A caster bracket cutting device
Patent Information
- Application Number
- CN202522747649.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-12-25
AI Technical Summary
[0003]现有脚轮支架裁切设备存在以下缺陷:金属裁切时会产生大量金属碎屑,而现有设备缺乏有效的碎屑防护与收集结构,碎屑随裁切冲击力四处溅射,不仅污染作业环境、增加清理难度,甚至对操作人员造成安全隐患,为此,我们提出了一种脚轮支架裁切设备
[0012] 1. In use, this utility model uses a splash-proof assembly consisting of a transparent cover, a fixed plate, a vertical rod, and a return spring to achieve a fully enclosed blocking function for metal debris during the cutting process. During cutting, the cutting cover moves the assembly downwards, and the transparent cover first contacts the cutting table to form a closed space. As the cutting cover continues to move downwards, the vertical rod compresses the return spring to retract, ensuring the normal cutting stroke of the cutting blade. This solves the problem of debris splashing and polluting the environment and threatening the safety of operators in traditional equipment. At the same time, the transparent cover makes it easy to observe the cutting progress, and the return spring can drive the assembly to automatically return to its original position, improving the convenience of operation.
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Figure CN224855056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of caster bracket technology, and in particular to a caster bracket cutting device. Background Technology
[0002] Caster brackets, as the core load-bearing components of casters, are widely used in logistics vehicles, industrial equipment, household goods, and other fields. The dimensional accuracy and cut smoothness of their cutting directly affect the assembly accuracy and service life of the casters. Caster brackets are mostly made of metal materials such as steel plates and profiles, which are cut, bent, and welded. Among these processes, the cutting process is a key step in ensuring the consistency of the bracket dimensions.
[0003] Existing caster bracket cutting equipment has the following drawbacks: a large amount of metal shavings are generated during metal cutting, and the existing equipment lacks an effective shavings protection and collection structure. The shavings are scattered everywhere with the cutting impact force, which not only pollutes the working environment and increases the difficulty of cleaning, but also poses safety hazards to operators. Therefore, we propose a caster bracket cutting equipment. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a caster bracket cutting device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a caster bracket cutting device, comprising a cutting table, two stabilizing rods fixedly installed on the top of the cutting table, mounting plates slidably sleeved on the outer walls of the two stabilizing rods, a cutting cover fixedly connected between the two mounting plates, a drive motor fixedly installed on the top of the cutting cover, a cutting blade rotatably installed inside the cutting cover, an anti-splash component provided on the cutting cover, a cutting groove opened on the top of the cutting table, caster placement grooves opened on both inner walls of the cutting groove, and a collection cover fixedly installed on the bottom of the cutting table.
[0006] Preferably, two push cylinders are fixedly installed on the top of the cutting table, and the bottom of the two mounting plates are respectively fixedly connected to the piston rods on the two push cylinders.
[0007] Preferably, a rotating shaft is rotatably installed between the inner walls of the two sides of the cutting cover, and the cutting blade is fixedly sleeved on the outer wall of the rotating shaft.
[0008] Preferably, the top of the cutting cover is provided with an opening slot, the output shaft of the drive motor is fixedly sleeved with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a pulley B, and the pulley B and the pulley A are fixedly connected by a belt in the corresponding opening slot.
[0009] Preferably, the anti-splash assembly includes a transparent cover, a fixing plate, uprights, collars, and a return spring. The transparent cover is slidably sleeved on the outer wall of the cutting cover. The two sides of the transparent cover are fixedly connected to the fixing plates. The outer walls of the two fixing plates are fixedly connected to vertical uprights. The outer walls of the two uprights are fixedly sleeved with collars. A return spring is sleeved between the fixing plates and collars on the outer walls of the two uprights.
[0010] Preferably, the anti-splash assembly further includes two corresponding collars on the outer walls of the two uprights that are slidably sleeved between the collars and the return springs, and the two uprights are respectively fixed to both sides of the cutting cover.
[0011] The beneficial effects of this utility model are:
[0012] 1. In use, this utility model uses a splash-proof assembly consisting of a transparent cover, a fixed plate, a vertical rod, and a return spring to achieve a fully enclosed blocking function for metal debris during the cutting process. During cutting, the cutting cover moves the assembly downwards, and the transparent cover first contacts the cutting table to form a closed space. As the cutting cover continues to move downwards, the vertical rod compresses the return spring to retract, ensuring the normal cutting stroke of the cutting blade. This solves the problem of debris splashing and polluting the environment and threatening the safety of operators in traditional equipment. At the same time, the transparent cover makes it easy to observe the cutting progress, and the return spring can drive the assembly to automatically return to its original position, improving the convenience of operation.
[0013] 2. When in use, this utility model achieves the function of centralized collection of cutting debris through the upper and lower corresponding design of the cutting groove on the top of the cutting table and the bottom collection cover. The debris blocked by the transparent cover 1 falls directly into the collection cover through the cutting groove, avoiding debris residue in the work area. This solves the problem of debris scattering and difficult cleaning in traditional equipment, greatly reduces the intensity of manual cleaning, and keeps the work environment clean. Attached Figure Description
[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the collection cover of this utility model;
[0017] Figure 3 This is a cross-sectional view of the cutting cover and transparent cover of this utility model;
[0018] Figure 4 This is a schematic diagram of the rotating shaft and cutting blade of this utility model.
[0019] The attached figures are labeled as follows:
[0020] 1. Cutting table; 2. Push cylinder; 3. Mounting plate; 4. Stabilizing rod; 5. Cutting cover; 6. Drive motor; 7. Pulley A; 8. Rotating shaft; 9. Cutting blade; 10. Pulley B; 11. Belt; 12. Transparent cover; 13. Cutting groove; 14. Caster placement groove; 15. Fixing plate; 16. Upright pole; 17. Collar; 18. Return spring; 19. Collection cover. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1-4 As shown, a caster bracket cutting device is disclosed, including a cutting table 1. Two stabilizing rods 4 are fixedly installed on the top of the cutting table 1. Mounting plates 3 are slidably sleeved on the outer walls of the two stabilizing rods 4. A cutting cover 5 is fixedly connected between the two mounting plates 3. A drive motor 6 is fixedly installed on the top of the cutting cover 5. A cutting blade 9 is rotatably installed inside the cutting cover 5. An anti-splash component is provided on the cutting cover 5. A cutting groove 13 is opened on the top of the cutting table 1. Caster placement grooves 14 are opened on both sides of the inner walls of the cutting groove 13. A collection cover 19 is fixedly installed on the bottom of the cutting table 1. The cutting groove 13 on the top of the cutting table 1 and the collection cover 19 on the bottom are aligned vertically. Metal scraps blocked by the transparent cover 12 can fall directly into the collection cover 19 through the cutting groove 13, realizing centralized collection of scraps. This solves the problems of difficult scrap cleaning and residual pollution of traditional equipment, greatly reduces manual cleaning costs, keeps the working environment clean, avoids scrap waste, and improves material utilization.
[0023] Two push cylinders 2 are fixedly installed on the top of the cutting table 1, and the bottom of the two mounting plates 3 are respectively fixedly connected to the piston rods on the two push cylinders 2.
[0024] A rotating shaft 8 is rotatably installed between the inner walls of both sides of the cutting cover 5, and the cutting blade 9 is fixedly sleeved on the outer wall of the rotating shaft 8.
[0025] The top of the cutting cover 5 has an opening slot, and the output shaft of the drive motor 6 is fixedly sleeved with a rotating shaft 8. The outer wall of the rotating shaft 8 is fixedly sleeved with a pulley B10. The pulley B10 and the pulley A7 are fixedly connected by a belt 11 in the corresponding opening slot.
[0026] The anti-splash assembly includes a transparent cover 12, a fixing plate 15, a vertical rod 16, a collar 17, and a return spring 18. The transparent cover 12 is slidably sleeved on the outer wall of the cutting cover 5. Fixing plates 15 are fixedly connected to both sides of the transparent cover 12. Vertical rods 16 are fixedly connected to the outer walls of both fixing plates 15. Collars 17 are fixedly sleeved on the outer walls of both rods 16. Return springs 18 are sleeved between the fixing plates 15 and collars 17 on the outer walls of the two rods 16. The transparent cover 12 is sealed by its contact with the cutting table 1, and the vertical rods 16 slide against the collars 17. With the elastic buffer of the return spring 18, the cutting process is fully protected against debris. During cutting, the transparent cover 12 first contacts the cutting table 1 to form a closed space. As the cutting cover 5 continues to move down, the upright 16 compresses the return spring 18 to contract. This not only does not affect the cutting stroke of the cutting blade 9, but also blocks debris from splashing throughout the process. This solves the problem of debris scattering everywhere in traditional equipment. It avoids debris from polluting the environment and threatening the safety of operators. The transparent material also makes it easy to observe the cutting progress. The return spring 18 can also drive the components to automatically reset, improving the convenience of operation.
[0027] The anti-splash assembly also includes 20, with 20 slidably sleeved between the outer wall of the two uprights 16 and the corresponding collars 17 and return springs 18, and the two 20 are respectively fixed to both sides of the cutting cover 5.
[0028] Working principle: The drive motor 6 is started, its output shaft drives pulley A7 to rotate, transmitting power through belt 11 to pulley B10, which in turn drives the rotating shaft 8 to rotate between the inner walls of both sides of the cutting cover 5. The cutting blade 9, fixedly sleeved on the rotating shaft 8, rotates synchronously at high speed, completing the cutting power preparation. The push cylinder 2 is activated, its piston rod retracts, causing the mounting plate 3 to slide vertically downwards along the stabilizing rod 4. The mounting plate 3 synchronously drives the cutting cover 5 and the high-speed rotating cutting blade 9 inside to move downwards. When the bottom of the transparent cover 12 below the cutting cover 5 contacts the top of the cutting table 1, the transparent cover 12 is blocked from moving further downwards, while the cutting cover 5 continues to move downwards under the driving force of the push cylinder 2. At this time, the transparent cover 12 slides upwards relative to the cutting cover 5, causing the fixed plates 15 and the upright rods 16 on both sides to move upwards along the collar 20. The upright rods 16 compress the return spring 18, causing it to contract and deform. The transparent cover 12 forms a closed protective space, completely covering the cutting blade 9 and the workpiece cutting area, preventing debris from splashing. As the cutting cover 5 continues to move downwards, the high-speed rotating cutting blade... The cutting blade 9 gradually contacts the caster bracket and completes the cut along the cutting groove 13. The metal shavings generated during cutting are prevented from scattering due to the blocking effect of the transparent cover 12, and all fall into the collection cover 19 at the bottom of the cutting table 1 through the cutting groove 13, achieving centralized collection of shavings. After the cut is completed, the piston rod of the push cylinder 2 is extended, driving the mounting plate 3 and the cutting cover 5 to return to their original positions, and the cutting blade 9 is removed from the workpiece area. At the same time, the return spring 18 returns to its natural extended state, pushing the upright 16, the fixing plate 15 and the transparent cover 12 to slide downwards and return to their initial positions. Finally, the cut caster bracket is removed, and the shavings in the collection cover 19 are cleaned periodically to complete the operation.
[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A caster bracket cutting device, comprising a cutting table (1), characterized in that: Two stabilizing rods (4) are fixedly installed on the top of the cutting table (1). Mounting plates (3) are slidably sleeved on the outer walls of the two stabilizing rods (4). A cutting cover (5) is fixedly connected between the two mounting plates (3). A drive motor (6) is fixedly installed on the top of the cutting cover (5). A cutting blade (9) is rotatably installed inside the cutting cover (5). An anti-splash component is provided on the cutting cover (5). A cutting groove (13) is opened on the top of the cutting table (1). Caster placement grooves (14) are opened on both sides of the inner wall of the cutting groove (13). A collection cover (19) is fixedly installed on the bottom of the cutting table (1).
2. The caster bracket cutting device according to claim 1, characterized in that: Two push cylinders (2) are fixedly installed on the top of the cutting table (1), and the bottom of the two mounting plates (3) are respectively fixedly connected to the piston rods on the two push cylinders (2).
3. The caster bracket cutting device according to claim 1, characterized in that: A rotating shaft (8) is rotatably installed between the inner walls of both sides of the cutting cover (5), and the cutting blade (9) is fixedly sleeved on the outer wall of the rotating shaft (8).
4. The caster bracket cutting device according to claim 3, characterized in that: The top of the cutting cover (5) is provided with an opening slot. The output shaft of the drive motor (6) is fixedly sleeved with a rotating shaft (8). The outer wall of the rotating shaft (8) is fixedly sleeved with a pulley B (10). The pulley B (10) and the pulley A (7) are fixedly connected by a belt (11) in the corresponding opening slot.
5. The caster bracket cutting device according to claim 4, characterized in that: The anti-splash assembly includes a transparent cover (12), a fixing plate (15), a vertical rod (16), a collar (17), and a return spring (18). The outer wall of the cutting cover (5) is slidably fitted with the transparent cover (12). Both sides of the transparent cover (12) are fixedly connected to the fixing plate (15). The outer walls of the two fixing plates (15) are fixedly connected to the vertical rods (16). The outer walls of the two vertical rods (16) are fixedly fitted with collars (17). The outer walls of the two vertical rods (16) are fitted with return springs (18) between the fixing plate (15) and the collar (17).
6. The caster bracket cutting device according to claim 5, characterized in that: The anti-splash assembly also includes (20), and the outer walls of the two uprights (16) are slidably sleeved with the corresponding collars (17) and the return springs (18), and the two (20) are respectively fixed to both sides of the cutting cover (5).