A riveting device for motor rotor balance weight

Abstract

This utility model relates to the technical field of motor manufacturing, and in particular to a motor rotor balance block riveting device. It not only facilitates the loading and unloading of the rotor, improving work efficiency and enabling continuous manufacturing in factories, but also facilitates rotor rotation and adjustment of the riveting position, eliminating the hassle of manual positioning. The device includes a riveting mechanism, a guiding mechanism, a driving mechanism, a bearing mechanism, a lifting mechanism, and a rotating mechanism. The guiding mechanism is mounted on the riveting mechanism and guides the bearing mechanism. The driving mechanism is mounted on the riveting mechanism and drives the bearing mechanism to move. The bearing mechanism is slidably mounted on the guiding mechanism and fixes the electronic rotor. The lifting mechanism is mounted on the riveting mechanism and drives the rotating mechanism to rise and fall. The rotating mechanism is mounted on the lifting mechanism and drives the bearing mechanism to rotate.

Description

Technical Field

[0001] This utility model relates to the technical field of motor manufacturing, and in particular to a motor rotor balance block riveting device. Background Technology

[0002] In the motor manufacturing process, rotor dynamic balancing is a critical step. In order to correct the rotor imbalance, balance blocks are usually riveted to specific positions on the rotor.

[0003] Existing motor rotor balance block riveting devices, such as the refrigeration compressor motor rotor balance block riveting machine disclosed in utility model patent application number 201220546976.5, mainly include a frame, an upper pressing mechanism, a lower pressing mechanism, a pushing mechanism, a discharging mechanism, a pressurizing device, and a control center. In use, the rotor semi-finished product is placed on the workbench at the punched center hole and positioned. The inner hole of the rotor is aligned with the punched center hole of the workbench. The pressurizing device drives the upper hydraulic rod of the upper pressing mechanism to move down and the lower hydraulic rod of the lower pressing mechanism to move up, until the riveting head of the upper hydraulic rod and the lower pressure head of the lower hydraulic rod are pressed into the inner hole of the stator.

[0004] However, most existing riveting devices require manual loading and unloading, resulting in low work efficiency and unsuitability for mass production. Furthermore, motor rotor balance blocks typically have two or more riveting points, and existing riveting devices often require manual adjustment of the riveting position, which is very troublesome. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a motor rotor balance block riveting device that not only facilitates the loading and unloading of the rotor, improving work efficiency and facilitating continuous manufacturing in the factory, but also facilitates the rotation of the rotor and the adjustment of the riveting position, eliminating the trouble of manual adjustment and positioning.

[0006] This utility model discloses a motor rotor balance block riveting device, including a riveting mechanism; it also includes a guiding mechanism, a driving mechanism, a bearing mechanism, a lifting mechanism, and a rotating mechanism. The guiding mechanism is installed on the riveting mechanism and guides the bearing mechanism. The driving mechanism is installed on the riveting mechanism and drives the bearing mechanism to move. The bearing mechanism is slidably installed on the guiding mechanism and fixes the electronic rotor. The lifting mechanism is installed on the riveting mechanism and drives the rotating mechanism to rise and fall. The rotating mechanism is installed on the lifting mechanism and drives the bearing mechanism to rotate. The operator places the rotor semi-finished product on the bearing mechanism. The driving mechanism drives the bearing mechanism to move on the guiding mechanism. When the bearing mechanism moves to the riveting position, the riveting mechanism performs riveting processing on it. Then, the lifting mechanism pushes the rotating mechanism to lift, and the rotating mechanism drives the rotor semi-finished product on the bearing mechanism to rotate, which facilitates the adjustment of the riveting position. After the riveting is completed, the lifting mechanism drives the rotating mechanism to fall, and the driving mechanism drives the bearing mechanism and the rotor to unload.

[0007] Preferably, the riveting mechanism includes a worktable, a housing, a riveting driver, and a riveting punch. The worktable is placed on the ground, the housing is installed on the worktable, a position sensor is installed on the housing, the riveting driver is installed on the housing, and the riveting punch is installed on the riveting driver. When the position sensor of the housing detects that the rotor semi-finished product has moved to the designated position, it drives the riveting driver to push the riveting punch to perform riveting processing on the rotor balance block.

[0008] Preferably, the guiding mechanism includes multiple sets of idlers, two sets of guide rails, and two sets of protective boxes. The multiple sets of idlers are rotatably mounted on the worktable, the two sets of guide rails are mounted on the worktable, and the two sets of protective boxes are mounted on the worktable. The multiple sets of idlers support the load-bearing mechanism, improving the smoothness of its movement. The two sets of guide rails guide the load-bearing mechanism, ensuring its stability. The two sets of protective boxes protect the transmission of the drive mechanism.

[0009] Preferably, the drive mechanism includes a dual-head motor, two sets of right-angle steering gears, four sets of rotating shafts, four sets of transmission wheels, and two sets of toothed conveyor belts. The dual-head motor is mounted on the workbench, and the power output end of the dual-head motor is connected to the power input end of the two sets of right-angle steering gears respectively. All four sets of rotating shafts are rotatably mounted on the workbench, and the power output end of the two sets of right-angle steering gears is connected to the power input end of the two sets of rotating shafts respectively. The four sets of transmission wheels are mounted on the four sets of rotating shafts respectively, and the toothed conveyor belts are tensioned and mounted on the two sets of transmission wheels on the same side. When the dual-head motor is started, the dual-head motor drives the two sets of rotating shafts to rotate synchronously through the two sets of right-angle steering gears. The rotating shafts drive the transmission wheels to rotate, thereby driving the two sets of toothed conveyor belts to rotate synchronously.

[0010] Preferably, the carrying mechanism includes a pallet, two sets of racks, a turntable, and a positioning seat. The pallet is slidably mounted on two sets of guide rails. Both sets of racks are mounted on the pallet and mesh with two sets of toothed conveyor belts respectively. The turntable is rotatably mounted on the pallet, and the positioning seat is mounted on the turntable. The bottom of the positioning seat has a positioning groove. The operator places the rotor semi-finished product, which is pre-set with balance blocks and rivets, on the positioning seat. The two sets of toothed conveyor belts and the two sets of racks mesh and drive, thereby driving the pallet forward along the two sets of guide rails. When the position sensor on the machine detects the rotor semi-finished product, the dual-head motor stops rotating.

[0011] Preferably, the lifting mechanism includes a positioning frame, a hydraulic cylinder, and a lifting seat. The positioning frame is installed on the workbench, the hydraulic cylinder is installed on the positioning frame, and the lifting seat is slidably installed inside the positioning frame and connected to the top of the hydraulic cylinder. After the rotor completes the riveting at one point, the hydraulic cylinder pushes the lifting seat to lift.

[0012] Preferably, the rotating mechanism includes a stepper motor, a drive shaft, and a connecting column. The stepper motor is mounted on the lifting seat, and the power output end of the stepper motor is connected to the power input end of the drive shaft. The power output end of the drive shaft is connected to the power input end of the connecting column. The lifting seat drives the connecting column to rise, so that the connecting column is inserted into the positioning groove of the tray. The positioning frame is activated, and the positioning frame drives the lifting seat to rotate through the hydraulic cylinder. The lifting seat drives the turntable to rotate to adjust the riveting position.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the worker places the rotor semi-finished product on the bearing mechanism, the drive mechanism drives the bearing mechanism to move on the guide mechanism, when the bearing mechanism moves to the riveting position, the riveting mechanism performs riveting processing on it, and then the lifting mechanism pushes the rotating mechanism to lift it, the rotating mechanism drives the rotor semi-finished product on the bearing mechanism to rotate, which facilitates the adjustment of the riveting position. After the riveting is completed, the lifting mechanism drives the rotating mechanism to descend, and the drive mechanism drives the bearing mechanism and rotor to unload. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the right-side structure of this utility model; Figure 2 This is a front view structural diagram of the riveting mechanism of this utility model; Figure 3 This is a partially enlarged cross-sectional isometric structural diagram of the guiding mechanism and driving mechanism of this utility model; Figure 4 This is a partially enlarged cross-sectional isometric structural schematic diagram of the bearing mechanism of this utility model; Figure 5 This is a partially enlarged cross-sectional isometric structural diagram of the lifting mechanism and rotating mechanism of this utility model.

[0015] The attached diagram is labeled as follows: 01, riveting mechanism; 11, worktable; 12, machine housing; 13, riveting driver; 14, riveting punch; 02, guiding mechanism; 21, idler roller; 22, guide rail; 23, protective box; 03, drive mechanism; 31, dual-head motor; 32, right-angle steering gear; 33, rotating shaft; 34, transmission wheel; 35, toothed transmission belt; 04, bearing mechanism; 41, pallet; 42, rack; 43, turntable; 44, positioning seat; 05, lifting mechanism; 51, positioning frame; 52, hydraulic cylinder; 53, lifting seat; 06, rotating mechanism; 61, stepper motor; 62, transmission shaft; 63, connecting column. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0017] This utility model discloses a riveting device for a motor rotor balance block, comprising a riveting mechanism 01; and further comprising a guide mechanism 02, a drive mechanism 03, a bearing mechanism 04, a lifting mechanism 05, and a rotating mechanism 06. The guide mechanism 02 is mounted on the riveting mechanism 01 and guides the bearing mechanism 04. The drive mechanism 03 is mounted on the riveting mechanism 01 and drives the bearing mechanism 04 to move. The bearing mechanism 04 is slidably mounted on the guide mechanism 02 and fixes the electronic rotor. The lifting mechanism 05 is mounted on the riveting mechanism 01 and drives the rotating mechanism 06 to rise and fall. The rotating mechanism 06 is mounted on the lifting mechanism 05 and drives the bearing mechanism 04 to rotate; the riveting mechanism 01 includes a worktable 11, a housing 12, a riveting driver 13, and a riveting punch 14. The worktable 11 is placed on the ground, the housing 12 is mounted on the worktable 11, and a position sensor is installed on the housing 12. The riveting driver 13 is mounted on the housing 12, and the riveting punch 14 is mounted on the riveting driver 13; the guiding mechanism 02 includes multiple sets of idler rollers 21, two sets of guide rails 22, and two sets of protective boxes 23. The multiple sets of idler rollers 21 are rotatably mounted on the worktable 05. On the workbench 11, two sets of guide rails 22 are mounted on the workbench 11, and two sets of protective boxes 23 are mounted on the workbench 11. The drive mechanism 03 includes a dual-head motor 31, two sets of right-angle steering gears 32, four sets of rotating shafts 33, four sets of transmission wheels 34, and two sets of toothed conveyor belts 35. The dual-head motor 31 is mounted on the workbench 11, and the power output end of the dual-head motor 31 is connected to the power input end of the two sets of right-angle steering gears 32 respectively. The four sets of rotating shafts 33 are rotatably mounted on the workbench 11, and the power output end of the two sets of right-angle steering gears 32 is connected to the power input end of the two sets of right-angle steering gears 32 respectively. The power input end of the rotating shaft 33 is connected, and four sets of transmission wheels 34 are respectively installed on the four sets of rotating shafts 33. The toothed conveyor belt 35 is tensioned and installed on two sets of transmission wheels 34 on the same side. The bearing mechanism 04 includes a support plate 41, two sets of racks 42, a turntable 43 and a positioning seat 44. The support plate 41 is slidably installed on two sets of guide rails 22. Both sets of racks 42 are installed on the support plate 41 and mesh with two sets of toothed conveyor belts 35 respectively. The turntable 43 is rotatably installed on the support plate 41. The positioning seat 44 is installed on the turntable 43. The bottom end of the positioning seat 44 has a positioning groove.During operation, the operator first places the rotor semi-finished product, pre-set with balance blocks and rivets, on the positioning seat 44. Multiple sets of idler rollers 21 support the bearing mechanism 04, improving its smooth movement. Two sets of guide rails 22 guide the bearing mechanism 04, ensuring its stability. The dual-head motor 31 is started, driving two sets of rotating shafts 33 to rotate synchronously via two sets of right-angle steering gears 32. The rotating shafts 33 drive the transmission wheels 34 to rotate, which in turn drives two sets of toothed conveyor belts 35 to rotate synchronously. The two sets of toothed conveyor belts 35 mesh with two sets of racks 42, thereby driving the pallet 41 to be conveyed forward along the two sets of guide rails 22. Two sets of protective boxes 23 protect the transmission of the drive mechanism 03. When the position sensor on the housing 12 detects the rotor semi-finished product, the dual-head motor 31 stops rotating, and the housing 12 drives the riveting driver 13 to push the riveting punch 14 to perform riveting processing on the rotor balance block. Example 2

[0018] like Figures 1 to 5 As shown, this utility model discloses a motor rotor balance block riveting device, based on embodiment 1. The lifting mechanism 05 includes a positioning frame 51, a hydraulic cylinder 52, and a lifting seat 53. The positioning frame 51 is mounted on the workbench 11, the hydraulic cylinder 52 is mounted on the positioning frame 51, and the lifting seat 53 is slidably mounted within the positioning frame 51 and connected to the top of the hydraulic cylinder 52. The rotating mechanism 06 includes a stepper motor 61, a transmission shaft 62, and a connecting column 63. The stepper motor 61 is mounted on the lifting seat 53, and the power output end of the stepper motor 61 is connected to the power input end of the transmission shaft 62. The power output end of the transmission shaft 62 is connected to the power input end of the connecting column 63. During operation, the operator first places the rotor semi-finished product pre-loaded with balance blocks and rivets onto the positioning seat 44. Multiple sets of rollers 21 lift the bearing mechanism 04, improving the smoothness of its movement. Two sets of guide rails 22 guide the bearing mechanism 04, ensuring stable movement. The dual-head motor 31 is started, and the dual-head motor 31 drives the two sets of rotating shafts 33 to rotate synchronously through two sets of right-angle steering gears 32. The rotating shafts 33 drive the transmission wheel 34 to rotate, which in turn drives the two sets of toothed conveyor belts 35 to rotate synchronously. The two sets of toothed conveyor belts 35 and two sets of racks 42 mesh and transmit power, which in turn drives the pallet 41 to be conveyed forward along the two sets of guide rails 22. The two sets of protective boxes 23 protect the transmission of the drive mechanism 03. When the position sensor on the machine box 12 detects the rotor semi-finished product, the dual-head motor 31 stops rotating. The machine box 12 drives the riveting driver 13 to push the riveting punch 14 to perform riveting processing on the rotor balance block. When the rotor completes the riveting at one point, the hydraulic cylinder 52 pushes the lifting seat 53 to lift. The lifting seat 53 drives the connecting column 63 to lift, so that the connecting column 63 is inserted into the positioning groove of the pallet 41. The positioning frame 51 is started. The positioning frame 51 drives the lifting seat 53 to rotate through the hydraulic cylinder 52. The lifting seat 53 drives the turntable 43 to rotate to adjust the riveting position.

[0019] The dual-head motor 31, right-angle steering gear 32, and stepper motor 61 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0020] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A riveting device for a motor rotor balance block, comprising a riveting mechanism (01); characterized in that, It also includes a guide mechanism (02), a drive mechanism (03), a bearing mechanism (04), a lifting mechanism (05), and a rotating mechanism (06). The guide mechanism (02) is installed on the riveting mechanism (01) and guides the bearing mechanism (04). The drive mechanism (03) is installed on the riveting mechanism (01) and drives the bearing mechanism (04) to move. The bearing mechanism (04) is slidably installed on the guide mechanism (02) and fixes the electronic rotor. The lifting mechanism (05) is installed on the riveting mechanism (01) and drives the rotating mechanism (06) to lift. The rotating mechanism (06) is installed on the lifting mechanism (05) and drives the bearing mechanism (04) to rotate.

2. The motor rotor balance block riveting device as described in claim 1, characterized in that, The riveting mechanism (01) includes a workbench (11), a housing (12), a riveting driver (13), and a riveting punch (14). The workbench (11) is placed on the ground, the housing (12) is installed on the workbench (11), a position sensor is installed on the housing (12), the riveting driver (13) is installed on the housing (12), and the riveting punch (14) is installed on the riveting driver (13).

3. The motor rotor balance block riveting device as described in claim 2, characterized in that, The guiding mechanism (02) includes multiple sets of idlers (21), two sets of guide rails (22) and two sets of protective boxes (23). The multiple sets of idlers (21) are rotatably mounted on the worktable (11), the two sets of guide rails (22) are mounted on the worktable (11), and the two sets of protective boxes (23) are mounted on the worktable (11).

4. The motor rotor balance block riveting device as described in claim 2, characterized in that, The drive mechanism (03) includes a dual-head motor (31), two sets of right-angle steering gears (32), four sets of rotating shafts (33), four sets of transmission wheels (34), and two sets of toothed conveyor belts (35). The dual-head motor (31) is mounted on the workbench (11). The power output end of the dual-head motor (31) is connected to the power input end of the two sets of right-angle steering gears (32). The four sets of rotating shafts (33) are all rotatably mounted on the workbench (11), and the power output end of the two sets of right-angle steering gears (32) is connected to the power input end of the two sets of rotating shafts (33). The four sets of transmission wheels (34) are mounted on the four sets of rotating shafts (33). The toothed conveyor belts (35) are tensioned and mounted on the two sets of transmission wheels (34) on the same side.

5. The motor rotor balance block riveting device as described in claim 4, characterized in that, The carrying mechanism (04) includes a pallet (41), two sets of racks (42), a turntable (43) and a positioning seat (44). The pallet (41) is slidably mounted on two sets of guide rails (22). Both sets of racks (42) are mounted on the pallet (41) and mesh with two sets of toothed conveyor belts (35) respectively. The turntable (43) is rotatably mounted on the pallet (41). The positioning seat (44) is mounted on the turntable (43). The bottom end of the positioning seat (44) has a positioning groove.

6. The motor rotor balance block riveting device as described in claim 2, characterized in that, The lifting mechanism (05) includes a positioning frame (51), a hydraulic cylinder (52) and a lifting seat (53). The positioning frame (51) is installed on the workbench (11), the hydraulic cylinder (52) is installed on the positioning frame (51), and the lifting seat (53) is slidably installed in the positioning frame (51) and connected to the top of the hydraulic cylinder (52).

7. The motor rotor balance block riveting device as described in claim 6, characterized in that, The rotating mechanism (06) includes a stepper motor (61), a drive shaft (62) and a connecting column (63). The stepper motor (61) is mounted on the lifting seat (53). The power output end of the stepper motor (61) is connected to the power input end of the drive shaft (62), and the power output end of the drive shaft (62) is connected to the power input end of the connecting column (63).

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