Aluminum guide rod straightening machine

Abstract

The utility model discloses a kind of aluminium guide rod straightening machine, including base, base top is provided with rack, the top side of base is equipped with reciprocating screw mechanism, the inside of reciprocating screw mechanism is connected with sliding plate, the one end of rack is provided with opening, the top of rack is fixedly connected with first support and second support, first support and second support are located respectively at the two sides of the opening, the inside of second support is fixedly connected with hydraulic cylinder, multiple are distributed about the inside of second support vertically equidistantly, one end of second support is equipped with cushion block, base top is slidably connected with sliding plate, the top of sliding plate is provided with aluminium guide rod, one end of aluminium guide rod is inserted in the opening, aluminium guide rod side is attached in first support inner wall, aluminium guide rod is located cushion block side. The device can realize the quick automatic straightening work of aluminium guide rod, thereby improve the straightening efficiency of aluminium guide rod, guarantee the service life of aluminium guide rod.

Description

Technical Field

[0001] This utility model relates to the field of anode aluminum guide rod straightening technology, specifically an aluminum guide rod straightening machine. Background Technology

[0002] The anode aluminum guide rod is a key conductive component in the aluminum electrolysis industry. It is mainly used in prebaked anode aluminum electrolysis cells to conduct electricity and fix the anode, and serves as a conductive channel between the horizontal busbar and the anode carbon block.

[0003] During the repeated use of aluminum anode guide rods in the electrolysis and anode workshops, some rods become bent or deformed, causing the unit clamps to misalign, increasing workload, and leading to withdrawal from the production cycle, which in turn increases costs. The existing straightening equipment straightens the rods by using two points on the left and a hydraulic cylinder on the right, taking 6-10 minutes to straighten one set. This requires visual inspection of the straightened parts, resulting in low straightening efficiency and poor results. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide an aluminum guide rod straightening machine to solve the problem mentioned in the background art that the anode aluminum guide rod is prone to bending and deformation and is difficult to straighten during use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum guide rod straightening machine, including a base, a frame on the top of the base, an opening at one end of the frame, a first support and a second support fixedly connected to the top of the frame, the first support and the second support being located on opposite sides of the opening, a hydraulic cylinder fixedly connected inside the second support, multiple hydraulic cylinders being distributed longitudinally at equal intervals inside the second support, a pad being installed at one end of the second support, a slide plate being slidably connected to the top of the base, an aluminum guide rod being installed on the top of the slide plate, one end of the aluminum guide rod being inserted into the opening, one side of the aluminum guide rod being attached to the inner wall of the first support, and the aluminum guide rod being located on one side of the pad.

[0006] Preferably, a reciprocating screw mechanism is installed on the top side of the base, and a sliding plate is connected to the inner side of the reciprocating screw mechanism.

[0007] Preferably, the top of the skateboard is rotatably connected to a rotating mechanism, and the top of the rotating mechanism is fixedly connected to a limiting plate, which has an "L" shaped structure.

[0008] Preferably, one end of the skateboard is fixedly connected to a fixing frame, and a pulley is installed at the bottom of the fixing frame.

[0009] Preferably, the pulleys are distributed at equal intervals in the horizontal direction about the bottom of the fixing frame, and the outer frames of the pulleys are fixedly connected by connecting rods.

[0010] Preferably, a slider is fixedly connected to the top side of the base, and the slider is symmetrically distributed about the bisector of the base.

[0011] Preferably, the bottom of the slide plate is provided with a groove, and a slider is connected to the bottom of the groove, so that the slide plate and the slider form a sliding connection.

[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) This device can realize the rapid automatic straightening of aluminum guide rods, thereby improving the straightening efficiency of aluminum guide rods and ensuring the service life of aluminum guide rods.

[0013] (2) This device opens an opening at one end of the frame and sets a first bracket and a second bracket on both sides of the opening. The first bracket is used to limit and support the aluminum guide rod, and the second bracket is used to install the hydraulic cylinder. The hydraulic cylinder can push the pad block to support the aluminum guide rod to move closer to the inside of the first bracket, so that the deformed aluminum guide rod can be completely attached to the inner wall of the first bracket after straightening, thereby achieving the purpose of rapid straightening and improving straightening efficiency.

[0014] (3) This device has a slide plate that can slide longitudinally on the base at the bottom of the frame. The slide plate can easily load and unload aluminum guide rods. At the same time, a rotating mechanism is also set on the slide plate. The rotating mechanism can drive the aluminum guide rod inside the limiting plate to rotate, which is convenient for straightening the aluminum guide rod at multiple angles and ensuring the straightening quality of the aluminum guide rod. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an aluminum guide rod straightening machine according to the present invention; Figure 2 This utility model relates to an aluminum guide rod straightening machine. Figure 1 Enlarged view of point A in the middle; Figure 3 This is a top view of the sliding plate of an aluminum guide rod straightening machine according to this utility model.

[0016] In the diagram: 1. Frame; 2. Aluminum guide rod; 3. First support; 4. Pad; 5. Second support; 6. Hydraulic cylinder; 7. Base; 8. Fixing frame; 9. Connecting rod; 10. Pulley; 11. Reciprocating screw mechanism; 12. Slider; 13. Limiting plate; 14. Slide plate; 15. Rotation mechanism. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3This utility model provides a technical solution: an aluminum guide rod straightening machine, including a base 7, a frame 1 on the top of the base 7, a reciprocating screw mechanism 11 mounted on the top side of the base 7, and a slide plate 14 connected to the inner side of the reciprocating screw mechanism 11. This reciprocating screw mechanism 11 is composed of a fixed base, a screw, a screw slide, and a servo motor. The slide plate 14 is fixedly connected to the inner side of the screw slide of the reciprocating screw mechanism 11, allowing for automatic sliding. The reciprocating screw mechanism 11 can be controlled by a PLC, thus ensuring the synchronicity of the two reciprocating screw mechanisms 11. A rotating mechanism 15 is rotatably connected to the top of the slide plate 14, and the rotating mechanism 15 is controlled by a PLC to achieve intelligent processing. The rotating mechanism 15 consists of a turntable and a motor. The assembly consists of a turntable and a motor mounted on top of the slide plate 14. A limiting plate 13 is fixedly connected to the top of the rotating mechanism 15, and the turntable on top of the rotating mechanism 15 is also fixedly connected to the limiting plate 13. The rotation of the turntable allows adjustment of the angle of the aluminum guide rod 2 inside the limiting plate 13, facilitating the adjustment of the straightening position of the aluminum guide rod 2. The limiting plate 13 has an "L" shape and is used for positioning the aluminum guide rod 2 during hoisting. It allows the two bottom ends of the aluminum guide rod 2 to be placed against the limiting plate 13, improving the stability of the aluminum guide rod 2 during straightening. A fixing frame 8 is fixedly connected to one end of the slide plate 14, and a pulley 10 is installed at the bottom of the fixing frame 8. This structure allows the pulley 10 to be securely installed onto the slide plate 14 via the fixing frame 8. At one end of the base 7, multiple pulleys 10 are evenly spaced laterally about the bottom of the fixed frame 8. Connecting rods 9 are fixedly connected between the outer frames of the multiple pulleys 10. This structure supports one end of the slide plate 14 through the pulleys 10, preventing the slide plate 14 from sliding off the base 7 and reducing the load-bearing capacity of that end. The connecting rods 9 connect the multiple pulleys 10, thereby improving their load-bearing capacity. A slider 12 is fixedly connected to the top side of the base 7. The sliders 12 are symmetrically distributed about the bisector of the base 7. A groove is formed at the bottom of the slide plate 14, and the bottom of the groove is connected to the slider 12. The slide plate 14 and the slider 12 form a sliding connection. This structure allows the slide plate 14 to slide on the top of the base 7. Simultaneously, the two sliders... The slide 14 and the chute ensure stability during sliding. The slide 14 moves back and forth, facilitating the loading or unloading of the aluminum guide rod 2 onto or from the top of the slide 14. One end of the frame 1 has an opening. A first support 3 and a second support 5 are fixedly connected to the top of the frame 1, located on opposite sides of the opening. A hydraulic cylinder 6 is fixedly connected inside the second support 5, with multiple hydraulic cylinders 6 evenly spaced longitudinally within the second support 5. A pad 4 is installed at one end of the second support 5. The slide 14 is slidably connected to the top of the base 7. An aluminum guide rod 2 is positioned on the top of the slide 14, with one end inserted into the opening. One side of the aluminum guide rod 2 is attached to the inner wall of the first support 3, and the aluminum guide rod 2 is located on one side of the pad 4.The hydraulic cylinder 6 of this device is composed of a relief valve, a hydraulic pump, an oil tank, a filter, a cooler, a hydraulic cylinder controller, and a pressure gauge. This combination not only enables automatic control of the hydraulic cylinder 6 but also ensures its safe operation.

[0019] Working principle: When using this aluminum guide rod straightening machine, the reciprocating screw mechanism 11 first drives the slide plate 14 to slide to the rear. During the sliding process, one end of the slide plate 14 slides stably on the ground through the pulley 10, while the bottom of the slide plate 14 slides stably on the top slider 12 of the base 7. After the slide plate 14 moves to the designated area, the aluminum guide rod 2 is hoisted to the inside of the limiting plate 13 at the top of the rotating mechanism 15 using a hoisting device, so that the two ends of the aluminum guide rod 2 are in contact with the inner wall of the limiting plate 13. Then the slide plate 14 returns to its original position, driving the aluminum guide rod 2 into the... The aluminum guide rod 2 is inserted into the opening at one end of the frame 1. Then, the hydraulic cylinder 6 is activated, which pushes the pad 4 close to the aluminum guide rod 2, so that the pad 4 pushes the aluminum guide rod 2 to fit tightly against the inner wall of the first bracket 3 to achieve the first straightening. After the first straightening is completed, the slide plate 14 moves out again and the rotating mechanism 15 is activated to drive the limit plate 13 and the aluminum guide rod 2 to rotate, so that the aluminum guide rod 2 changes the straightening position. Then, the slide plate 14 drives the aluminum guide rod 2 to return to the opening at one end of the frame 1, and then the second straightening operation is performed. This process is repeated to complete the straightening of the aluminum guide rod 2.

[0020] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An aluminum guide rod straightening machine, comprising a base (7), wherein a frame (1) is provided on the top of the base (7), characterized in that: The frame (1) has an opening at one end. The top of the frame (1) is fixedly connected to a first bracket (3) and a second bracket (5). The first bracket (3) and the second bracket (5) are located on both sides of the opening. The second bracket (5) is fixedly connected to a hydraulic cylinder (6). Multiple hydraulic cylinders (6) are distributed longitudinally and at equal intervals about the inside of the second bracket (5). A pad (4) is installed at one end of the second bracket (5). A slide plate (14) is slidably connected to the top of the base (7). An aluminum guide rod (2) is provided on the top of the slide plate (14). One end of the aluminum guide rod (2) is inserted into the opening. One side of the aluminum guide rod (2) is attached to the inner wall of the first bracket (3). The aluminum guide rod (2) is located on one side of the pad (4).

2. The aluminum guide rod straightening machine according to claim 1, characterized in that: A reciprocating screw mechanism (11) is installed on the top side of the base (7), and a sliding plate (14) is connected to the inner side of the reciprocating screw mechanism (11).

3. The aluminum guide rod straightening machine according to claim 1, characterized in that: The top of the slide plate (14) is rotatably connected to a rotating mechanism (15), and the top of the rotating mechanism (15) is fixedly connected to a limiting plate (13), which has an "L" shaped structure.

4. The aluminum guide rod straightening machine according to claim 1, characterized in that: One end of the skateboard (14) is fixedly connected to a fixing frame (8), and a pulley (10) is installed at the bottom of the fixing frame (8).

5. An aluminum guide rod straightening machine according to claim 4, characterized in that: The pulleys (10) are distributed horizontally at equal intervals at the bottom of the fixing frame (8), and the outer frames of the pulleys (10) are fixedly connected by connecting rods (9).

6. The aluminum guide rod straightening machine according to claim 1, characterized in that: The top side of the base (7) is fixedly connected to a slider (12), and the slider (12) is symmetrically distributed about the bisector of the base (7).

7. An aluminum guide rod straightening machine according to claim 1, characterized in that: The bottom of the slide plate (14) is provided with a groove, and the bottom of the groove is connected to a slider (12). The slide plate (14) and the slider (12) form a sliding connection.

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