A rough machining and slicing device for aluminum piston wear-resistant insert ring

Abstract

The utility model discloses a kind of aluminium piston wear-resistant insert ring rough machining slicing device, including bottom plate, the periphery of the top of bottom plate is uniformly fixedly connected with support rod, the top of support rod is fixedly connected with top plate, the left side of the top of top plate is fixedly connected with first mounting bracket, the top of first mounting bracket is fixedly installed with first electric telescopic rod, the output of first electric telescopic rod is fixedly connected with cutting machine, the outside of top plate is fixedly installed with motor by bolt, the output of motor is fixedly connected with gear wheel. The utility model can realize the accurate slicing of aluminium piston wear-resistant insert ring by first electric telescopic rod on first mounting bracket driving cutting machine to move up and down, according to the thickness of insert ring and slicing requirement, flexibly adjust cutting depth, realize. Motor drives gear wheel to rotate, and the toothed plate engaged with gear wheel drives moving plate and placing plate to move, can accurately transport insert ring to cutting machine below to slice, it is convenient to control slicing position and interval.

Description

Technical Field

[0001] This utility model relates to the field of rough machining technology for wear-resistant inserts on aluminum pistons, specifically a slicing device for rough machining wear-resistant inserts on aluminum pistons. Background Technology

[0002] Aluminum piston wear-resistant inserts are core components that ensure piston service life. They are usually made of high-strength wear-resistant materials such as high-chromium cast iron and alloy structural steel. The processing procedure requires first rough cutting the "long strip insert blank (diameter 50-150mm, length 1000-2000mm)" into fixed-length rings (length 10-50mm, to fit different piston specifications), and then performing precision machining. However, existing slicing devices lack the function of automatically moving materials for cutting during actual use. This results in the need for manual material movement during slicing, reducing the efficiency of the slicing device. To address this, we propose a roughing slicing device with an aluminum piston and wear-resistant inlaid ring. Utility Model Content

[0003] The purpose of this invention is to provide a roughing and slicing device for aluminum piston wear-resistant insert rings, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a roughing and slicing device for wear-resistant aluminum piston rings, comprising a base plate, support rods fixedly connected to all four sides of the top of the base plate, a top plate fixedly connected to the top of the support rods, a first mounting frame fixedly connected to the left side of the top of the top plate, a first electric telescopic rod fixedly mounted on the top of the first mounting frame, a cutting machine fixedly connected to the output end of the first electric telescopic rod, a motor fixedly mounted on the outer side of the top plate by bolts, a gear fixedly connected to the output end of the motor, a toothed plate meshing with the surface of the gear, a moving plate fixedly connected to the top of the toothed plate, a placement plate and a second mounting frame fixedly connected to the top of the moving plate, a second electric telescopic rod fixedly mounted on the top of the second mounting frame, and a fixed plate fixedly connected to the output end of the second electric telescopic rod.

[0005] Preferably, a dust collector is fixedly connected to the left side of the top of the base plate, a vacuum cleaner is fixedly installed on one side of the dust collector, a vacuum hood is fixedly connected to one side of the dust collector through a pipe, and one side of the vacuum hood is fixedly connected to one side of the first mounting frame.

[0006] Preferably, a collection frame is snapped into the middle of the top of the base plate via a slot, and a guide plate is fixedly connected to the inner side of the support rod.

[0007] Preferably, a battery box is fixedly connected to the bottom of one side of the dust collector, a storage battery is fixedly connected to the inner cavity of the battery box, and a charging port is provided at the middle of one side of the battery box. The output end of the charging port is unidirectionally electrically connected to the input end of the storage battery.

[0008] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs.

[0009] Preferably, a PLC controller is fixedly installed on the outside of the dust collector by bolts, and the output terminal of the PLC controller is unidirectionally electrically connected to the input terminals of the first electric telescopic rod, the motor, and the second electric telescopic rod.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses a first electric telescopic rod on a first mounting frame to move the cutting machine up and down. The cutting depth can be flexibly adjusted according to the thickness of the inlay and slicing requirements, achieving precise slicing of the aluminum piston wear-resistant inlay. The motor drives the gear to rotate, and the gear plate meshing with the gear moves the moving plate and the placement plate, accurately conveying the inlay to the bottom of the cutting machine for slicing, facilitating control of the slicing position and spacing.

[0011] 2. This utility model uses a second electric telescopic rod on the second mounting frame to move the fixing plate, which can fix the insert ring placed on the placement plate, preventing the insert ring from shifting or shaking during the slicing process, thus ensuring the slicing quality. The dust collector and vacuum cleaner work together to remove dust and debris generated during the slicing process in a timely manner through the dust suction hood, keeping the working environment clean, reducing the harm of dust to the health of operators, and also preventing dust from damaging the equipment. The collection frame at the top center of the bottom plate can collect the waste material flowing down from the guide plate, which is convenient for centralized waste disposal and makes the work site cleaner. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the charging port structure of this utility model; Figure 3 This is a schematic diagram of the gear structure of this utility model.

[0013] In the diagram: 1. Base plate; 2. Support rod; 3. Top plate; 4. Collection frame; 5. Motor; 6. Vacuum cleaner; 7. Dust collector; 8. Guide plate; 9. Cutting machine; 10. Dust hood; 11. First electric telescopic rod; 12. First mounting bracket; 13. Second electric telescopic rod; 14. Placement plate; 15. Moving plate; 16. Charging port; 17. Battery; 18. Battery box; 19. PLC controller; 20. Fixing plate; 21. Gear; 22. Gear plate; 23. Second mounting bracket. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] The components of this application—1. base plate; 2. support rod; 3. top plate; 4. collection frame; 5. motor; 6. vacuum cleaner; 7. dust collector; 8. guide plate; 9. cutting machine; 10. dust hood; 11. first electric telescopic rod; 12. first mounting bracket; 13. second electric telescopic rod; 14. placement plate; 15. moving plate; 16. charging port; 17. storage battery; 18. battery box; 19. PLC controller; 20. fixing plate; 21. gear; 22. toothed plate; 23. the second mounting bracket—are all general standard parts or parts known to those skilled in the art, and their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Example

[0016] Please see Figures 1-3 The following technical solution is provided, specifically disclosing: a roughing and slicing device for wear-resistant inserts of aluminum pistons, including a base plate 1, support rods 2 fixedly connected to the top four sides of the base plate 1, a top plate 3 fixedly connected to the top of the support rods 2, a first mounting frame 12 fixedly connected to the left side of the top of the top plate 3, a first electric telescopic rod 11 fixedly installed on the top of the first mounting frame 12, a cutting machine 9 fixedly connected to the output end of the first electric telescopic rod 11, a motor 5 fixedly installed on the outer side of the top plate 3 by bolts, a gear 21 fixedly connected to the output end of the motor 5, a toothed plate 22 meshing with the surface of the gear 21, a moving plate 15 fixedly connected to the top of the toothed plate 22, a placement plate 14 and a second mounting frame 23 fixedly connected to the top of the moving plate 15, a second electric telescopic rod 13 fixedly installed on the top of the second mounting frame 23, and a fixed plate 20 fixedly connected to the output end of the second electric telescopic rod 13. In actual use, the first electric telescopic rod 11 on the first mounting bracket 12 drives the cutting machine 9 to move up and down. The cutting depth can be flexibly adjusted according to the thickness of the inlay and the slicing requirements, so as to achieve precise slicing of the wear-resistant inlay of the aluminum piston. The motor 5 drives the gear 21 to rotate, and the toothed plate 22 that meshes with the gear 21 drives the moving plate 15 and the placement plate 14 to move, which can accurately transport the inlay to the bottom of the cutting machine 9 for slicing, making it easy to control the slicing position and spacing. Example

[0017] Please see Figure 1 andFigure 2 The following technical solution is provided, specifically disclosed: A dust collector 7 is fixedly connected to the left side of the top of the base plate 1, a vacuum cleaner 6 is fixedly installed on one side of the dust collector 7, a dust suction hood 10 is fixedly connected to one side of the dust collector 7 through a pipe, one side of the dust suction hood 10 is fixedly connected to one side of the first mounting bracket 12, a collection frame 4 is snapped into the middle of the top of the base plate 1 through a slot, a guide plate 8 is fixedly connected to the inner side of the support rod 2, a battery box 18 is fixedly connected to the bottom of one side of the dust collector 7, a storage battery 17 is fixedly connected to the inner cavity of the battery box 18, a charging port 16 is opened at the middle of one side of the battery box 18, the output end of the charging port 16 is unidirectionally electrically connected to the input end of the storage battery 17, support legs are fixedly connected to both the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided at the bottom of the support legs, and a PLC controller 19 is fixedly installed on the outer side of the dust collector 7 through bolts, the output end of the PLC controller 19 is unidirectionally electrically connected to the input end of the first electric telescopic rod 11, the motor 5, and the second electric telescopic rod 13; In actual use, the second electric telescopic rod 13 on the second mounting bracket 23 drives the fixed plate 20 to move, which can fix the insert ring placed on the placement plate 14 to prevent the insert ring from shifting or shaking during the slicing process, thus ensuring the slicing quality. The dust collector 7 and the vacuum cleaner 6 work together to remove the dust and debris generated during the slicing process in a timely manner through the dust suction hood 10, keeping the working environment clean, reducing the harm of dust to the health of operators, and also avoiding dust damage to the equipment. The collection frame 4 at the top center of the bottom plate 1 can collect the waste flowing down from the guide plate 8, which is convenient for centralized waste treatment and makes the work site cleaner.

[0018] In use: Charge the battery 17 in the battery box 18 through the charging port 16 to ensure the device has sufficient power. Place the aluminum piston wear-resistant insert on the placement plate 14. Operate the PLC controller 19 to start the second electric telescopic rod 13, causing the fixing plate 20 to extend and fix the insert. Operate the PLC controller 19 to start the motor 5. The motor 5 drives the gear 21 to rotate. The toothed plate 22 meshing with the gear 21 drives the moving plate 15 and the placement plate 14 to move, adjusting the insert to a suitable position below the cutting machine 9. Operate the PLC controller 19 to start the first electric telescopic rod 11. The first electric telescopic rod 11 drives the cutting machine 9 to descend and slice the insert. During the slicing process, the motor 5 can intermittently drive the insert to move according to the required slicing spacing to achieve continuous slicing. During the slicing process, start the vacuum cleaner 6, and suck the generated dust and debris into the dust collector 7 through the dust hood 10. The waste generated during cutting flows into the collection frame 4 through the guide plate 8. After slicing, operate the PLC controller 19 to sequentially shut down the cutter 9, the first electric telescopic rod 11, the motor 5, and the second electric telescopic rod 13. Loosen the fixing plate 20 and remove the cut ring-shaped slices. Empty the waste material from the collection box 4. If the equipment will not be used for a long time, disconnect the charging port 16 from the power supply.

[0019] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0020] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A roughing and slicing device for wear-resistant inserts on aluminum pistons, comprising a base plate (1), characterized in that: Support rods (2) are fixedly connected to the top of the base plate (1) around its four sides. A top plate (3) is fixedly connected to the top of the support rods (2). A first mounting bracket (12) is fixedly connected to the left side of the top of the top plate (3). A first electric telescopic rod (11) is fixedly installed on the top of the first mounting bracket (12). A cutting machine (9) is fixedly connected to the output end of the first electric telescopic rod (11). A motor (5) is fixedly installed on the outside of the top plate (3) by bolts. A gear (21) is fixedly connected to the output end of the motor (5). A toothed plate (22) is meshed with the surface of the gear (21). A moving plate (15) is fixedly connected to the top of the toothed plate (22). A placement plate (14) and a second mounting bracket (23) are fixedly connected to the top of the moving plate (15). A second electric telescopic rod (13) is fixedly installed on the top of the second mounting bracket (23). A fixed plate (20) is fixedly connected to the output end of the second electric telescopic rod (13).

2. The roughing and slicing device for wear-resistant inserts on aluminum pistons according to claim 1, characterized in that: A dust collector (7) is fixedly connected to the left side of the top of the base plate (1). A vacuum cleaner (6) is fixedly installed on one side of the dust collector (7). A vacuum hood (10) is fixedly connected to one side of the dust collector (7) through a pipe. One side of the vacuum hood (10) is fixedly connected to one side of the first mounting bracket (12).

3. The roughing and slicing device for wear-resistant inserts on aluminum pistons according to claim 1, characterized in that: The top of the base plate (1) is connected to a collection frame (4) via a slot, and the inner side of the support rod (2) is fixedly connected to a guide plate (8).

4. The roughing and slicing device for wear-resistant inserts on aluminum pistons according to claim 2, characterized in that: A battery box (18) is fixedly connected to the bottom of one side of the dust collector (7). A storage battery (17) is fixedly connected to the inner cavity of the battery box (18). A charging port (16) is opened at the middle of one side of the battery box (18). The output end of the charging port (16) is unidirectionally electrically connected to the input end of the storage battery (17).

5. The roughing and slicing device for wear-resistant inserts on aluminum pistons according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.

6. The roughing and slicing device for wear-resistant inserts on aluminum pistons according to claim 2, characterized in that: A PLC controller (19) is fixedly installed on the outside of the dust collector (7) by bolts. The output end of the PLC controller (19) is unidirectionally electrically connected to the input end of the first electric telescopic rod (11), the motor (5), and the second electric telescopic rod (13).

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