An adjustable steel formwork array punching device
Patent Information
- Application Number
- CN202522381525.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-10
AI Technical Summary
目前现有的钢模板打孔作业多采用普通台钻或磁力钻逐个进行,这种方式存在打孔效率极低,劳动强度大,孔距依靠人工画线定位,累计误差大,难以保证多个孔位的直线度和间距精度,导致模板拼接时错位,影响施工质量,同时每次钻孔均需单独定位,操作繁琐
本实用新型,通过在横梁的表面直线阵列设置的多个打孔机构,而多个打孔机构均通过调距组件与丝杆螺纹安装,同时打孔机构也通过安装座与横梁滑动安装,因此通过独立启动相对应的第一电机,即可使同步轮带组带动螺纹套转动,通过螺纹套与丝杆的螺纹安装,使安装座可在横梁的表面直线滑动,而通过同步调节多个打孔机构,即可在与升降组件和打孔组件的配合实现孔距可调可控的阵列打孔,进而提高打孔的效率和精度。
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Figure CN224855022U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel formwork processing technology, specifically relating to an adjustable spacing steel formwork array punching device. Background Technology
[0002] Steel formwork, also known as steel template or steel mold, is a temporary or reusable mold used in building construction for pouring and shaping concrete. Its main material is steel. Compared with traditional wooden formwork, steel formwork has the advantages of high strength, high rigidity, and multiple reuses. In order to meet the construction needs of different structures, a large number of bolt holes need to be drilled on the steel formwork for connection.
[0003] Problems with existing technology: Currently, most steel formwork drilling operations are carried out one by one using ordinary bench drills or magnetic drills. This method has the disadvantages of extremely low drilling efficiency, high labor intensity, and the reliance on manual drawing for hole spacing, resulting in large cumulative errors. It is difficult to guarantee the straightness and spacing accuracy of multiple holes, which leads to misalignment when splicing formwork and affects construction quality. In addition, each hole needs to be individually positioned, making the operation cumbersome. Utility Model Content
[0004] The purpose of this utility model is to provide an adjustable spacing steel template array punching device, which can efficiently and accurately process rows of array holes on the steel template by providing a reasonable structure, simple operation and adjustable spacing steel template array punching structure, and the hole spacing can be adjusted accordingly according to design requirements.
[0005] The specific technical solution adopted by this utility model is as follows: An adjustable spacing steel template array punching device includes a frame, and a crossbeam is slidably mounted on the top of the frame via a gantry. A drilling mechanism is slidably mounted on the surface of the crossbeam via a lead screw. The drilling mechanism includes a mounting base slidably mounted on the front of the crossbeam. An adjustment component is fixedly mounted on one side of the mounting base. The adjustment component is used to drive the drilling mechanism to move linearly on the surface of the crossbeam. An angle adjustment component is fixedly mounted inside the mounting base to drive the lifting component to swing, so that the lifting component drives the drilling component to move synchronously.
[0006] The surface of the crossbeam is provided with a groove, the lead screw is fixedly installed inside the groove, and the adjustment component is threadedly installed with the lead screw.
[0007] The adjustable distance assembly includes a first motor fixedly installed on one side of the mounting base, and the first motor drives the threaded sleeve to rotate through a synchronous pulley belt assembly.
[0008] The threaded sleeve is externally rotatably mounted with a clamp, which fixes the threaded sleeve to the mounting base.
[0009] The synchronous pulley belt assembly is connected between the threaded sleeve and the first motor, and the threaded sleeve is threadedly installed with the lead screw.
[0010] The lifting assembly is used to drive the drilling assembly to move vertically, and the back of the lifting assembly is fixedly installed with the angle adjustment assembly.
[0011] The angle adjustment assembly includes a second motor fixedly installed inside the mounting base, which drives the gear to mesh with the ring frame.
[0012] The ring frame is rotatably installed inside the mounting base, and the top of the ring frame has multiple toothed grooves arranged in a fan shape, so that the ring frame can mesh with the gear.
[0013] The technical effects achieved by this utility model are as follows: This invention utilizes multiple drilling mechanisms arranged in a linear array on the surface of a crossbeam. Each drilling mechanism is threaded onto a lead screw via an adjustable spacing assembly. Simultaneously, the drilling mechanisms are slidably mounted on the crossbeam via mounting bases. Therefore, by independently activating the corresponding first motor, the synchronous pulley belt group drives the threaded sleeve to rotate. The threaded installation of the threaded sleeve and lead screw allows the mounting base to slide linearly on the surface of the crossbeam. By synchronously adjusting the multiple drilling mechanisms, in conjunction with the lifting assembly and the drilling assembly, adjustable and controllable array drilling with adjustable hole spacing can be achieved, thereby improving drilling efficiency and accuracy.
[0014] This invention features a second motor and a ring frame installed inside the mounting base. The ring frame has multiple toothed grooves arranged in a fan shape on its top, and the ring frame is connected to a gear through the toothed grooves. Therefore, when the second motor is started, it can drive the gear to mesh with the ring frame for transmission. The lifting component is fixedly installed with the ring frame, so the drilling component can be driven to move synchronously through the lifting component, thereby adjusting the drilling angle of the drilling component. This invention is suitable for drilling holes for special processes. Attached Figure Description
[0015] Figure 1 This is a three-dimensional view of the overall installation structure of this utility model; Figure 2 This is a schematic diagram of the punching mechanism in this utility model; Figure 3 This is a schematic diagram of the adjustable distance component structure in this utility model; Figure 4 This is a schematic diagram of the installation structure of the angle adjustment component in this utility model; Figure 5 This is a cross-sectional structural diagram of the mounting base in this utility model.
[0016] The attached diagram lists the components represented by each number as follows: 1. Frame; 2. Gantry; 3. Crossbeam; 4. Drilling mechanism; 41. Mounting base; 42. Adjustment assembly; 421. First motor; 422. Synchronous pulley belt assembly; 423. Threaded sleeve; 43. Lifting assembly; 44. Drilling assembly; 45. Angle adjustment assembly; 451. Ring frame; 452. Second motor; 453. Gear; 5. Lead screw. Detailed Implementation
[0017] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0018] like Figure 1-5 As shown, an adjustable spacing steel template array punching device includes a frame 1, and a crossbeam 3 is slidably installed on the top of the frame 1 via a gantry 2; A drilling mechanism 4 is slidably mounted on the surface of the crossbeam 3 via a lead screw 5; The punching mechanism 4 includes a mounting base 41 that is slidably mounted on the front of the crossbeam 3. An adjustment component 42 is fixedly mounted on one side of the mounting base 41. The adjustment component 42 is used to drive the punching mechanism 4 to move linearly on the surface of the crossbeam 3. An angle adjustment component 45 is fixedly mounted inside the mounting base 41 to drive the lifting component 43 to swing, so that the lifting component 43 drives the punching component 44 to move synchronously.
[0019] See attached document Figure 1 , Figure 2 and Figure 3 In this embodiment, the surface of the crossbeam 3 is provided with a groove, the lead screw 5 is fixedly installed inside the groove, and the adjusting assembly 42 is threadedly installed with the lead screw 5.
[0020] In the above embodiment, since the adjusting component 42 is fixedly installed with the mounting base 41, the drilling mechanism 4 can be driven to move linearly by starting the adjusting component 42 and in conjunction with the lead screw 5.
[0021] Furthermore, since there are multiple punching mechanisms 4, the array punching hole spacing can be controlled by synchronously starting the corresponding spacing adjustment components 42 of multiple punching mechanisms 4 to rotate the same number of revolutions.
[0022] According to the above structure, the pitch adjustment assembly 42 includes a first motor 421 fixedly installed on one side of the mounting base 41. Therefore, when the first motor 421 is started, it can drive the synchronous pulley belt group 422 to rotate. Since the synchronous pulley belt group 422 is connected between the threaded sleeve 423 and the first motor 421, it can drive the threaded sleeve 423 to rotate synchronously.
[0023] Specifically, a clamp is rotatably installed on the outside of the threaded sleeve 423, so that the threaded sleeve 423 is fixedly installed to the mounting base 41 through the clamp. The threaded sleeve 423 is threadedly installed to the lead screw 5. Therefore, when the threaded sleeve 423 rotates, the drilling mechanism 4 can move linearly on the surface of the lead screw 5, thereby adjusting the spacing of multiple drilling mechanisms 4 and realizing the adjustment of hole spacing.
[0024] See attached document Figure 1 , Figure 4 and Figure 5 In this embodiment, the lifting component 43 is used to drive the drilling component 44 to move vertically, and the back of the lifting component 43 is fixedly installed with the angle adjustment component 45.
[0025] In the above embodiment, the lifting assembly 43 is composed of a frame, a lifting motor and a screw, and the drilling assembly 44 is threadedly installed with the screw. Therefore, when the lifting assembly 43 is started, the drilling assembly 44 can be pushed to move vertically, thereby providing a feed force for drilling.
[0026] Furthermore, since the lifting assembly 43 is installed with the angle adjustment assembly 45, and the second motor 452 of the angle adjustment assembly 45 is fixedly installed inside the mounting base 41, when the second motor 452 is started, it can drive the gear 453 to mesh with the ring frame 451 for transmission. Since the ring frame 451 is fixedly installed with the lifting assembly 43, when the ring frame 451 is driven to swing by the gear 453, the lifting assembly 43 can drive the drilling assembly 44 to adjust the tilt angle.
[0027] As can be further explained, the ring frame 451 is rotatably installed inside the mounting base 41, and the top of the ring frame 451 has multiple toothed grooves arranged in a fan shape, so that the ring frame 451 meshes with the gear 453.
[0028] The working principle of this utility model is as follows: According to the drilling requirements, the spacing adjustment components 42 of multiple drilling mechanisms 4 are activated simultaneously. The first motor 421 drives the synchronous pulley belt group 422 and the threaded sleeve 423 to rotate. Through the threaded installation of the threaded sleeve 423 and the lead screw 5, the multiple drilling mechanisms 4 drive the corresponding drilling components 44 to adjust to a straight position on the surface of the crossbeam 3. After adjusting the array drilling hole spacing, the lifting component 43 can be activated to drive the drilling components 44 to descend. The activation of the drilling components 44 can synchronously drill the steel template in an array. After drilling is completed, the axial position of the drilling mechanism 4 can be adjusted by the action of the gantry 2. Repeated operation can continue drilling. For tilted holes with special requirements, the tilt angle can be adjusted by activating the angle adjustment component 45 to drive the lifting component 43 and the drilling component 44, thus adapting to special design drilling requirements.
[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. An adjustable-spacing steel template array punching device, characterized in that, include: A frame (1) has a crossbeam (3) slidably mounted on its top via a gantry (2); The surface of the crossbeam (3) is slidably fitted with a drilling mechanism (4) via a lead screw (5); The drilling mechanism (4) includes a mounting base (41) slidably mounted on the front of the crossbeam (3). An adjustment component (42) is fixedly mounted on one side of the mounting base (41). The adjustment component (42) is used to drive the drilling mechanism (4) to move linearly on the surface of the crossbeam (3). An angle adjustment component (45) fixedly mounted inside the mounting base (41) is used to drive the lifting component (43) to swing, so that the lifting component (43) drives the drilling component (44) to move synchronously.
2. The adjustable-spacing steel template array punching device according to claim 1, characterized in that: The surface of the crossbeam (3) is provided with a groove, the lead screw (5) is fixedly installed inside the groove, and the adjusting component (42) is threadedly installed with the lead screw (5).
3. The adjustable-spacing steel template array punching device according to claim 2, characterized in that: The adjustable distance assembly (42) includes a first motor (421) fixedly installed on one side of the mounting base (41), and the first motor (421) drives the threaded sleeve (423) to rotate through the synchronous pulley belt group (422).
4. The adjustable-spacing steel template array punching device according to claim 3, characterized in that: The threaded sleeve (423) is rotatably mounted with a clamp, so that the threaded sleeve (423) is fixedly mounted to the mounting base (41) by means of the clamp.
5. The adjustable-spacing steel template array punching device according to claim 3, characterized in that: The synchronous pulley belt assembly (422) is connected between the threaded sleeve (423) and the first motor (421), and the threaded sleeve (423) is threadedly installed with the lead screw (5).
6. The adjustable-spacing steel template array punching device according to claim 1, characterized in that: The lifting assembly (43) is used to drive the drilling assembly (44) to move vertically, and the back of the lifting assembly (43) is fixedly installed with the angle adjustment assembly (45).
7. The adjustable-spacing steel template array punching device according to claim 6, characterized in that: The angle adjustment assembly (45) includes a second motor (452) fixedly installed inside the mounting base (41), the second motor (452) being used to drive the gear (453) to mesh with the ring frame (451).
8. The adjustable-spacing steel template array punching device according to claim 7, characterized in that: The ring frame (451) is rotatably installed inside the mounting base (41), and the top of the ring frame (451) has multiple toothed grooves arranged in a fan shape, so that the ring frame (451) meshes with the gear (453).