Ultrasonic cleaning machine with drying function
Patent Information
- Application Number
- CN202522321153.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0006]本实用新型提供一种具有干燥功能的超声波清洗机,解决了传统的超声波清洗机缺乏烘干功能,医疗器具或者工件清洗完成后需要单独拿到干燥设备进行烘干操作繁琐并且转移过程中容易发生二次污染的问题
本实用新型提供一种具有干燥功能的超声波清洗机,为了让通过超声波清洗机清洗后的医疗器械或者工件可以快速干燥避免二次污染,通过安装架将升降组件安装在清理桶的顶部,而升降组件的伸缩端安装一个带有固定架的驱动组件,通过驱动组件带动固定架底部的带孔放置框转动,可以产生离心力将液体甩出,辅助喷气头喷出的热气快速烘干工件或者医疗器械表面的水渍,通过该设计减少了人工转移工件到外部干燥设备的时间,整个清洗干燥过程在一台设备内完成,大幅缩短了工艺流程,对于批量清洗干燥的工件,可显著提高单位时间内的处理量,避免了工件或者医疗器械在转移过程中接触外界环境而可能带来的二次污染,保证了清洗后工件的高洁净度。
Smart Images

Figure CN224854685U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic cleaning machine technology, and in particular to an ultrasonic cleaning machine with a drying function. Background Technology
[0002] An ultrasonic cleaner is a cleaning machine that uses ultrasonic waves to propagate in a liquid, causing the liquid and the cleaning tank to vibrate together at the ultrasonic frequency. The liquid and the cleaning tank have their own natural frequencies when they vibrate. It is an industrial machine that uses the ultrasonic cavitation effect to remove dirt from the surface of objects. It consists of a cleaning tank, a transducer, and an ultrasonic generator.
[0003] The core principle of an ultrasonic cleaner is to use an ultrasonic generator to convert electrical energy into high-frequency mechanical vibration. The vibration propagates through the liquid in the cleaning tank, causing the liquid to generate a large number of tiny bubbles. These bubbles are rapidly generated, expand, and burst under the action of vibration, releasing a strong cavitation effect that directly acts on the dirt on the surface and in the crevices of medical instruments. After the medical instruments are cleaned, they can be removed from the ultrasonic cleaner.
[0004] Traditional ultrasonic cleaners lack drying functions. After cleaning medical devices or workpieces, the devices often need to be transferred to other drying equipment or spaces for drying, which is cumbersome and may cause secondary pollution.
[0005] Therefore, it is necessary to provide an ultrasonic cleaner with a drying function to solve the above-mentioned technical problems. Summary of the Invention
[0006] This invention provides an ultrasonic cleaner with a drying function, which solves the problem that traditional ultrasonic cleaners lack drying function, and that medical instruments or workpieces need to be dried separately after cleaning, which is cumbersome and prone to secondary pollution during the transfer process.
[0007] To solve the above-mentioned technical problems, the ultrasonic cleaning machine with drying function provided by this utility model includes: an adjustable base frame; An ultrasonic generator is mounted on the top of an adjustable base. A cleaning tank is mounted on the top of the ultrasonic generator. A discharge pipe is mounted on one side of the cleaning tank. A hot air device is mounted on the top of the adjustable base near one side. A pressurizing device is mounted on the top of the hot air device. A heating pipe is mounted at the outlet of the pressurizing device. Two injection pipes are mounted at the other end of the heating pipe through a T-joint. The mounting frame is installed on top of the adjustable base frame. A lifting assembly is installed on the top of the mounting frame. A drive assembly is installed on the telescopic end of the lifting assembly. A fixed frame is installed on the output end of the drive assembly. A perforated placement frame is installed at the bottom of the fixed frame. Support rods are installed on the bottom of the lifting assembly near the front and back. An air jet is installed at the bottom end of the support rods through a connector. The cleaning bucket is round, which facilitates the rotation of the perforated placement frame. A valve is installed at the other end of the discharge pipe, connecting the outlet of the hot air equipment and the inlet of the booster equipment.
[0008] Preferably, a control box with a door is installed on the top of the adjusting base, and an operation panel is installed on one side of the control box; The control panel allows you to set the equipment's operating parameters. Inside the control box are power switches and controllers that control the operation of the equipment. The box door is equipped with a lock.
[0009] Preferably, the adjustable base includes a base plate, a mounting structure, and an adjusting structure, wherein the mounting structure is used to install the adjusting structure on the bottom of the base plate; The threaded connection between the adjustment structure and the installation structure can be used to adjust the stability of the base plate.
[0010] Preferably, the lifting assembly includes a telescopic component, a stabilizer bar, and a movable plate. The telescopic component is mounted on the top of the mounting frame, the movable plate is mounted on the telescopic end of the telescopic component, and the stabilizer bar is mounted on the top of the movable plate.
[0011] Preferably, the drive assembly includes a protective housing, an angle sensor, and a drive component, wherein the protective housing is used to mount the drive component to the bottom of the movable plate.
[0012] Preferably, the inlet of the hot air device is equipped with a filter assembly, which includes a filter tube, an interceptor component, and a sealing component. The filter tube is installed at the inlet of the hot air device, the interceptor component is installed inside the filter tube, and the sealing component is used to seal the other end of the filter tube.
[0013] Preferably, a liquid storage tank is installed on the top of the adjustable base at the back position, a first conveying structure with a suction tube is installed on one side of the liquid storage tank, a second conveying structure with a fixed tube is installed on the other side of the liquid storage tank, and a conveying tube is installed at the outlet of the second conveying structure; The other end of the delivery pipe is connected to the outer surface of the cleaning tank near the top, for delivering liquid into the interior of the cleaning tank. The other end of the suction pipe is connected to the discharge pipe. The delivery structure includes a housing and a pump for delivering liquid. A discharge pipe with a valve is also installed on the back of the storage tank to allow sewage to drain.
[0014] Preferably, a connecting pipe with a valve is installed on the other side of the liquid storage tank near the bottom, and a filter plate is installed inside the liquid storage tank near the middle via a support bar; The other end of the valve is connected to a fixed pipe.
[0015] Compared with related technologies, the ultrasonic cleaner with drying function provided by this utility model has the following beneficial effects: This invention provides an ultrasonic cleaner with a drying function. To ensure rapid drying of medical devices or workpieces cleaned by the ultrasonic cleaner and prevent secondary contamination, a lifting assembly is mounted on top of the cleaning tank via a mounting bracket. A drive assembly with a fixed frame is installed at the telescopic end of the lifting assembly. The drive assembly rotates the perforated placement frame at the bottom of the fixed frame, generating centrifugal force to eject liquid. This, combined with hot air from the jet nozzle, quickly dries water stains on the surface of the workpiece or medical device. This design reduces the time spent manually transferring workpieces to external drying equipment. The entire cleaning and drying process is completed within one machine, significantly shortening the process flow. For batch cleaning and drying of workpieces, it significantly increases the throughput per unit time, avoiding secondary contamination that may occur when workpieces or medical devices come into contact with the external environment during transfer, and ensuring high cleanliness of the cleaned workpieces. Attached Figure Description
[0016] Figure 1 A schematic diagram of the first embodiment of the ultrasonic cleaner with drying function provided by this utility model; Figure 2 A schematic diagram of the adjustment structure is provided for this utility model; Figure 3 Provided for this utility model Figure 1 An enlarged view of point A shown; Figure 4 A schematic diagram of the drive component is provided for this utility model; Figure 5 A structural schematic diagram of the interception component is provided for this utility model; Figure 6 A schematic diagram of the second embodiment of the ultrasonic cleaner with drying function provided by this utility model; Figure 7 A schematic diagram of the filter plate is provided for this utility model; Figure 8 Provided for this utility model Figure 7 A magnified view of point B shown.
[0017] The diagram is labeled as follows: 1. Adjustable base frame; 101. Base plate; 102. Mounting structure; 103. Adjustable structure. 2. Ultrasonic generator; 3. Cleaning tank; 4. Hot air equipment; 5. Pressurization equipment; 6. Heating pipe; 7. Mounting bracket. 8. Lifting assembly; 801. Telescopic component; 802. Stabilizer bar; 803. Movable plate; 9. Drive assembly; 901. Protective housing; 902. Angle sensor; 903. Drive component; 10. Fixture, 11. Perforated frame, 12. Drain pipe, 13. Control panel, 14. Box door, 15. Control box; 16. Filter assembly; 161. Filter tube; 162. Interception component; 163. Sealing component; 17. T-joint, 18. Injection pipe, 19. Jet nozzle, 20. Connector, 21. Support rod, 22. First conveying structure, 23. Suction pipe, 24. Liquid storage tank, 25. Connecting pipe, 26. Valve, 27. Fixing pipe, 28. Second conveying structure, 29. Conveying pipe, 30. Filter plate, 31. Support bar. Detailed Implementation
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments. First Embodiment
[0019] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of the first embodiment of the ultrasonic cleaner with drying function provided by this utility model; Figure 2 A schematic diagram of the adjustment structure is provided for this utility model; Figure 3 Provided for this utility model Figure 1 An enlarged view of point A shown; Figure 4 A schematic diagram of the drive component is provided for this utility model; Figure 5 A structural schematic diagram of the interception component is provided for this utility model. The ultrasonic cleaner with drying function includes: an adjustable base frame 1; An ultrasonic generator 2 is mounted on the top of an adjustable base frame 1. A cleaning tank 3 is mounted on the top of the ultrasonic generator 2. A discharge pipe 12 is mounted on one side of the cleaning tank 3. A hot air device 4 is mounted on the top of the adjustable base frame 1 near one side. A pressurizing device 5 is mounted on the top of the hot air device 4. A heating pipe 6 is mounted at the outlet of the pressurizing device 5. Two injection pipes 18 are mounted on the other end of the heating pipe 6 through a three-way connector 17. Mounting frame 7 is mounted on top of adjusting base frame 1. A lifting assembly 8 is mounted on top of mounting frame 7. A drive assembly 9 is mounted on the telescopic end of the lifting assembly 8. A fixing frame 10 is mounted on the output end of the drive assembly 9. A perforated placement frame 11 is mounted on the bottom of the fixing frame 10. Support rods 21 are mounted on the bottom of the lifting assembly 8 near the front and back. A jet nozzle 19 is mounted on the bottom end of the support rod 21 through a connector 20. The cleaning tub 3 is round, which facilitates the rotation of the perforated placement frame 11. A valve 26 is installed at the other end of the discharge pipe 12. The outlet of the hot air device 4 is connected to the inlet of the pressurizing device 5. The other end of the injection pipe 18 is connected to the connector 20. The jet nozzle 19 faces the perforated placement frame 11, which is located inside the cleaning tub 3.
[0020] Please refer to Figure 1 The top of the adjusting base frame 1 is equipped with a control box 15 with a door 14, and an operation panel 13 is installed on one side of the control box 15. The operation panel 13 can set the equipment operating parameters. The control box 15 is equipped with a power switch and a controller for controlling the operation of the equipment. The door 14 is equipped with a lock.
[0021] Please refer to Figure 1 and Figure 2 The adjustable base frame 1 includes a base plate 101, a mounting structure 102 and an adjusting structure 103. The mounting structure 102 is used to mount the adjusting structure 103 to the bottom of the base plate 101. The threaded connection between the adjusting structure 103 and the mounting structure 102 can adjust the stability of the base plate 101.
[0022] Please refer to Figure 1 and Figure 2 The lifting assembly 8 includes a telescopic component 801, a stabilizer bar 802, and a movable plate 803. The telescopic component 801 is installed on the top of the mounting frame 7, the movable plate 803 is installed on the telescopic end of the telescopic component 801, and the stabilizer bar 802 is installed on the top of the movable plate 803. The stabilizer bar 802 passes through the mounting bracket 7 to increase the stability of the movable plate 803.
[0023] Please refer to Figure 1 and Figure 4 The drive assembly 9 includes a protective shell 901, an angle sensor 902, and a drive component 903. The protective shell 901 is used to mount the drive component 903 to the bottom of the movable plate 803. The drive component 903 controller, in conjunction with the angle sensor 902, can precisely control the rotation speed and rotation angle.
[0024] Please refer to Figure 2 and Figure 5 The hot air device 4 has a filter assembly 16 installed at its inlet. The filter assembly 16 includes a filter tube 161, an interceptor 162, and a sealing component 163. The filter tube 161 is installed at the inlet of the hot air device 4. The interceptor 162 is installed inside the filter tube 161. The sealing component 163 is used to seal the other end of the filter tube 161. An air inlet duct is provided at one end of the sealing component 163.
[0025] The working principle of the ultrasonic cleaner with drying function provided by this utility model is as follows: The lifting assembly 8 is mounted on top of the cleaning tank 3 via the mounting bracket 7. A drive assembly 9 with a fixing bracket 10 is installed at the telescopic end of the lifting assembly 8. The drive assembly 9 drives the perforated placement frame 11 at the bottom of the fixing bracket 10 to rotate, generating centrifugal force to throw the liquid out. This assists the hot air ejected from the jet nozzle 19 in quickly drying water stains on the surface of the workpiece or medical device. In actual use, the workpiece or medical device is first placed inside the perforated placement frame 11, then the lifting assembly 8 is activated to immerse the perforated placement frame 11 in the cleaning liquid. Simultaneously, the ultrasonic generator 2 is activated to clean the workpiece. Alternatively, when cleaning medical devices, after cleaning, the lifting component 8 resets, allowing the perforated placement frame 11 to detach from the liquid until the top of the perforated placement frame 11 is flush with the top of the cleaning tank 3. Then, the drive component 9 can be activated to rotate the perforated placement frame 11, causing the water stains on the surface of the workpiece or medical device to be thrown out by centrifugal force. At the same time, the hot air device 4 provides hot air, which is increased by the pressurization device 5 and sprayed into the jet head 19 to help dry the water stains on the surface of the workpiece or medical device quickly. After drying, the staff only needs to remove the workpiece or medical device from the inside of the perforated placement frame 11.
[0026] Compared with related technologies, the ultrasonic cleaner with drying function provided by this utility model has the following beneficial effects: To ensure rapid drying of medical devices or workpieces cleaned by the ultrasonic cleaner and prevent secondary contamination, a lifting assembly 8 is mounted on top of the cleaning tank 3 via a mounting bracket 7. A drive assembly 9 with a fixed frame 10 is installed at the telescopic end of the lifting assembly 8. The drive assembly 9 rotates the perforated placement frame 11 at the bottom of the fixed frame 10, generating centrifugal force to eject liquid. This, combined with the hot air ejected from the jet nozzle 19, quickly dries water stains on the surface of the workpiece or medical device. This design reduces the time spent manually transferring workpieces to external drying equipment. The entire cleaning and drying process is completed within one machine, significantly shortening the process flow. For batch cleaning and drying of workpieces, this design significantly increases the throughput per unit time, preventing secondary contamination that may occur when workpieces or medical devices come into contact with the external environment during transfer, and ensuring high cleanliness of the cleaned workpieces. Second Embodiment
[0027] Please refer to the following: Figures 6-7 - Figure 8 , Figure 6 A schematic diagram of the second embodiment of the ultrasonic cleaner with drying function provided by this utility model; Figure 7 A schematic diagram of the filter plate is provided for this utility model; Figure 8 Provided for this utility model Figure 7 The enlarged view at point B shows an ultrasonic cleaner with a drying function based on the first embodiment of this application. The second embodiment of this application proposes another ultrasonic cleaner with a drying function. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.
[0028] Specifically, the ultrasonic cleaner with drying function provided in the second embodiment of this application differs in that, please refer to... Figure 6 The top of the adjusting base 1 is located at the back position and a liquid storage tank 24 is installed. A first conveying structure 22 with a suction tube 23 is installed on one side of the liquid storage tank 24, and a second conveying structure 28 with a fixed tube 27 is installed on the other side of the liquid storage tank 24. A conveying tube 29 is installed at the outlet of the second conveying structure 28. The other end of the delivery pipe 29 is connected to the outer surface of the cleaning tank 3 near the top, for delivering liquid into the interior of the cleaning tank 3. The other end of the suction pipe 23 is connected to the discharge pipe 12. The delivery structure includes a housing and a pump for delivering liquid. A discharge pipe for wastewater is also installed on the back of the storage tank 24 and a valve is installed. The first delivery structure 22 injects the extracted liquid into the interior of the storage tank 24 for filtration.
[0029] Please refer to Figure 6 , Figure 7 and Figure 8 On the other side of the liquid storage tank 24, near the bottom, there is a connecting pipe 25 with a valve 26. Inside the liquid storage tank 24, near the middle, there is a filter plate 30 installed by a support bar 31. The other end of valve 26 is connected to fixed pipe 27, and filter plate 30 can filter impurities.
[0030] Compared with related technologies, the ultrasonic cleaner with drying function provided by this utility model has the following beneficial effects: To allow the ultrasonic cleaner to be reused, a liquid storage tank 24 with a filter plate 30 is installed on the top of the adjustable base 1. The turbid cleaning liquid inside the cleaning tank 3 is drawn out through the first conveying structure 22 and the suction pipe 23 and injected into the liquid storage tank 24. After being filtered by the filter plate 30, it is injected into the cleaning tank 3 through the second conveying structure 28. In actual use, after the workpiece or medical device is cleaned, the cleaning liquid is first discharged and filtered before the drying operation is performed. This can reduce the liquid splashing caused by the airflow. After drying, the filtered cleaning liquid is injected from the bottom to continue cleaning. If the cleaning liquid needs to be replaced, the drain pipe on the back of the liquid storage tank 24 can be opened to discharge the clean cleaning liquid.
[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An ultrasonic cleaner with a drying function, characterized in that, include: Adjust the base frame; An ultrasonic generator is mounted on the top of an adjustable base. A cleaning tank is mounted on the top of the ultrasonic generator. A discharge pipe is mounted on one side of the cleaning tank. A hot air device is mounted on the top of the adjustable base near one side. A pressurizing device is mounted on the top of the hot air device. A heating pipe is mounted at the outlet of the pressurizing device. Two injection pipes are mounted at the other end of the heating pipe through a T-joint. The mounting frame is installed on top of the adjustable base frame. A lifting assembly is installed on the top of the mounting frame. A drive assembly is installed on the telescopic end of the lifting assembly. A fixing frame is installed on the output end of the drive assembly. A perforated placement frame is installed at the bottom of the fixing frame. Support rods are installed on the bottom of the lifting assembly near the front and back. Air jets are installed at the bottom of the support rods via connectors.
2. The ultrasonic cleaning machine with drying function according to claim 1, characterized in that, A control box with a door is installed on the top of the adjustable base frame, and an operation panel is installed on one side of the control box.
3. The ultrasonic cleaning machine with drying function according to claim 1, characterized in that, The adjustable base includes a base plate, a mounting structure, and an adjusting structure. The mounting structure is used to install the adjusting structure on the bottom of the base plate.
4. The ultrasonic cleaner with drying function according to claim 1, characterized in that, The lifting assembly includes a telescopic component, a stabilizer bar, and a movable plate. The telescopic component is mounted on the top of the mounting frame, the movable plate is mounted on the telescopic end of the telescopic component, and the stabilizer bar is mounted on the top of the movable plate.
5. The ultrasonic cleaning machine with drying function according to claim 1, characterized in that, The drive assembly includes a protective housing, an angle sensor, and a drive component. The protective housing is used to mount the drive component to the bottom of the movable plate.
6. The ultrasonic cleaning machine with drying function according to claim 1, characterized in that, The hot air equipment has a filter assembly installed at its inlet. The filter assembly includes a filter tube, an interceptor, and a sealing component. The filter tube is installed at the inlet of the hot air equipment, the interceptor is installed inside the filter tube, and the sealing component is used to seal the other end of the filter tube.
7. The ultrasonic cleaning machine with drying function according to claim 1, characterized in that, A liquid storage tank is installed on the top of the adjustable base frame at the back position. A first conveying structure with a suction tube is installed on one side of the liquid storage tank, and a second conveying structure with a fixed tube is installed on the other side of the liquid storage tank. A conveying tube is installed at the outlet of the second conveying structure.
8. The ultrasonic cleaning machine with drying function according to claim 7, characterized in that, On the other side of the liquid storage tank, near the bottom, there is a connecting pipe with a valve. Inside the liquid storage tank, near the middle, there is a filter plate installed by a support bar.