Tsp bearing rotary type strong cleaning equipment

Abstract

The utility model discloses a TSP bearing rotary type powerful cleaning equipment, including equipment body, the top of equipment body is equipped with cleaning tank, drying groove and placing groove respectively, the cleaning tank and drying groove are equipped with ultrasonic generator and drying -machine respectively in, the top of equipment body is provided with rotating component, the utility model relates to TSP bearing cleaning technical field, this TSP bearing rotary type powerful cleaning equipment, through rotating component drives three sets of clamping assembly to cooperate, makes it complete clamping, cleaning and drying procedure in turn, clamping assembly has realized to the stable clamping of bearing body of different specification size, has solved the problem that bearing body can be caused by artificial clamping instability and leads to the accidental falling of bearing body in the cleaning process, and rotating component rotates through driving clamping assembly and bearing body, has realized the parallel operation of multiple processes, has reduced the equipment downtime, has improved work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of TSP bearing cleaning technology, specifically a TSP bearing rotary high-power cleaning device. Background Technology

[0002] TSP bearings are miniature bearings specifically designed for rotary guide tools. Their basic structure mainly consists of a housing ring, a shaft ring, a blocking unit, a positioning unit, a multi-functional unit, and a detection unit. The shaft ring is located directly above the housing ring, with tapered rollers positioned between them for rotary guidance. The blocking unit and positioning unit are installed inside and outside the tapered rollers, respectively, forming a multi-layered protective structure.

[0003] Existing bearing cleaning equipment typically requires manual clamping of the bearings using clamping tools before placing them in the cleaning tank, and then cleaning the surface by spraying cleaning fluid. However, this method has certain shortcomings. Manual clamping may cause precision bearings to fall or be bumped due to uneven force or operational errors, resulting in surface damage to the raceways or rolling elements, affecting their final service life and performance. In addition, the entire process, including clamping, positioning, cleaning, and drying, consumes a lot of time, and the number of bearings that can be processed per unit time is limited, resulting in a high proportion of labor costs.

[0004] Therefore, this utility model provides a TSP bearing rotary high-power cleaning device, which solves the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a TSP bearing rotary high-power cleaning device, which solves the aforementioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a TSP bearing rotary high-power cleaning device, comprising a device body, wherein a cleaning tank, a drying tank, and a placement tank are respectively provided on the top of the device body, an ultrasonic generator and a dryer are respectively installed in the cleaning tank and the drying tank, a rotating assembly is provided on the top of the device body, the rotating assembly includes a first motor fixedly installed inside the device body, the power shaft of the first motor is fixedly connected to a bevel gear drive rod through a bearing, a rotating shaft is rotatably connected to the top of the device body, a bevel gear drive part is provided outside the rotating shaft, the bevel gear drive part and the bevel gear drive rod are meshed and connected, a rotating part is fixedly connected to the top of the rotating shaft, and three sets of hydraulic piston cylinders are fixedly installed on the top of the rotating part.

[0007] Preferably, the three sets of hydraulic piston cylinders correspond one-to-one with the cleaning tank, the drying tank and the placement tank, and the movable ends of the bottom of the three sets of hydraulic piston cylinders all pass through the rotating part and are all equipped with clamping components.

[0008] Preferably, the clamping assembly includes a fixed seat that is fixedly connected to the movable end of the bottom of the hydraulic piston cylinder. The fixed seat has a drive cavity inside, and a second motor is fixedly installed inside the fixed seat. The power shaft of the second motor extends into the drive cavity and is fixedly connected to a bidirectional screw through a bearing.

[0009] Preferably, the external threaded connection of the bidirectional screw has two threaded drive components. The rotating connection portion on the side of the threaded drive component extends to the outside of the fixed seat and is rotatably connected to a clamping component via a rotating rod. The clamping component is provided in three sets.

[0010] Preferably, each of the three sets of clamping members has a guide rod fixedly connected to its top, the top of the guide rod is slidably connected to the fixed seat, a clamping groove is provided on the outer side of the clamping member, a flexible fitting part is provided in the clamping groove, a bearing body is provided outside the clamping groove, and the inner mounting part of the bearing body is fitted with the flexible fitting part.

[0011] Preferably, a main controller is provided on the side of the device body, the main controller is electrically connected to the first motor, the main controller is electrically connected to the second motor, and the main controller is electrically connected to the hydraulic piston cylinder.

[0012] Beneficial effects This invention provides a rotary high-power cleaning device for TSP bearings. Compared with the prior art, it has the following advantages: (1) A TSP bearing rotary high-power cleaning device, the device body is equipped with a cleaning tank and a drying tank, which can respectively realize the cleaning and drying treatment of the bearing body. The device drives three sets of bearing bodies to work together through a rotating component, so that they can complete the clamping, cleaning and drying processes in sequence, which significantly shortens the operation cycle and improves the overall work efficiency. During operation, the ultrasonic generator in the cleaning tank and the dryer in the drying tank are turned on by the main controller. Then, the first motor is controlled by the main controller PLC to work. The first motor drives the bevel gear drive rod to rotate, thereby driving the bevel gear drive part and the rotating shaft to rotate, thereby driving the rotating part and the bearing body clamped by the clamping component to rotate. When one set of bearing bodies rotates to the top of the cleaning tank, the hydraulic piston cylinder extends and retracts downward, immersing the bearing body in the cleaning liquid. The ultrasonic generator excites the cleaning liquid to generate a cavitation effect, thoroughly cleaning the bearing. At the same time, another set of bearing bodies located above the drying tank is driven by another set of hydraulic piston cylinders to descend, and is efficiently dried by the dryer.

[0013] (2) A TSP bearing rotary high-power cleaning device, by setting multiple sets of clamping components, realizes stable clamping of bearing bodies of different specifications and sizes, and solves the problem that the bearing body may fall accidentally due to unstable manual clamping during the cleaning process. During clamping, the bearing body is first placed in the corresponding clamping component, and then the second motor is controlled by the main controller PLC to drive the bidirectional screw to rotate. During the rotation of the bidirectional screw, the two threaded drive components gradually move towards the middle position and drive the rotating rod to rotate, thereby driving the clamping component to move outward until the flexible fitting part is tightly attached to the inner side of the bearing body, thus realizing stable clamping of the bearing body. Among them, the guide rod plays a guiding role during the clamping process to ensure smooth movement of the clamping component. The clamping component is provided with a clamping groove on the outside, which can radially limit the bearing body; at the same time, the flexible fitting part embedded in the clamping groove further enhances the fitting effect with the inner ring surface of the bearing, ensuring the clamping force while avoiding scratching the surface of the workpiece. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall external structure of this utility model; Figure 2 This is a side view of the external structure of this utility model; Figure 3 This is a schematic diagram of the overall cleaning structure of this utility model; Figure 4 This is a cross-sectional schematic diagram of the clamping component of this utility model.

[0015] In the diagram: 1. Equipment body; 2. Main controller; 3. Cleaning tank; 4. Drying tank; 5. Placement tank; 6. Rotating assembly; 7. Clamping assembly; 8. Bearing body; 601. Rotating shaft; 602. Bevel gear drive unit; 603. First motor; 604. Bevel gear drive rod; 605. Rotating part; 606. Hydraulic piston cylinder; 701. Fixed base; 702. Second motor; 703. Bidirectional screw; 704. Threaded drive component; 705. Rotating rod; 706. Clamping component; 707. Flexible fitting part; 708. Guide rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1: Please see Figure 1-4A TSP bearing rotary high-power cleaning device includes a device body 1. The top of the device body 1 is provided with a cleaning tank 3, a drying tank 4 and a placement tank 5. An ultrasonic generator and a dryer are respectively installed in the cleaning tank 3 and the drying tank 4. A rotating assembly 6 is provided on the top of the device body 1. The rotating assembly 6 includes a first motor 603 fixedly installed inside the device body 1. The power shaft of the first motor 603 is fixedly connected to a bevel gear drive rod 604 through a bearing. A rotating shaft 601 is rotatably connected to the top of the device body 1. A bevel gear drive part 602 is provided outside the rotating shaft 601. The bevel gear drive part 602 and the bevel gear drive rod 604 are meshed. A rotating part 605 is fixedly connected to the top of the rotating shaft 601. Three sets of hydraulic piston cylinders 606 are fixedly installed on the top of the rotating part 605. The three sets of hydraulic piston cylinders 606 correspond to the cleaning tank 3, drying tank 4 and placement tank 5 respectively. The movable ends of the bottom of the three sets of hydraulic piston cylinders 606 all pass through the rotating part 605 and are all equipped with clamping components 7. The clamping assembly 7 includes a fixed seat 701 that is fixedly connected to the movable end of the bottom of the hydraulic piston cylinder 606. The fixed seat 701 has a drive cavity inside. A second motor 702 is fixedly installed inside the fixed seat 701. The power shaft of the second motor 702 extends into the drive cavity and is fixedly connected to a bidirectional screw 703 through a bearing. The external threaded connection of the bidirectional screw 703 has two threaded drive members 704. The rotating connection part on the side of the threaded drive member 704 extends to the outside of the fixed seat 701 and is rotatably connected to the clamping member 706 through the rotating rod 705. The clamping member 706 is provided in three sets. The top of each of the three clamping parts 706 is fixedly connected to a guide rod 708. The top of the guide rod 708 is slidably connected to the fixed seat 701. A clamping groove is provided on the outer side of the clamping part 706. A flexible fitting part 707 is provided in the clamping groove. A bearing body 8 is provided outside the clamping groove. The inner mounting part of the bearing body 8 is fitted with the flexible fitting part 707. A main controller 2 is provided on the side of the equipment body 1. The main controller 2 is electrically connected to the first motor 603, the second motor 702, and the hydraulic piston cylinder 606.

[0018] like Figure 1 , Figure 2 and Figure 3 The equipment body 1 is equipped with a cleaning tank 3 and a drying tank 4, which can respectively achieve the cleaning and drying of the bearing body 8. The equipment drives the three sets of bearing bodies 8 to work together through the rotating component 6, so that they can complete the clamping, cleaning and drying processes in sequence, which significantly shortens the operation cycle and improves the overall work efficiency.

[0019] During operation, the ultrasonic generator in the cleaning tank 3 and the dryer in the drying tank 4 are turned on by the main controller 2. Then, the main controller 2 controls the first motor 603 via PLC. The first motor 603 drives the bevel gear drive rod 604 to rotate, which in turn drives the bevel gear drive unit 602 and the rotating shaft 601 to rotate, thereby driving the rotating unit 605 and the bearing body 8 held by the clamping assembly 7 to rotate. When one set of bearing bodies 8 rotates above the cleaning tank 3, the main controller 2 controls the hydraulic piston cylinder 606 via PLC to extend and retract downwards, immersing the bearing body 8 in the cleaning fluid. The ultrasonic generator stimulates the cleaning fluid to produce a cavitation effect, thoroughly cleaning the bearings. Simultaneously, the main controller 2 controls another set of hydraulic piston cylinders 606 via PLC to lower another set of bearing bodies 8 located above the drying tank 4, where they are efficiently dried by the dryer. The remaining clamping assembly 7 is used to replace the next set of bearing bodies 8 to be cleaned. This assembly configuration enables parallel operation of multiple processes, reducing equipment downtime and improving overall work efficiency.

[0020] like Figure 2 , Figure 3 and Figure 4 By setting multiple sets of clamping components 7, stable clamping of the bearing body 8 is achieved, which solves the problem that the bearing body 8 may fall accidentally during the cleaning process due to unstable manual clamping.

[0021] During operation, the bearing body 8 is first placed in the corresponding clamping component 706. Then, the main controller 2 controls the second motor 702 via PLC to drive the bidirectional screw 703 to rotate. During the rotation of the bidirectional screw 703, the two threaded drive components 704 gradually move towards the center position and drive the rotating rod 705 to rotate, thereby driving the clamping component 706 to move outward until the flexible fitting part 707 is tightly fitted to the inner side of the bearing body 8, thus achieving stable clamping of the bearing body 8. The guide rod 708 plays a guiding role during the clamping process, ensuring smooth movement of the clamping component 706. The clamping component 706 has a clamping groove on its outer side, which can radially limit the bearing body 8. At the same time, the flexible fitting part 707 embedded in the clamping groove further enhances the fitting effect with the inner ring surface of the bearing, ensuring clamping force while avoiding scratching the workpiece surface.

[0022] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A TSP bearing rotary high-power cleaning device, comprising a device body (1), characterized in that: The top of the equipment body (1) is provided with a cleaning tank (3), a drying tank (4) and a placement tank (5). The cleaning tank (3) and the drying tank (4) are respectively equipped with an ultrasonic generator and a dryer. The top of the equipment body (1) is provided with a rotating assembly (6). The rotating assembly (6) includes a first motor (603) fixedly installed inside the equipment body (1). The power shaft of the first motor (603) is fixedly connected to a bevel gear drive rod (604) through a bearing. The top of the equipment body (1) is rotatably connected to a rotating shaft (601). A bevel gear drive part (602) is provided outside the rotating shaft (601). The bevel gear drive part (602) and the bevel gear drive rod (604) are meshed. The top of the rotating shaft (601) is fixedly connected to a rotating part (605). Three sets of hydraulic piston cylinders (606) are fixedly installed on the top of the rotating part (605).

2. The TSP bearing rotary high-power cleaning device according to claim 1, characterized in that: The three sets of hydraulic piston cylinders (606) correspond one-to-one with the cleaning tank (3), the drying tank (4) and the placement tank (5). The movable ends of the bottom of the three sets of hydraulic piston cylinders (606) all pass through the rotating part (605) and are all equipped with clamping components (7).

3. The TSP bearing rotary high-power cleaning device according to claim 2, characterized in that: The clamping assembly (7) includes a fixed seat (701) that is fixedly connected to the movable end of the bottom of the hydraulic piston cylinder (606). The fixed seat (701) has a drive cavity inside. A second motor (702) is fixedly installed inside the fixed seat (701). The power shaft of the second motor (702) extends into the drive cavity and is fixedly connected to a bidirectional screw (703) through a bearing.

4. The TSP bearing rotary high-power cleaning device according to claim 3, characterized in that: The external threaded connection of the bidirectional screw (703) has two threaded drive members (704). The rotating connection part on the side of the threaded drive member (704) extends to the outside of the fixed seat (701) and is rotatably connected to the clamping member (706) through the rotating rod (705). The clamping member (706) is provided in three sets.

5. The TSP bearing rotary high-power cleaning device according to claim 4, characterized in that: The top of each of the three sets of clamping members (706) is fixedly connected to a guide rod (708). The top of the guide rod (708) is slidably connected to the fixed seat (701). A clamping groove is provided on the outer side of the clamping member (706). A flexible fitting part (707) is provided in the clamping groove. A bearing body (8) is provided outside the clamping groove. The inner mounting part of the bearing body (8) and the flexible fitting part (707) are fitted together.

6. The TSP bearing rotary high-power cleaning device according to claim 1, characterized in that: A main controller (2) is provided on the side of the equipment body (1). The main controller (2) is electrically connected to the first motor (603), the main controller (2) is electrically connected to the second motor (702), and the main controller (2) is electrically connected to the hydraulic piston cylinder (606).

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