Adjustable aluminum veneer folding fixing clamp
Patent Information
- Application Number
- CN202522128624.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种可调式铝单板折边固定夹具,旨在改善夹具不能调节高度的问题
1、本实用新型中,通过当铝单板宽度与设备初始适配有偏差,控制系统依检测反馈触发气缸二,气缸二推力使固定杆位移,驱动支撑架调整,因支撑架与安装座固定,固定板沿竖直方向线性下移,携连接杆同步位移,齿条固定支撑架外侧,固定板借齿条、齿轮啮合平稳下降,单侧齿条位移驱动齿轮旋转,再与另一侧齿条啮合,转旋转运动为直线运动,实现两侧齿条同步,实现了根据铝单板宽度自动调节夹持机构间距,提升设备通用性与加工精度。
Smart Images

Figure CN224854888U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge-folding device technology, and in particular to an adjustable aluminum single-panel edge-folding fixing clamp. Background Technology
[0002] Aluminum single-layer panels are building decoration materials made from aluminum alloy sheets through cutting, bending, welding, and spraying. Due to their lightweight, high strength, aesthetic appeal, and ease of installation, they are widely used in interior and exterior building decoration. Edge folding is a crucial step in aluminum single-layer panel processing. By bending the edges of the panels to specific angles, the strength and stability of the components are enhanced, conforming to the architectural design requirements. During the edge folding process, fixing clamps play an indispensable role. They precisely position and firmly clamp the aluminum single-layer panels, preventing displacement and deformation due to uneven stress. This ensures that the edge folding equipment operates accurately at the predetermined position, guaranteeing the consistency of the edge folding angle and the quality of the components, thereby improving processing efficiency and ensuring that the finished product meets the precision and structural standards of architectural decoration.
[0003] In aluminum panel processing, the width of aluminum panels often varies depending on design requirements and is not a fixed, uniform specification. However, some aluminum panel folding clamps have limitations in their structural design, and their fixing components cannot be height-adjusted. This non-adjustability makes it difficult for the clamps to match aluminum panels of different widths. When dealing with narrow or wide panels, the clamps cannot effectively clamp them through height adjustment, easily resulting in insecure fixing. This can lead to panel displacement during the folding process, affecting not only the accuracy of the folding process but also potentially causing dimensional deviations in the finished product, adversely impacting subsequent installation and decorative effects. Therefore, an adjustable aluminum panel folding clamp is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an adjustable aluminum single-panel folding and fixing clamp, which aims to improve the problem that the clamp cannot be adjusted in height.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an adjustable aluminum single-panel folding and fixing clamp, including a mounting base, two support frames are fixedly connected to the top of the mounting base, a cylinder is fixedly connected to the outside of one of the support frames, a folding plate is fixedly connected to the output end of the cylinder, a height component is provided on the outside of the other support frame, and a clamping component is provided on the outside of the mounting base. The height component includes a fixed plate, two connecting rods are fixedly connected to the top of the fixed plate, a rack is slidably connected inside the connecting rod, a rotating rod is rotatably connected to the top of the fixed plate, two gears are fixedly connected to the outside of the rotating rod, a second cylinder is fixedly connected to the top of the fixed plate, and a fixed rod is fixedly connected to the output end of the second cylinder.
[0006] As a further description of the above technical solution: The clamping assembly includes two slide rods, two sliding plates are slidably connected between the two slide rods, a baffle is fixedly connected to the top of the sliding plates, a worktable is fixedly connected to the outside of the mounting base, a rotating plate is rotatably connected to the bottom of the worktable, support rods are rotatably connected to both sides of the rotating plate, and two cylinders are fixedly connected to the bottom of the worktable.
[0007] As a further description of the above technical solution: The rack and the gear mesh together.
[0008] As a further description of the above technical solution: The end of the support rod away from the rotating plate is rotatably connected to the bottom of the sliding plate.
[0009] As a further description of the above technical solution: The three output ends of the cylinder are fixedly connected to the bottom of one of the slide plates.
[0010] As a further description of the above technical solution: The fixing rod is fixedly connected to the outside of another support frame, and the rack is fixedly connected to the outside of another support frame.
[0011] As a further description of the above technical solution: The folded edge plate is slidably connected to the outside of one of the support frames.
[0012] As a further description of the above technical solution: The slide bar is fixedly connected inside the mounting base.
[0013] This utility model has the following beneficial effects: 1. In this utility model, when the width of the aluminum panel deviates from the initial fit of the equipment, the control system triggers cylinder two based on the detection feedback. The thrust of cylinder two causes the fixed rod to shift, driving the support frame to adjust. Since the support frame is fixed to the mounting base, the fixed plate moves linearly downward in the vertical direction, carrying the connecting rod to shift synchronously. The rack is fixed to the outside of the support frame, and the fixed plate descends smoothly by means of the rack and gear meshing. The displacement of one side of the rack drives the gear to rotate, and then meshes with the rack on the other side, turning the rotational motion into linear motion, realizing the synchronization of the racks on both sides. This achieves automatic adjustment of the clamping mechanism spacing according to the width of the aluminum panel, improving the equipment's versatility and processing accuracy.
[0014] 2. In this utility model, the aluminum panel to be processed is first accurately placed in the preset area of the worktable. The control system calls the length adaptation program and activates cylinder three. The thrust of cylinder three acts on the single-sided slide plate, causing it to slide linearly along the slide rod. The slide plate converts the linear displacement into the fixed-axis rotation of the support rod. The support rod drives the rotating plate to rotate. The rotational motion is transmitted through the rotating plate to the opposite support rod, driving it to rotate in the opposite direction. This then drives the opposite slide plate to move linearly in the opposite direction, realizing that the two slide plates move towards each other along the worktable. The slide plates are fixedly connected to the baffle. The displacement causes the baffle to approach the side of the aluminum panel, forming a stable contact and reaching the preset clamping force. This realizes adaptive clamping of aluminum panels of different lengths, ensuring the stability of the panel and improving processing stability and efficiency. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of an adjustable aluminum single-panel edge-folding fixing clamp proposed in this utility model; Figure 2 This is a schematic diagram of the folding plate of an adjustable aluminum single-panel folding and fixing clamp proposed in this utility model; Figure 3 This is a schematic diagram of the gear structure of an adjustable aluminum single-panel edge-folding fixing clamp proposed in this utility model; Figure 4 An exploded three-dimensional schematic diagram of the workbench of an adjustable aluminum single-panel edge-folding fixing clamp proposed in this utility model; Figure 5 This is a schematic diagram of the rotating plate of an adjustable aluminum single-panel edge-fixing clamp proposed in this utility model.
[0016] Legend: 1. Mounting base; 2. Support frame; 3. Cylinder 1; 4. Folded edge plate; 5. Fixing plate; 6. Connecting rod; 7. Rack; 8. Gear; 9. Rotating rod; 10. Cylinder 2; 11. Fixing rod; 12. Workbench; 13. Rotating plate; 14. Support rod; 15. Cylinder 3; 16. Baffle; 17. Slide plate; 18. Slide rod. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figures 1-5This utility model provides an embodiment of an adjustable aluminum single-panel folding and fixing fixture, including a mounting base 1. Two support frames 2 are fixedly connected to the top of the mounting base 1. A cylinder 3 is fixedly connected to the outside of one of the support frames 2, and a folding plate 4 is fixedly connected to the output end of the cylinder 3. A height component is provided on the outside of the other support frame 2, and a clamping component is provided on the outside of the mounting base 1. The mounting base 1 serves as the basic support structure of the fixture, providing a stable mounting platform for the entire structure, ensuring that the device will not shake due to force during processing, and ensuring folding accuracy. The support frame 2 is used to install the power, transmission and other components above, bear the force generated during device operation, maintain the spatial structural stability of the equipment, and ensure smooth folding and other operations. The cylinder 3 drives the folding plate 4 to move through its extension and retraction action, providing the required pressure for the folding process and realizing the bending operation of the plate. The height component is used to adapt to aluminum single panels of different widths, and the clamping component is used to fix the aluminum single panel. The height assembly includes a fixed plate 5, with two connecting rods 6 fixedly connected to the top of the fixed plate 5. A rack 7 is slidably connected inside the connecting rods 6. A rotating rod 9 is rotatably connected to the top of the fixed plate 5. Two gears 8 are fixedly connected to the outside of the rotating rod 9. A cylinder 10 is fixedly connected to the top of the fixed plate 5. A fixed rod 11 is fixedly connected to the output end of the cylinder 10. The fixed plate 5 is used to perform pressing operations on aluminum sheets of different widths and restrict their movement. The connecting rods 6 are used to guide the sliding direction of the rack 7. The rack 7 and gears 8 work together. The rotating rod 9, as a rotary transmission component, transmits torque and drives the two gears 8 to rotate synchronously. The gears 8 and rack 7 work together. The cylinder 10 can drive the height assembly to operate normally and provide power for height adjustment. The fixed rod 11 is used to ensure that the output end of the cylinder 10 is firmly installed and to limit its displacement or shaking.
[0019] The clamping assembly includes two slide rods 18, with two sliding plates 17 slidably connected between them. A baffle 16 is fixedly connected to the top of the sliding plate 17. A worktable 12 is fixedly connected to the outside of the mounting base 1. A rotating plate 13 is rotatably connected to the bottom of the worktable 12. Support rods 14 are rotatably connected to both sides of the rotating plate 13. Two cylinders 15 are fixedly connected to the bottom of the worktable 12. The two slide rods 18 form a sliding track, providing a sliding path for the sliding plate 17. The sliding plate 17 drives the baffle 16 to move. The baffle 16 is used to laterally limit and position the aluminum panel, ensuring that the edge of the aluminum panel fits against the baffle 16 when it is placed on the worktable 12, guaranteeing accurate folding position. At the same time, it helps to restrict the movement of the aluminum panel during clamping, improving clamping stability. The worktable 12 is an operating platform for placing the material to be processed. The rotating plate 13 drives the two support rods 14 to rotate simultaneously. The support rods 14 drive the sliding plate 17 to rotate simultaneously. The cylinders 15 provide power to drive the associated clamping assembly to move.
[0020] The rack 7 and the gear 8 mesh with each other, and through meshing transmission, the linear displacement of the rack 7 is converted into its own rotational motion, or vice versa, to assist in height adjustment. In the device, power transmission and position adjustment are realized, which helps to achieve height adjustment.
[0021] The end of the support rod 14 away from the rotating plate 13 is rotatably connected to the bottom of the skateboard 17. The support rod 14 drives the skateboard 17 to slide by rotating itself.
[0022] The output end of cylinder 3 15 is fixedly connected to the bottom of one of the slide plates 17, and the clamping assembly operates normally through cylinder 3 15.
[0023] The fixing rod 11 is fixedly connected to the outside of another support frame 2, and the rack 7 is fixedly connected to the outside of another support frame 2. The height component is fixed by both the fixing rod 11 and the rack 7, thereby pushing the fixing plate 5 to achieve height change, thus adapting to aluminum single panels of different widths.
[0024] The folded edge plate 4 is slidably connected to the outside of one of the support frames 2, and one of the support frames 2 is used to limit the range of motion of the folded edge plate 4.
[0025] The slide bar 18 is fixedly connected inside the mounting base 1, and the slide bar 18 is stabilized through the mounting base 1.
[0026] Working principle: When there is a deviation between the width of the aluminum panel and the initial adaptation state of the equipment, the control system triggers cylinder 10 to enter the working cycle based on the width detection feedback. Cylinder 10 outputs thrust to the fixed rod 11, causing the fixed rod 11 to displace. This displacement drives the support frame 2 to adjust through force transmission. Due to the fixed connection constraint between the support frame 2 and the mounting base 1, the fixed plate 5 moves linearly downward in the vertical direction under the linkage effect. At the same time, the fixed plate 5 carries the connecting rod 6 to move synchronously. Since the rack 7 is pre-fixed to the outside of the support frame 2, a stable guide and transmission reference is formed. With the help of the meshing constraint of the rack 7 and the gear 8, the fixed plate 5 achieves a smooth descent process in the vertical direction. The displacement of the rack 7 on one side drives the gear 8 to generate rotational motion through meshing. The gear 8 then converts the rotational motion into linear motion through meshing with the rack 7 on the other side. Finally, the synchronous and coordinated action of the racks 7 on both sides is achieved, so that the spacing of the equipment clamping mechanism is adapted to the width of the aluminum panel, and the width adaptive adjustment is completed.
[0027] First, the aluminum panel to be processed is precisely placed in the preset area of the worktable 12. The control system calls the length adaptation program and activates cylinder 3 15. Cylinder 3 15 pushes on the single-sided slide plate 17, causing it to slide linearly along the slide rod 18. The slide plate 17 converts the linear displacement into the fixed-axis rotation of the support rod 14. The support rod 14 drives the rotating plate 13 to rotate. The rotational motion is transmitted through the rotating plate 13 to the opposite support rod 14, driving it to rotate in the opposite direction. This then drives the opposite slide plate 17 to move linearly in the opposite direction, so that the two slide plates 17 move towards each other along the worktable 12. The slide plate 17 is fixedly connected to the baffle 16. The displacement causes the baffle 16 to approach the side of the aluminum panel, forming a stable contact and reaching the preset clamping force, thus completing the adaptive clamping of aluminum panels of different lengths.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An adjustable aluminum single-panel folding and fixing clamp, comprising a mounting base (1), characterized in that: The mounting base (1) has two support frames (2) fixedly connected to its top. One of the support frames (2) has a cylinder (3) fixedly connected to its outer side. The output end of the cylinder (3) has a folded edge plate (4) fixedly connected to its output end. The other support frame (2) has a height component on its outer side. The mounting base (1) has a clamping component on its outer side. The height component includes a fixed plate (5), two connecting rods (6) are fixedly connected to the top of the fixed plate (5), a rack (7) is slidably connected inside the connecting rod (6), a rotating rod (9) is rotatably connected to the top of the fixed plate (5), two gears (8) are fixedly connected to the outside of the rotating rod (9), a cylinder (10) is fixedly connected to the top of the fixed plate (5), and a fixed rod (11) is fixedly connected to the output end of the cylinder (10).
2. The adjustable aluminum single-panel folding and fixing clamp according to claim 1, characterized in that: The clamping assembly includes two slide rods (18), and two slide plates (17) are slidably connected between the two slide rods (18). A baffle (16) is fixedly connected to the top of the slide plate (17). A workbench (12) is fixedly connected to the outside of the mounting base (1). A rotating plate (13) is rotatably connected to the bottom of the workbench (12). Support rods (14) are rotatably connected to both sides of the rotating plate (13). Two cylinders (15) are fixedly connected to the bottom of the workbench (12).
3. The adjustable aluminum single-panel folding and fixing clamp according to claim 1, characterized in that: The rack (7) and the gear (8) mesh with each other.
4. The adjustable aluminum single-panel folding and fixing clamp according to claim 2, characterized in that: The end of the support rod (14) away from the rotating plate (13) is rotatably connected to the bottom of the slide plate (17).
5. An adjustable aluminum single-panel folding and fixing clamp according to claim 2, characterized in that: The output end of the cylinder three (15) is fixedly connected to the bottom of one of the slide plates (17).
6. The adjustable aluminum single-panel folding and fixing clamp according to claim 1, characterized in that: The fixing rod (11) is fixedly connected to the outside of another support frame (2), and the rack (7) is fixedly connected to the outside of another support frame (2).
7. The adjustable aluminum single-panel folding and fixing clamp according to claim 1, characterized in that: The folded edge plate (4) is slidably connected to the outside of one of the support frames (2).
8. An adjustable aluminum single-panel folding and fixing clamp according to claim 2, characterized in that: The slide bar (18) is fixedly connected inside the mounting base (1).