A thin-walled cylindrical workpiece inside expanding type numerical control lathe fixture
Patent Information
- Application Number
- CN202522295936.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0002]在现有技术中,以内圆为基准的薄壁圆筒类零件在进行外形加工时,定位装置定位尺寸一般是刚性尺寸,对于现有的这种装置,由于薄壁零件刚性差产生振动引起的零件变形、零件外圆和定位内孔是间隙配合,因此零件安装在机床上之后,一是零件变形量大于定位内孔公差时不能安装到位,二是外圆和定位内孔之间存在的间隙,导致产生同轴度误差,从而使加工内形后形位公差超差以及单边的情况,达不到图纸设计要求
本实用新型的薄壁圆筒工件内涨式数控车床夹具结构简单,安装操作方便。涨套和夹具本体外表面锥面配合,通过锁紧块螺纹连接控制涨套的涨开以实现涨套对薄壁圆筒类工件的夹紧,减少了零件的变形量,保证了零件的形位公差,解决了薄壁件加工振动问题,大大提高了零件的加工效率和加工质量。
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Figure CN224855015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fixtures, specifically a CNC lathe fixture for a thin-walled cylindrical workpiece with internal expansion. Background Technology
[0002] In existing technologies, when machining thin-walled cylindrical parts with the inner circle as the reference, the positioning device generally uses rigid dimensions for positioning. For such devices, due to the poor rigidity of thin-walled parts causing vibration and deformation, and the clearance fit between the outer circle and the positioning inner hole, after the part is installed on the machine tool, firstly, the part cannot be installed in place if the deformation exceeds the tolerance of the positioning inner hole; secondly, the clearance between the outer circle and the positioning inner hole leads to coaxiality errors, resulting in out-of-tolerance form and position tolerances and unilateral issues after machining the inner shape, failing to meet the design requirements of the drawings. Utility Model Content
[0003] When using existing three-jaw chucks to locate and clamp thin-walled cylindrical workpieces, the positioning dimensions of the positioning device are rigid dimensions. The coaxiality error between the outer circle of the part and the positioning inner hole, as well as the rigidity difference of the part itself, causes vibration when machining complex shapes in the middle, further amplifying the deformation of the part, exceeding the form and position tolerances, and increasing the wall thickness on one side. The purpose of this utility model is to provide an internal expansion type CNC lathe fixture for thin-walled cylindrical workpieces to address the shortcomings of the above-mentioned prior art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a CNC lathe fixture for thin-walled cylindrical workpieces with internal expansion, comprising a chuck body, a fixture body, a positioning cover, an expansion sleeve, a locking block, and a locking wrench; one end of the chuck body is connected to the machine tool spindle, and the other end is connected to the fixture body; the positioning cover is connected to the fixture body, and the outer surface of the positioning cover contacts the outer surface of the workpiece to achieve workpiece positioning; the expansion sleeve is conically fitted with the fixture body, and the expansion sleeve expands to make its outer surface contact the workpiece to clamp the workpiece; the locking block is connected to the expansion sleeve, and the locking block is threadedly connected to the fixture body, and the expansion and contraction of the expansion sleeve is controlled by rotating the locking block; the locking wrench is connected to the locking block.
[0005] As a further improvement to the above technical solution: The locking wrench is equipped with an auxiliary top plate, which engages with the workpiece in a conical shape.
[0006] The chuck body is provided with a first positioning hole and a directional groove, and is connected to the machine tool spindle through the first positioning hole and the directional groove.
[0007] The positioning cover has three evenly distributed second positioning holes, and the positioning cover is connected to the fixture body through the second positioning holes.
[0008] The expansion sleeve has a tapered hole inside and six small steps on its outer surface.
[0009] The locking block has an M48×1.5 external thread at one end of its outer surface and a hexagonal hole at the other end.
[0010] The runout of the outer cylindrical surface of the chuck body is less than 0.015 mm.
[0011] The coaxiality between the outer surface of the fixture body and the outer surface of the chuck body is no greater than 0.01 mm, and the cylindricity runout of the outer surface of the fixture body is no greater than 0.025 mm.
[0012] The coaxiality between the outer surface of the positioning cover and the fixture body is no greater than 0.01 mm.
[0013] The inner cone angle of the expansion sleeve is 120°, and the coaxiality between the expansion sleeve and the fixture body is no greater than 0.01mm.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model discloses a simple structure and convenient installation and operation for a CNC lathe fixture with an internal expansion mechanism for thin-walled cylindrical workpieces. The expansion sleeve and the fixture body have a tapered outer surface fit together. The expansion of the expansion sleeve is controlled by a locking block threaded connection to clamp the thin-walled cylindrical workpiece. This reduces the deformation of the part, ensures the form and position tolerances of the part, solves the vibration problem in the machining of thin-walled parts, and greatly improves the machining efficiency and quality of the parts. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the chuck body structure of this utility model; Figure 3 This is a schematic diagram of the fixture body structure of this utility model; Figure 4 This is a schematic diagram of the positioning cover structure of this utility model; Figure 5 This is a schematic diagram of the expansion sleeve structure of this utility model; Figure 6 This is a schematic diagram of the locking block structure of this utility model; Figure 7 This is a schematic diagram of the locking auxiliary top plate and locking wrench structure of this utility model.
[0016] Reference numerals in the attached drawings: 1. Chuck body; 2. Fixture body; 3. Positioning cover; 4. Expansion sleeve; 5. Locking block; 6. Locking wrench; 7. Auxiliary top plate; 8. Workpiece. Detailed Implementation
[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating orientation or position, are based on the orientation or positional relationships shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figures 1 to 7 As shown, the thin-walled cylindrical workpiece internal expansion CNC lathe fixture of this embodiment includes a chuck body 1, a fixture body 2, a positioning cover 3, an expansion sleeve 4, a locking block 5, and a locking wrench 6; one end of the chuck body 1 is connected to the machine tool spindle, and the other end is connected to the fixture body 2; the positioning cover 3 is connected to the fixture body 2, and the outer surface of the positioning cover 3 contacts the outer surface of the workpiece 8 to achieve workpiece 8 positioning; the expansion sleeve 4 is conically fitted with the fixture body 2, and the expansion sleeve 4 expands so that its outer surface contacts the workpiece 8 to clamp the workpiece 8; the locking block 5 is connected to the expansion sleeve 4, and the locking block 5 is threadedly connected to the fixture body 2, and the expansion and contraction of the expansion sleeve 4 is controlled by rotating the locking block 5 (the expansion sleeve 4 is a rubber-coated expansion sleeve or a split expansion sleeve); the locking wrench 6 is connected to the locking block 5.
[0022] The locking wrench 6 is equipped with an auxiliary top plate 7, which is conically fitted with the workpiece 8. The auxiliary top plate 7 and the locking wrench 6 can be connected by threads, fixed connections, or other forms of connection, so that the locking wrench 6 can drive the auxiliary top plate 7 to press against the workpiece 8.
[0023] The chuck body 1 is provided with a first positioning hole and a directional groove, and is connected to the machine tool spindle through the first positioning hole and the directional groove.
[0024] The positioning cover 3 has three evenly distributed second positioning holes, and the positioning cover 3 is connected to the fixture body 2 through the second positioning holes.
[0025] The expansion sleeve 4 has a tapered hole inside, and six small steps on its outer surface. The small steps are used to increase the friction between the expansion sleeve and the inner hole of the workpiece.
[0026] The locking block 5 has an M48×1.5 external thread on one end of its outer surface and a hexagonal hole on the other end.
[0027] The runout of the outer cylindrical surface of the chuck body 1 is less than 0.015 mm.
[0028] The coaxiality between the outer surface of the fixture body 2 and the outer surface of the chuck body 1 is no greater than 0.01 mm, and the cylindricity runout of the outer surface of the fixture body 2 is no greater than 0.025 mm.
[0029] The coaxiality between the outer surface of the positioning cover 3 and the fixture body 2 is no greater than 0.01 mm.
[0030] The inner cone angle of the expansion sleeve 4 is 120°, and the coaxiality between the expansion sleeve 4 and the fixture body 2 is no greater than 0.01mm.
[0031] In use, the workpiece 8 is inserted into the expansion sleeve 4, with one end of the workpiece 8 abutting against the positioning cover 3. Then, the auxiliary top plate 7 is installed onto the locking wrench 6, and the locking wrench 6 is connected to the locking block 5, causing the locking block 5 to rotate. This moves the expansion sleeve 4. Due to the tapered fit between the expansion sleeve 4 and the fixture body 2, the expansion sleeve 4 expands, while the auxiliary top plate 7 presses against the other end of the workpiece 8, ensuring the workpiece is stably clamped. This solves the vibration problem in thin-walled part processing, greatly improving the processing efficiency and quality of the parts.
[0032] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces, characterized in that, The chuck body (1), fixture body (2), positioning cover (3), expansion sleeve (4), locking block (5), and locking wrench (6) are included. One end of the chuck body (1) is connected to the machine tool spindle, and the other end is connected to the fixture body (2). The positioning cover (3) is connected to the fixture body (2), and the outer surface of the positioning cover (3) contacts the outer surface of the workpiece (8) to achieve workpiece (8) positioning. The expansion sleeve (4) is conically fitted with the fixture body (2), and the expansion sleeve (4) expands to make its outer surface contact the workpiece (8) to clamp the workpiece (8). The locking block (5) is connected to the expansion sleeve (4), and the locking block (5) is threadedly connected to the fixture body (2). The expansion and contraction of the expansion sleeve (4) are controlled by rotating the locking block (5). The locking wrench (6) is connected to the locking block (5).
2. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The locking wrench (6) is provided with an auxiliary top plate (7), which is in conical fit with the workpiece (8).
3. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The chuck body (1) is provided with a first positioning hole and a directional groove, and is connected to the machine tool spindle through the first positioning hole and the directional groove.
4. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The positioning cover (3) is provided with three evenly distributed second positioning holes, and the positioning cover (3) is connected to the fixture body (2) through the second positioning holes.
5. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The expansion sleeve (4) has a tapered hole inside, and the outer surface of the expansion sleeve (4) has 6 small steps.
6. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The locking block (5) has an M48×1.5 external thread on one end of its outer surface and a hexagonal hole on the other end.
7. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The runout of the outer cylindrical surface of the chuck body (1) is less than 0.015 mm.
8. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The coaxiality between the outer surface of the clamp body (2) and the outer surface of the chuck body (1) is no greater than 0.01 mm, and the cylindricity runout of the outer surface of the clamp body (2) is no greater than 0.025 mm.
9. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The coaxiality between the outer surface of the positioning cover (3) and the fixture body (2) is no greater than 0.01 mm.
10. The CNC lathe fixture for internal expansion of thin-walled cylindrical workpieces according to claim 1, characterized in that, The inner cone angle of the expansion sleeve (4) is 120°, and the coaxiality between the expansion sleeve (4) and the fixture body (2) is no greater than 0.01 mm.