Water tank plate sealing groove processing equipment
Patent Information
- Application Number
- CN202522454243.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种水箱板材密封槽加工设备,旨在改善夹紧机构对不同材质、厚度板材的适配性问题,避免因夹紧力不当导致的板材变形或位移,从而提高密封槽加工的精度稳定性和生产效率的问题
1、本实用新型中,通过齿轮与齿条的啮合传动,带动两侧夹具反向移动并沿限位卡槽精准滑动,实现对水箱板材的稳定夹持,配合气缸驱动确保夹持力度适配不同规格板材,有效避免加工时板材位移或变形,提升密封槽加工的尺寸精度与一致性。
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Figure CN224855040U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water tank plate processing technology, and in particular to a water tank plate sealing groove processing equipment. Background Technology
[0002] The emergence of equipment for processing sealing grooves for water tank panels is closely related to the stringent sealing performance requirements of water tank products in modern industry. In various applications of water tanks, whether industrial circulating water tanks, fire-fighting water storage tanks, or domestic water heater tanks, the sealing effect at the joints of the panels directly determines whether leakage will occur. The sealing groove is a key structure ensuring this performance—it precisely accommodates the sealing strip, achieving a tight fit through the compression deformation of the strip to prevent liquid leakage. Especially in the processing of rigid panels such as stainless steel and aluminum alloys, or large water tanks, manual operation is difficult to meet the demands of standardized production. Therefore, to adapt to the requirements of dimensional accuracy, surface smoothness, and processing efficiency in industrialized mass production, this type of specialized processing equipment has emerged and is widely used in metal product factories, water tank production workshops, and other scenarios, becoming one of the core pieces of equipment for ensuring the sealing performance of water tanks and improving production efficiency.
[0003] Existing water tank sheet sealing groove processing equipment is centered around a processing execution, feed transmission, and control structure. In the processing execution structure, metal sheets are cut using a carbide forming milling cutter driven by a servo motor; plastic sheets are formed by thermal cutting after heating. The feed transmission structure uses a servo motor in conjunction with a ball screw or linear guide to achieve X, Y, and Z axis motion, controlling the trajectory and depth. High-end equipment has a grating ruler to correct errors. The control system receives parameters from a CNC system, converts them into electrical signals to drive various components, and adjusts the processing head speed to match the feed rate. Its principle is to achieve standardized processing of sealing grooves through "forming tools + precise motion control," solving the accuracy and consistency problems of manual processing.
[0004] Existing equipment for processing sealing grooves on water tank plates has significant shortcomings in clamping and fixing. The clamping mechanisms of some equipment have poor adaptability. When dealing with ultra-thin metal plates or easily deformable plastic plates, either the clamping force is too large, causing irreversible dents or warping of the plate, or the clamping force is insufficient, causing the plate to shift due to cutting forces during processing, resulting in dimensional deviations in the sealing groove. Furthermore, the positioning components of some equipment are cumbersome to adjust, making it difficult to quickly adapt to plates of different specifications, which restricts processing efficiency. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides a water tank plate sealing groove processing equipment, which aims to improve the adaptability of the clamping mechanism to plates of different materials and thicknesses, avoid plate deformation or displacement caused by improper clamping force, and thus improve the accuracy, stability and production efficiency of sealing groove processing.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a water tank plate sealing groove processing equipment, including a workbench, a clamping assembly provided on the upper surface of the workbench, and a rinsing assembly provided on one side of the workbench; The clamping assembly includes a base plate two, with base plates one fixedly connected to both sides of the outer wall of base plate two. A screw three is disposed inside base plate one. A fixing plate two is fixedly connected to the top of base plate two. A screw one is threadedly connected to the middle of fixing plate two. A gear is rotatably connected to the outer wall of screw one. Two racks are slidably connected to the upper surface of the worktable. Limiting slots are provided on both sides of the bottom of base plate two. A base plate three is slidably connected to the bottom of base plate two. A connector is fixedly connected to the top of base plate three. A screw two is threadedly connected inside the connector. A fixing plate one is disposed outside screw two. A clamp is fixedly connected to one side of the inner wall of fixing plate one. A controller is fixedly connected to the upper surface of the worktable. A cylinder is fixedly connected to the upper surface of the worktable.
[0007] Furthermore, the rinsing assembly includes a water pipe, with a nozzle fixedly connected to the output end of the water pipe, a pipe fixedly connected to the input end of the water pipe, a valve at the top of the pipe, and a water bucket fixedly connected to one side of the outer wall of the pipe.
[0008] Furthermore, the base plate is fixedly connected to the surface of the workbench.
[0009] Furthermore, a limiting frame is fixedly connected to the upper surface of the workbench, and a sliding rail is fixedly connected to one side of the inner wall of the limiting frame.
[0010] Furthermore, a grooving machine is slidably connected to the inner wall of the sliding track, and a fixing slot is fixedly connected to one side of the grooving machine.
[0011] Furthermore, a water pipe is slidably connected inside the grooving machine, and the screw is connected to the inside of the workbench with a triple thread.
[0012] Furthermore, the screw is threaded into the interior of the base plate.
[0013] Furthermore, the first fixing plate is slidably connected to one side of the cylinder, and the second base plate is fixedly connected to the upper surface of the workbench.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the meshing transmission of gears and racks drives the clamps on both sides to move in opposite directions and slide precisely along the limiting slots, thereby achieving stable clamping of the water tank plate. Combined with the cylinder drive, it ensures that the clamping force is adapted to different specifications of plates, effectively avoiding plate displacement or deformation during processing, and improving the dimensional accuracy and consistency of the sealing groove processing.
[0015] 2. In this utility model, an integrated rinsing component is used to spray clean water onto the processing area in real time during grooving, which promptly cleans up debris to prevent it from adhering and affecting the quality of the grooving surface. At the same time, it simplifies the post-processing cleaning process. The design of the sliding track and the grooving machine, combined with the preset parameters of the controller, realizes automated grooving operation, improving processing efficiency and ease of operation. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a water tank plate sealing groove processing equipment proposed in this utility model; Figure 2 This is a schematic diagram of the clamping component structure of a water tank plate sealing groove processing equipment proposed in this utility model; Figure 3 This is a cross-sectional schematic diagram of the clamping component of a water tank plate sealing groove processing equipment proposed in this utility model; Figure 4 This is a schematic diagram of the flushing component structure of a water tank plate sealing groove processing equipment proposed in this utility model; Figure 5 for Figure 4 Enlarged view of point A in the middle; Legend: 1. Workbench; 2. Cylinder; 3. Controller; 4. Fixing plate one; 5. Clamp; 6. Sliding rail; 7. Base plate one; 8. Fixing plate two; 9. Water pipe; 10. Water bucket; 11. Limiting frame; 12. Grooving machine; 13. Screw one; 14. Base plate two; 15. Connector; 16. Base plate three; 17. Screw two; 18. Limiting slot; 19. Rack; 20. Gear; 21. Screw three; 22. Valve; 23. Pipe; 24. Fixing slot; 25. Nozzle. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figures 1-5 An embodiment of this utility model is provided: a water tank plate sealing groove processing equipment, including a workbench 1, a clamping component is provided on the upper surface of the workbench 1, and a rinsing component is provided on one side of the workbench 1; The clamping assembly includes a base plate 214, which serves as the main mounting plate and the foundation for supporting other components. Base plate 17 is fixedly connected to both sides of the outer wall of base plate 214, enhancing the installation stability of the entire clamping assembly and preventing shaking during operation. Screws 321 are installed inside base plate 17 to ensure the relative positions of the components are fixed. A fixing plate 28 is fixedly connected to the top of base plate 214, providing support and positioning. Screw 13 is threadedly connected to the middle of fixing plate 28, and gear 20 is rotatably connected to the outer wall of screw 13. Two racks 19 are slidably connected to the upper surface of the worktable 1. Screw 13 provides stable support for the meshing transmission between gear 20 and rack 19. Gear 20 is a key component for power transmission. Two racks 19 are slidably connected to the bottom of base plate 214. A limiting slot 18 is provided on the side to limit the sliding trajectory of the base plate 3 16. The base plate 3 16 is slidably connected to the bottom of the base plate 2 14. A connector 15 is fixedly connected to the top of the base plate 3 16. A screw 2 17 is threaded inside the connector 15. A fixing plate 1 4 is provided outside the screw 2 17. A clamp 5 is fixedly connected to one side of the inner wall of the fixing plate 1 4. The fixing plate 1 4 drives the clamp 5 to complete the clamping or releasing action of the workpiece, thus completing the clamping and fixing. A controller 3 is fixedly connected to the upper surface of the worktable 1. The controller 3 coordinates the working rhythm of each part of the clamping assembly to ensure the accuracy and stability of the clamping action. A cylinder 2 is fixedly connected to the upper surface of the worktable 1. The cylinder 2 can provide driving force through the extension and retraction action to drive the relevant parts of the clamping assembly to move, thereby realizing the clamping action of the clamp 5 and providing power for the clamping process.
[0019] Reference Figures 1-5The rinsing assembly includes a water pipe 9, which serves as a liquid transport channel. A nozzle 25 is fixedly connected to the output end of the water pipe 9, spraying the transported water in a specific pattern directly onto the rinsing target. A pipe 23 is fixedly connected to the input end of the water pipe 9, acting as an intermediate liquid transport channel. A valve 22 is located at the top of the pipe 23, regulating the start / stop of rinsing and the water flow intensity. A water tank 10 is fixedly connected to one side of the outer wall of the pipe 23, providing a continuous water source for the rinsing assembly. A base plate 7 is fixedly connected to the upper surface of the workbench 1, which provides a unified installation and working reference surface for all components. The upper surface of the workbench 1 is fixedly connected to... A limit frame 11 is provided, with a sliding rail 6 fixedly connected to one side of the inner wall of the limit frame 11. The sliding rail 6 ensures movement along a fixed trajectory. A grooving machine 12 is slidably connected to the inner wall of the outer wall of the sliding rail 6. A fixing slot 24 is fixedly connected to one side of the grooving machine 12 to prevent displacement. A water pipe 9 is slidably connected inside the grooving machine 12. Screw 3 21 is threadedly connected inside the worktable 1 to enhance the firmness of the connection. Screw 2 17 is threadedly connected inside the base plate 3 16 to ensure stable power transmission. Fixing plate 1 4 is slidably connected to one side of the cylinder 2. Base plate 2 14 is fixedly connected to the upper surface of the worktable 1.
[0020] Working principle: When the equipment is put into use, the plate is placed on the base plate 2 14. The drive cylinder 2 moves the fixed plate 4 and clamp 5 on one side, and at the same time moves the base plate 3 16 of clamp 5. This moves the rack 19 under the base plate 3 16, and the movement of the rack 19 moves the gear 20 meshing with it. This, in turn, moves the fixed plate 4 and clamp 5 on the other side to the opposite position. The fixed plates 4 and clamp 5 on both sides move through the limiting groove 18 at the bottom of the base plate 2 14 via the fixed plate 2 8. The board material is clamped and fixed. After the board material is fixed by the preset parameters of the controller 3, the grooving machine 12 is started. The grooving machine 12 is controlled to move along the sliding rail 6 in the limit frame 11 and the cutting depth is adjusted to groove the board material to form a sealing groove that meets the specifications. While the grooving machine 12 is grooving, the valve 22 is opened to allow the water in the water bucket 10 to flow into the water pipe 9 through the pipe 23. The water is fixed by the fixing slot 24 on the grooving machine 12, and the water flow is sprayed from the nozzle 25 onto the board material being grooved to achieve the effect of cleaning debris.
[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A water tank plate sealing groove processing equipment, comprising a workbench (1), characterized in that: A clamping assembly is provided on the upper surface of the workbench (1), and a rinsing assembly is provided on one side of the workbench (1); The clamping assembly includes a base plate two (14), with a base plate one (7) fixedly connected to both sides of the outer wall of the base plate two (14). A screw three (21) is provided inside the base plate one (7). A fixing plate two (8) is fixedly connected to the top of the base plate two (14). A screw one (13) is threadedly connected to the middle of the fixing plate two (8). A gear (20) is rotatably connected to the outer wall of the screw one (13). Two racks (19) are slidably connected to the upper surface of the worktable (1). The bottom sides of the base plate two (14) are open A limiting slot (18) is provided. The bottom of the second base plate (14) is slidably connected to the third base plate (16). The top of the third base plate (16) is fixedly connected to the connector (15). The connector (15) is internally threaded with a screw (17). The screw (17) is externally provided with a fixing plate (4). The inner wall of the fixing plate (4) is fixedly connected to a clamp (5). The upper surface of the worktable (1) is fixedly connected to a controller (3). The upper surface of the worktable (1) is fixedly connected to a cylinder (2).
2. The equipment for processing sealing grooves on water tank plates according to claim 1, characterized in that: The rinsing assembly includes a water pipe (9), a nozzle (25) is fixedly connected to the output end of the water pipe (9), a pipe (23) is fixedly connected to the input end of the water pipe (9), a valve (22) is located at the top of the pipe (23), and a water bucket (10) is fixedly connected to one side of the outer wall of the pipe (23).
3. The equipment for processing sealing grooves on water tank plates according to claim 1, characterized in that: The base plate (7) is fixedly connected to the upper surface of the workbench (1).
4. The equipment for processing sealing grooves on water tank plates according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a limiting frame (11), and a sliding rail (6) is fixedly connected to one side of the inner wall of the limiting frame (11).
5. The equipment for processing sealing grooves on water tank plates according to claim 4, characterized in that: A grooving machine (12) is slidably connected to the inner wall of the sliding track (6), and a fixed slot (24) is fixedly connected to one side of the grooving machine (12).
6. The equipment for processing sealing grooves on water tank plates according to claim 5, characterized in that: The grooving machine (12) has a water pipe (9) slidably connected inside, and the screw three (21) is threadedly connected inside the workbench (1).
7. The equipment for processing sealing grooves on water tank plates according to claim 1, characterized in that: The screw two (17) is threaded inside the base plate three (16).
8. The equipment for processing sealing grooves on water tank plates according to claim 1, characterized in that: The first fixing plate (4) is slidably connected to one side of the cylinder (2), and the second base plate (14) is fixedly connected to the upper surface of the workbench (1).