly connected to the inner right side of the cleaning tank. The demolding box is fixedly connected to the bottom inside the base. A drain pipe is fixedly connected to the bottom right side of the demolding box. A first hydraulic cylinder is fixedly connected to the top left side of the cleaning tank. A movable seat is fixedly connected to the right side of the first hydraulic cylinder. A fixed frame is fixedly connected to the top of the movable seat. A second hydraulic cylinder is fixedly connected to the top of the fixed frame. A connecting seat is fixedly connected to the bottom of the second hydraulic cylinder. A connecting arm is fixedly connected to the bottom of the connecting seat. A placement frame is fixedly connected to the bottom of the connecting arm. A protective cylinder is fixedly connected to the bottom inside the placement frame. A servo motor is fixedly connected to the top of the connecting seat. A rotating rod is fixedly connected to the bottom of the servo motor. A stirring shaft is fixedly connected to the bottom periphery of the rotating rod.

[0012] Preferably, the movable seat is slidably connected inside the cleaning tank, and the connecting seat, connecting arm and placement frame are slidably connected inside the demolding tank and the cleaning tank, respectively, so as to facilitate the placement of the demolding parts through the placement frame.

[0013] Preferably, the top of the protective cylinder is fixedly connected to the bottom of the connecting seat, and the rotating rod is rotatably connected to the connecting seat, the protective cylinder and the placement frame, so as to drive the stirring shaft to rotate through the rotating rod.

[0014] Preferably, the stirring shaft is located at the bottom of the placement frame, and two sets of the first hydraulic cylinder and the movable seat are provided and symmetrically distributed on the front and rear sides of the bottom of the fixed frame, so as to facilitate the movement of the movable seat and the fixed frame by driving the first hydraulic cylinder.

[0015] Preferably, two sets of the second hydraulic cylinders are provided and symmetrically distributed on the front and rear sides of the top of the connecting seat. The servo motor is slidably connected inside the fixed frame, so that by setting two second hydraulic cylinders, the balance of the connecting seat during movement can be guaranteed.

[0016] Preferably, the blower mechanism includes a fixed base, which is fixedly connected to the left side of the base. A blower body is fixedly connected to the top of the fixed base. A filter cover is threadedly connected to the top periphery of the blower body. A delivery pipe is fixedly connected to the right side of the blower body, and a blower box is fixedly connected to the right side of the delivery pipe.

[0017] Preferably, the bellows is fixedly connected to the inside of the left end of the cleaning box, which facilitates the drying of the parts after the placement frame has been demolded and cleaned.

[0018] Compared with the prior art, the present invention provides a PVD coating removal device, which has the following beneficial effects:

[0019] 1. This PVD coating stripping device, through its stripping mechanism, when stripping small cylindrical parts is required, firstly, according to the composition of the stripping solution, stripping liquid, strong acid solution, or alkaline solution is added to the stripping tank, and clean water is added to the cleaning tank. The part is placed at the bottom of the placement frame, and the first hydraulic cylinder drives the moving seat and fixed frame to move left and right, so that the placement frame is located at the top of the stripping tank. At the same time, the second hydraulic cylinder drives the connecting seat, connecting arm, and placement frame to move downward, so that the placement frame and the part are immersed in the stripping liquid. The position of the part in the stripping liquid is adjusted. Once the immersion depth is reached, the demolding process can begin. During demolding, the servo motor drives the rotating rod and stirring shaft to rotate, which stirs the demolding liquid in the demolding tank. The fluid dynamics generated by the stirring enhance the contact and reaction efficiency between the demolding agent and the coating on the surface of the parts, ensuring that the coating on all parts can be removed evenly and improving the demolding quality. After demolding is completed, the connecting seat, connecting arm, and placement frame can be placed back into the cleaning tank under the action of the first and second hydraulic cylinders, and the placement frame and parts can be completely immersed in clean water for cleaning to ensure the quality of the parts.

[0020] 2. This PVD coating removal device, through a blower mechanism, allows small cylindrical parts to be removed from the coating after being placed in the removal box and moved to the cleaning box by the placement frame. After cleaning, the blower body sends air to the air box through the delivery pipe. The air box is fixed inside the left end of the cleaning box, which can directly blow and dry the cleaned parts, shortening the drying time and avoiding water stains that may affect subsequent processes. The filter cover with threads on the top of the blower body can filter the air entering the blower, removing dust, impurities, etc., and preventing them from adhering to the surface of the parts during the blowing process, ensuring the cleanliness of the parts after removal, reducing subsequent cleaning steps, and facilitating the cleaning of the filter cover. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the demolding mechanism.

[0025] Figure 4 This is a schematic diagram of the bottom structure of the cleaning tank;

[0026] Figure 5 This is a schematic cross-sectional view of the demolding box;

[0027] Figure 6 This is a schematic diagram of the bottom structure of the connector.

[0028] Figure 7 This is a schematic diagram of the blower mechanism.

[0029] In the diagram: 1. Base; 2. Demolding mechanism; 3. Blowering mechanism; 21. Cleaning box; 22. Drain pipe; 23. First hydraulic cylinder; 24. Demolding box; 25. Drain pipe; 26. Moving seat; 27. Fixed frame; 28. Second hydraulic cylinder; 29. ​​Connecting seat; 291. Connecting arm; 292. Placement frame; 293. Protective cylinder; 294. Servo motor; 295. Rotating rod; 296. Stirring shaft; 31. Fixed seat; 32. Blower body; 33. Filter cover; 34. Conveying pipe; 35. Air box. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] This utility model provides the following technical solution:

[0033] Example 1

[0034] Please see Figure 1-7This utility model provides a technical solution: a PVD coating removal device, including a base 1, a removal mechanism 2 on the top of the base 1, and a blower mechanism 3 on the left side of the base 1;

[0035] The demolding mechanism 2 includes a cleaning tank 21, which is fixedly connected to the top of the base 1. A drain pipe 22 is fixedly connected to the bottom of the cleaning tank 21. A demolding tank 24 is fixedly connected to the inner side of the right end of the cleaning tank 21. The demolding tank 24 is fixedly connected to the bottom of the base 1. A drain pipe 25 is fixedly connected to the bottom right side of the demolding tank 24. A first hydraulic cylinder 23 is fixedly connected to the top left side of the cleaning tank 21. A movable seat 26 is fixedly connected to the right side of the first hydraulic cylinder 23. A fixed frame 27 is fixedly connected to the top of the movable seat 26. A second hydraulic cylinder 28 is fixedly connected to the top of the fixed frame 27. A connecting seat 29 is fixedly connected to the bottom of the second hydraulic cylinder 28. A connecting arm 291 is fixedly connected to the bottom of the connecting seat 29. A placement frame 292 is fixedly connected to the bottom of the connecting arm 291. A protective cylinder 293 is fixedly connected to the bottom inside the placement frame 292. A servo motor 294 is fixedly connected to the top of the connecting seat 29. A rotating rod 295 is fixedly connected to the bottom of the servo motor 294. A stirring shaft 296 is fixedly connected to the bottom periphery of the rotating rod 295.

[0036] The movable seat 26 is slidably connected to the inside of the cleaning tank 21. The connecting seat 29, the connecting arm 291, and the placement frame 292 are slidably connected to the demolding box 24 and the cleaning tank 21, respectively, so as to facilitate the placement of the demolding parts through the placement frame 292.

[0037] The top of the protective cylinder 293 is fixedly connected to the bottom of the connecting seat 29, and the rotating rod 295 is rotatably connected to the connecting seat 29, the protective cylinder 293 and the placement frame 292, so that the stirring shaft 296 can be rotated by the rotating rod 295.

[0038] The stirring shaft 296 is located at the bottom of the placement frame 292. Two sets of first hydraulic cylinders 23 and movable seats 26 are provided and symmetrically distributed on the front and rear sides of the bottom of the fixed frame 27, so as to facilitate the movement of movable seats 26 and fixed frame 27 by the first hydraulic cylinders 23.

[0039] Two sets of second hydraulic cylinders 28 are provided and symmetrically distributed on the front and rear sides of the top of the connecting seat 29. The servo motor 294 is slidably connected inside the fixed frame 27, so that by setting two second hydraulic cylinders 28, the balance of the connecting seat 29 can be ensured when it moves.

[0040] Example 2

[0041] Please see Figure 1-7Furthermore, based on Embodiment 1, the blower mechanism 3 further includes a fixed base 31, which is fixedly connected to the left side of the base 1. A blower body 32 is fixedly connected to the top of the fixed base 31. A filter cover 33 is threadedly connected to the outer periphery of the top of the blower body 32. A conveying pipe 34 is fixedly connected to the right side of the blower body 32. A blower box 35 is fixedly connected to the right side of the conveying pipe 34.

[0042] The air box 35 is fixedly connected to the inside of the left end of the cleaning box 21, so as to facilitate the drying of the parts after the placement frame 292 has been demolded and cleaned by the air box 35.

[0043] In actual operation, when this device is used and it is necessary to remove the film from small cylindrical parts, first, according to the composition of the film, the film removal liquid, strong acid solution or alkaline solution is put into the film removal tank 24, and clean water is added to the cleaning tank 21. The parts are placed at the bottom of the placement frame 292. The first hydraulic cylinder 23 drives the moving seat 26 and the fixed frame 27 to move left and right, so that the placement frame 292 is located at the top of the film removal tank 24. At the same time, the second hydraulic cylinder 28 drives the connecting seat 29, the connecting arm 291 and the placement frame 292 to move downward, so that the placement frame 292 and the parts are immersed in the film removal liquid. The immersion depth of the parts in the film removal liquid is adjusted, and the film removal work can be carried out.

[0044] During the demolding process, the servo motor 294 drives the rotating rod 295 and the stirring shaft 296 to rotate, which can stir the demolding liquid in the demolding tank 24. The fluid dynamics generated by stirring can enhance the contact and reaction efficiency between the demolding agent and the coating on the surface of the part, ensuring that the coating on each part can be removed evenly and improving the demolding quality.

[0045] When the rotating rod 295 rotates, it will rotate inside the protective cylinder 293. The protective cylinder 293 can support and protect the rotating rod 295, preventing impurities in the stripping liquid from entering the rotating connection and affecting the motor transmission effect, and extending the service life of the servo motor 294 and the rotating components.

[0046] After the demolding is completed, under the action of the second hydraulic cylinder 28, the connecting seat 29, connecting arm 291 and placement frame 292 are moved away from the demolding box 24 and placed on top of the demolding box 24 for a period of time to ensure that the demolding liquid is completely discharged. Then, under the action of the first hydraulic cylinder 23 and the second hydraulic cylinder 28, the connecting seat 29, connecting arm 291 and placement frame 292 are moved to the top of the cleaning box 21 and into the cleaning box 21. The placement frame 292 and the parts are completely immersed in clean water for cleaning to ensure the quality of the parts. After cleaning, the second hydraulic cylinder 28 drives the placement frame 292 to move to the vicinity of the air box 35.

[0047] The blower body 32 sends air to the air box 35 through the conveying pipe 34. The air box 35 is fixed inside the left end of the cleaning box 21 and can directly blow and dry the cleaned parts, shorten the drying time of the parts, and avoid water stains from affecting subsequent processes. The filter cover 33, which is threaded on the top of the blower body 32, can filter the air entering the blower, remove dust, impurities and other particles from the air, prevent them from adhering to the surface of the parts during the blowing process, ensure the cleanliness of the parts after demolding, reduce subsequent cleaning steps, and facilitate the cleaning of the filter cover 33, ensuring the air intake and filtration effect.

[0048] By connecting the external recycling pipes to the drain pipe 22 and the liquid discharge pipe 25 respectively, wastewater and waste liquid can be recycled and replaced.

[0049] In this application, all the first hydraulic cylinders 23, the second hydraulic cylinders 28, the servo motors 294, and the fan body 32 need to be connected to the same power supply equipment and PLC controller near the device to ensure the coordinated operation of the equipment. The PLC controller is existing technology, and those skilled in the art are well aware of its operation method, so it will not be described in detail here.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A PVD coating removal device, comprising a base (1), characterized in that: The base (1) is provided with a demolding mechanism (2) on the top and a blower mechanism (3) on the left side of the base (1). The demolding mechanism (2) includes a cleaning tank (21), which is fixedly connected to the top of the base (1). A drain pipe (22) is fixedly connected to the bottom of the cleaning tank (21). A demolding tank (24) is fixedly connected to the inner side of the right end of the cleaning tank (21). The demolding tank (24) is fixedly connected to the bottom of the base (1). A drain pipe (25) is fixedly connected to the bottom right side of the demolding tank (24). A first hydraulic cylinder (23) is fixedly connected to the top left side of the cleaning tank (21). A movable seat (26) is fixedly connected to the right side of the first hydraulic cylinder (23). A fixed frame (27) is fixedly connected to the top of the movable seat (26). The top of the fixed frame (27) is fixedly connected to a second hydraulic cylinder (28), the bottom of the second hydraulic cylinder (28) is fixedly connected to a connecting seat (29), the bottom of the connecting seat (29) is fixedly connected to a connecting arm (291), the bottom of the connecting arm (291) is fixedly connected to a placement frame (292), the bottom of the placement frame (292) is fixedly connected to a protective cylinder (293), the top of the connecting seat (29) is fixedly connected to a servo motor (294), the bottom of the servo motor (294) is fixedly connected to a rotating rod (295), and the bottom of the rotating rod (295) is fixedly connected to a stirring shaft (296).

2. The PVD coating removal device according to claim 1, characterized in that: The movable seat (26) is slidably connected to the inside of the cleaning tank (21), and the connecting seat (29), connecting arm (291) and placement frame (292) are slidably connected to the demolding box (24) and the cleaning tank (21) respectively.

3. The PVD coating removal device according to claim 1, characterized in that: The top of the protective cylinder (293) is fixedly connected to the bottom of the connecting seat (29), and the rotating rod (295) is rotatably connected to the connecting seat (29), the protective cylinder (293) and the placement frame (292).

4. The PVD coating removal device according to claim 1, characterized in that: The stirring shaft (296) is located at the bottom of the placement frame (292). The first hydraulic cylinder (23) and the moving seat (26) are provided in two sets and are symmetrically distributed on the front and rear sides of the bottom of the fixed frame (27).

5. A PVD coating removal device according to claim 1, characterized in that: The second hydraulic cylinder (28) is provided in two sets and is symmetrically distributed on the front and rear sides of the top of the connecting seat (29). The servo motor (294) is slidably connected inside the fixed frame (27).

6. The PVD coating removal device according to claim 1, characterized in that: The blower mechanism (3) includes a fixed base (31), which is fixedly connected to the left side of the base (1). A blower body (32) is fixedly connected to the top of the fixed base (31). A filter cover (33) is threadedly connected to the top periphery of the blower body (32). A conveying pipe (34) is fixedly connected to the right side of the blower body (32). A blower box (35) is fixedly connected to the right side of the conveying pipe (34).

7. A PVD coating removal device according to claim 6, characterized in that: The air box (35) is fixedly connected to the inside of the left end of the cleaning box (21).

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