A ring clamp forming apparatus for railway fittings

Abstract

The utility model relates to a kind of annular hoop forming equipment for railway fittings, including pedestal, drive mechanism is fixedly connected with one side of pedestal, and drive mechanism bottom is provided with forming mechanism, and the ejection mechanism is fixedly connected with one side of pedestal, and forming mechanism includes the connecting plate fixedly connected in the bottom of drive mechanism;The hoop forming equipment is automatically operated by electric push rod and punch block, and the forming action of annular hoop can be quickly and continuously completed, the production cycle is greatly shortened, compared with traditional manual operation or simple mechanical equipment, production efficiency is significantly improved, the demand of large-scale production is satisfied, the design that the number of adjusting hole is not less than five provides the position adjustment of forming rod with greater range of choice, operating personnel can flexibly adjust the position of forming rod according to actual production demand, thereby producing annular hoop of different specifications and sizes, satisfying the diversified market demand, improve the versatility and adaptability of equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of hoop production equipment, specifically a ring hoop forming equipment for railway accessories. Background Technology

[0002] In the field of railway construction and maintenance, the quality and precision of railway components play a crucial role in the safety and stability of railway operation. As a key component among railway components, the ring clamp is widely used to fix and connect rails and related facilities, and its molding quality directly affects the overall performance of the railway.

[0003] Existing simple mechanical equipment has significant functional limitations, often only able to produce ring clamps of a single specification. It cannot flexibly adjust the molding parameters according to actual needs to adapt to the production of clamps of different sizes and shapes. In addition, these devices have low material utilization during the molding process, which easily leads to material waste and increases production costs. Therefore, a ring clamp molding device for railway accessories is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a ring clamp forming device for railway accessories, which has the advantages of wide applicability and simple operation, and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ring clamp forming device for railway accessories, comprising a base, a driving mechanism fixedly connected to one side of the base, a forming mechanism provided at the bottom of the driving mechanism, and an ejection mechanism fixedly connected to one side of the base.

[0006] Furthermore, the forming mechanism includes a connecting plate fixedly connected to the bottom of the driving mechanism, a reinforcing plate fixedly connected to the bottom of the connecting plate, a forming rod fixedly connected inside the reinforcing plate, an adjustment hole opened inside the reinforcing plate, and a bolt threadedly connected inside the forming rod.

[0007] Furthermore, the drive mechanism includes a support arm fixedly connected to one side of the base, an electric push rod fixedly connected inside the support arm, and a stamping block fixedly connected to the bottom of the electric push rod.

[0008] Furthermore, the bolt is threaded into the inside of the adjustment hole, and the number of adjustment holes is not less than five.

[0009] Furthermore, the ejection mechanism includes a molding plate fixedly connected to one side of the base, a fixing plate fixedly connected to one side of the base, a push rod movably connected inside the fixing plate, a spring sleeved on the outer surface of the push rod, and a fixing plate fixedly connected to the bottom of the push rod.

[0010] Furthermore, the top of the spring is fixedly connected to the fixed plate, the bottom is fixedly connected to the fixed plate, and the top rod is movably connected inside the molding plate.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects: 1. This equipment for forming ring clamps for railway fittings, through the automated operation of electric push rods and stamping blocks, can quickly and continuously complete the forming action of ring clamps, greatly shortening the production cycle. Compared with traditional manual operation or simple mechanical equipment, it significantly improves production efficiency and meets the needs of large-scale production. The design with no less than five adjustment holes provides a wide range of choices for adjusting the position of the forming rod. Operators can flexibly adjust the position of the forming rod according to actual production needs, thereby producing ring clamps of different specifications and sizes to meet diverse market demands and improve the versatility and adaptability of the equipment.

[0012] 2. This equipment for forming ring clamps for railway accessories features an ejector mechanism that, after the ring clamp is formed, can smoothly eject the formed clamp from the forming plate through the cooperation of the ejector rod and spring. This avoids the tediousness of manual removal and potential damage to the product, improving the convenience of the production process and the integrity of the product. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram from another perspective of the present invention; Figure 3 This is a schematic diagram of the molding mechanism of this utility model; Figure 4 This is a schematic diagram of the ejection mechanism of this utility model.

[0014] In the figure: 1 base, 2 drive mechanism, 201 support arm, 202 electric push rod, 203 stamping block, 3 forming mechanism, 301 connecting plate, 302 reinforcing plate, 303 adjusting hole, 304 forming rod, 305 bolt, 4 ejection mechanism, 401 forming plate, 402 fixing plate, 403 push rod, 404 spring, 405 fixing plate. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-4The embodiment of the equipment for forming a ring clamp for railway accessories includes a base 1, a driving mechanism 2 fixedly connected to one side of the base 1, a forming mechanism 3 provided at the bottom of the driving mechanism 2, and an ejection mechanism 4 fixedly connected to one side of the base 1.

[0017] The forming mechanism 3 includes a connecting plate 301 fixedly connected to the bottom of the driving mechanism 2. A reinforcing plate 302 is fixedly connected to the bottom of the connecting plate 301. A forming rod 304 is fixedly connected inside the reinforcing plate 302. An adjustment hole 303 is opened inside the reinforcing plate 302. A bolt 305 is threadedly connected inside the forming rod 304. The bolt 305 is threadedly connected inside the adjustment hole 303. The number of adjustment holes 303 is not less than five.

[0018] The design with at least five adjustment holes provides ample options for adjusting the position of the forming rod 304. Operators can quickly adjust the position of the forming rod according to different customer order requirements, thereby producing ring clamps of different diameters and widths. For example, both small-diameter and large-diameter ring clamps can be produced, meeting the diverse needs of the market.

[0019] The design of having no fewer than five adjustment holes 303 provides a wide range of options for adjusting the position of the forming rod 304. Operators can flexibly adjust the position of the forming rod according to actual production needs, thereby producing ring clamps of different specifications and sizes to meet diverse market demands and improve the versatility and adaptability of the equipment.

[0020] Secondly, the drive mechanism 2 includes a support arm 201 fixedly connected to one side of the base 1, an electric push rod 202 fixedly connected inside the support arm 201, and a stamping block 203 fixedly connected to the bottom of the electric push rod 202.

[0021] The electric push rod 202 in the drive mechanism 2 reciprocates, causing the stamping block to press down and lift rapidly. Compared with manual operation, the electric push rod 202 moves faster and more stably, enabling uninterrupted continuous stamping and forming, which greatly shortens the production cycle of each ring clamp.

[0022] While the stamping block 203 completes the forming action, the ejection mechanism 4 is ready to eject. When the stamping block 203 is lifted, the ejection mechanism 4 immediately ejects the formed ring clamp. Without additional manual intervention and waiting time, it achieves seamless connection between forming and demolding, further improving the overall production efficiency.

[0023] Additionally, the ejection mechanism 4 includes a molding plate 401 fixedly connected to one side of the base 1, a fixing plate 402 fixedly connected to one side of the base 1, a push rod 403 movably connected inside the fixing plate 402, a spring 404 sleeved on the outer surface of the push rod 403, and a fixing plate 405 fixedly connected to the bottom of the push rod 403. The top of the spring 404 is fixedly connected to the fixing plate 402, and the bottom is fixedly connected to the fixing plate 405. The push rod 403 is movably connected inside the molding plate 401.

[0024] The working principle of the above embodiments is as follows: (1) The ring clamp forming equipment for railway accessories can quickly and continuously complete the forming action of ring clamp through the automated operation of electric push rod 202 and stamping block 203, which greatly shortens the production cycle. Compared with traditional manual operation or simple mechanical equipment, it significantly improves production efficiency and meets the needs of large-scale production. The design of no less than five adjustment holes 303 provides a wide range of choices for the position adjustment of forming rod 304. Operators can flexibly adjust the position of forming rod according to actual production needs, thereby producing ring clamps of different specifications and sizes, meeting diverse market demands, and improving the versatility and adaptability of the equipment.

[0025] (2) The ring clamp forming equipment for railway accessories has an ejector mechanism 4. After the ring clamp is formed, the ejector mechanism 4 can be ejected smoothly from the forming plate 401 through the cooperation of the ejector rod 403 and the spring 404, avoiding the tediousness of manual removal and possible damage to the product, and improving the convenience of the production process and the integrity of the product.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming device for railway fitting ring clamps, comprising a base (1), characterized in that: A driving mechanism (2) is fixedly connected to one side of the base (1), a forming mechanism (3) is provided at the bottom of the driving mechanism (2), and an ejection mechanism (4) is fixedly connected to one side of the base (1). The forming mechanism (3) includes a connecting plate (301) fixedly connected to the bottom of the driving mechanism (2). A reinforcing plate (302) is fixedly connected to the bottom of the connecting plate (301). A forming rod (304) is fixedly connected inside the reinforcing plate (302). An adjustment hole (303) is opened inside the reinforcing plate (302). A bolt (305) is threaded inside the forming rod (304).

2. The equipment for forming ring clamps for railway fittings according to claim 1, characterized in that: The drive mechanism (2) includes a support arm (201) fixedly connected to one side of the base (1), an electric push rod (202) fixedly connected inside the support arm (201), and a stamping block (203) fixedly connected to the bottom of the electric push rod (202).

3. The equipment for forming ring clamps for railway fittings according to claim 1, characterized in that: The bolt (305) is threaded into the adjustment hole (303), and the number of adjustment holes (303) is not less than five.

4. The equipment for forming ring clamps for railway fittings according to claim 1, characterized in that: The ejection mechanism (4) includes a molding plate (401) fixedly connected to one side of the base (1), a fixing plate (402) fixedly connected to one side of the base (1), a push rod (403) movably connected inside the fixing plate (402), a spring (404) sleeved on the outer surface of the push rod (403), and a fixing plate (405) fixedly connected to the bottom of the push rod (403).

5. The equipment for forming annular clamps for railway fittings according to claim 4, characterized in that: The top of the spring (404) is fixedly connected to the fixing plate (402), and the bottom is fixedly connected to the fixing plate (405). The top rod (403) is movably connected to the inside of the forming plate (401).

Images