Workbench for processing guardrails
Patent Information
- Application Number
- CN202521361722.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-07-01
AI Technical Summary
[0003]针对现有技术的不足,本实用新型提供了一种护栏加工用工作台,解决了装置对护栏加工端处理效果差,影响加工效率等问题
1、该护栏加工用工作台,通过在装置内设置限位件与调节件,让第一电机、双向螺杆、两组移动框、夹板彼此配合,实现对待加工护栏的水平限位处理,有助于后续裁切件裁切护栏,在裁切件对护栏加工过程中,水泵、抽水管、波纹管、防护框、喷水板彼此配合,在裁切件对护栏加工过程中,通过对护栏加工端周围喷水,实现对飞溅碎屑及粉尘的导向处理,起到降尘作用并促进加工余料、裁切端表面附着余料落入回收箱中。
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Figure CN224855065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of guardrail processing technology, specifically a workbench for guardrail processing. Background Technology
[0002] During the processing of guardrails, a corresponding workbench is required for processing. Referring to the authorized announcement number CN215240706U, a processing table for guardrail production includes a main body and a cleaning device. The cleaning device includes a cleaning base fixedly connected to the surface of the main body of the equipment, and a motor is fixedly connected to the inner wall of the cleaning base. The application of this device effectively improves the practicality of the equipment. As described in the above patent, when using existing guardrail processing workbenches, most devices are difficult to peel off, reduce dust and recycle the residual material and processing debris and dust attached to the surface of the processing end during the processing. This can easily cause dust pollution, safety hazards, increase subsequent recycling steps, and affect the processing efficiency of the device. In addition, the device is difficult to limit the horizontal and vertical ends of the guardrail before processing, which can easily affect the subsequent processing accuracy due to guardrail deviation. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a workbench for guardrail processing, which solves problems such as poor processing effect of the device on the guardrail processing end and reduced processing efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a workbench for processing guardrails, comprising a support frame, wherein a processing component for processing guardrails is connected to the upper side of the support frame, the processing component comprising: A limiting component is installed on a support frame for limiting the guardrail position. The limiting component includes a clamping component, which includes a bidirectional screw rod rotatably connected to the support frame. A frame body is fixedly connected to the top left side of the support frame. A set of movable frames that are slidably connected to the frame body are threaded to both sides of the bidirectional screw rod. A clamping plate is fixedly connected to the movable frame near the middle of the support frame. A support frame, installed on the top right side of the support frame, is used to provide support for the cutting end; An adjusting component, installed on a support frame, is used for adjusting the cutting end. The adjusting component includes a second cylinder fixedly connected to the upper side of the support frame. A connecting block is fixedly connected to the extended bottom end of the second cylinder. A protective component for protecting cutting debris is connected to the connecting block. The protective component includes a protective frame fixedly connected to the right side of the connecting block. A water spray plate is fixedly connected to the upper side of the protective frame. A water pump is fixedly connected to the top right side of the support frame. A water pumping end is fixedly connected to a water pumping pipe. A corrugated pipe for supplying water to the water spray plate is fixedly connected to the water pump draining end. A cutting component for cutting the guardrail is connected to the protective frame. A recycling bin, placed under the support frame, is used to collect cutting debris.
[0005] Preferably, the clamping component further includes a first motor fixedly connected to the front side of the support frame and used to drive the bidirectional screw to rotate. The output end of the first motor is fixedly connected to the bidirectional screw on the same axis. The clamping component also includes a first cylinder fixedly connected to the middle of the top of the frame. The bottom extension end of the first cylinder is fixedly connected to a limiting plate for vertical positioning of the guardrail.
[0006] Preferably, the upper side of the support frame is provided with a sliding groove that is slidably connected to two sets of movable frames respectively, and the bidirectional screw is arranged on the support frame along the Y-axis and located below the sliding groove.
[0007] Preferably, the corrugated pipe is fixedly connected to the protective frame and the water spray plate respectively. The water spray plate is an arc-shaped plate with several water spray holes at the bottom. The interior of the water spray plate is hollow and is connected to the corrugated pipe of the water spray hole respectively.
[0008] Preferably, the cutting component includes a cutting wheel rotatably connected inside the protective frame, and a second motor is fixedly connected to the outer right end of the protective frame. The output end of the second motor is connected to a pulley assembly for driving the cutting wheel to rotate.
[0009] Preferably, the output end of the second motor is coaxially and fixedly connected to the driving pulley in the pulley assembly, and the driven pulley in the pulley assembly is coaxially and fixedly connected to the cutting wheel. Beneficial effects
[0010] This utility model provides a workbench for processing guardrails. Compared with the prior art, it has the following advantages: 1. The workbench for processing guardrails, by setting limiting and adjusting components within the device, allows the first motor, bidirectional screw, two sets of moving frames, and clamping plates to cooperate with each other to achieve horizontal limiting of the guardrail to be processed, which helps the subsequent cutting of guardrail parts. During the processing of guardrail parts by cutting parts, the water pump, water pipe, corrugated pipe, protective frame, and water spray plate cooperate with each other to spray water around the processing end of the guardrail, thereby guiding and treating the flying debris and dust, playing a dust reduction role, and promoting the processing residue and the residue adhering to the surface of the cutting end to fall into the recycling bin.
[0011] 2. The workbench for processing the guardrail has a first cylinder and a limiting plate inside the device. After the two sets of clamping plates clamp the horizontal end of the guardrail, the height of the limiting plate is adjusted by the first cylinder so that the limiting plate fits against the upper side of the guardrail, which plays a vertical limiting role, improves the positioning accuracy of the guardrail, and prevents the processing accuracy from being affected by the guardrail offset during subsequent processing. Attached Figure Description
[0012] Figure 1 This is a perspective view of the present utility model; Figure 2 This is an enlarged view of the clamping component of this utility model; Figure 3 This is a sectional perspective view of the protective component of this utility model; Figure 4 This is a side enlarged view of the cut part of this utility model; Figure 5 This is a rear view of the three-dimensional mechanism of this utility model.
[0013] In the diagram: 1. Support frame; 2. Limiting component; 21. Clamping component; 211. First motor; 212. Bidirectional screw; 213. Moving frame; 214. Clamping plate; 22. Frame body; 23. First cylinder; 24. Limiting plate; 3. Support frame; 4. Adjusting component; 41. Second cylinder; 42. Connecting block; 43. Protective component; 431. Water pump; 432. Water suction pipe; 433. Corrugated pipe; 434. Protective frame; 435. Water spray plate; 44. Cutting component; 441. Cutting wheel; 442. Second motor; 443. Pulley assembly; 5. Recycling bin. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] See Figures 1-5 This utility model provides the following two technical solutions: First embodiment: A workbench for guardrail processing includes a support frame 1. A processing component for guardrail processing is connected to the upper side of the support frame 1. The processing component includes a limiting component 2, which is installed on the support frame 1 for guardrail limiting. The limiting component 2 includes a clamping component 21. The clamping component 21 includes a bidirectional screw 212 rotatably connected to the support frame 1. A frame body 22 is fixedly connected to the top left side of the support frame 1. A set of movable frames 213 that are slidably connected to the frame body 22 are threadedly connected to both sides of the bidirectional screw 212. A clamping plate 214 is fixedly connected to the movable frame 213 near the middle of the support frame 1. Support frame 3, installed on the top right side of support frame 1 to provide support for the cutting end; Adjustment component 4, installed on support frame 3 for adjusting the cutting end, the adjustment component 4 includes a second cylinder 41 fixedly connected to the upper side of support frame 3, a connecting block 42 fixedly connected to the bottom extension end of the second cylinder 41, a protective component 43 for protecting cutting debris connected to the connecting block 42, the protective component 43 includes a protective frame 434 fixedly connected to the right side of the connecting block 42, a water spray plate 435 fixedly connected to the upper side inside the protective frame 434, a water pump 431 fixedly connected to the top right side of support frame 3, a water pump 431 fixedly connected to the water pump 431 with a water pump pipe 432 fixedly connected to the water pump 431 with a corrugated pipe 433 for supplying water to the water spray plate 435 fixedly connected to the water pump 431 with the water pump 431 with a water discharge end, and a cutting component 44 for cutting the guardrail connected to the protective frame 434; A recycling bin 5 is placed under the support frame 1 to collect cutting debris. A feeding groove is vertically connected between the upper side of the support frame 1 and the cutting piece 44. The clamping member 21 also includes a first motor 211 fixedly connected to the front side of the support frame 1 and used to drive the bidirectional screw 212 to rotate. The output end of the first motor 211 is coaxially fixedly connected to the bidirectional screw 212. The upper side of the support frame 1 is provided with a sliding groove that is slidably connected to two sets of moving frames 213. The bidirectional screw 212 is set on the support frame 1 along the Y-axis and located below the sliding groove. The cutting piece 44 includes a cutting wheel 441 rotatably connected inside the protective frame 434. A second motor 442 is fixedly connected to the outer right end of the protective frame 434. The output end of the second motor 442 is connected to a cutting wheel for driving the cutting. The pulley assembly 443 rotates the wheel 441; the output end of the second motor 442 is coaxially and fixedly connected to the driving pulley in the pulley assembly 443, and the driven pulley in the pulley assembly 443 is coaxially and fixedly connected to the cutting wheel 441; the first motor 211, the bidirectional screw 212, the two sets of moving frames 213, and the clamping plate 214 cooperate with each other to achieve horizontal limiting treatment of the guardrail to be processed. During the processing of the guardrail by the cutting part 44, the water pump 431, the water pipe 432, the corrugated pipe 433, the protective frame 434, and the water spray plate 435 cooperate with each other. During the processing of the guardrail by the cutting part 44, water is sprayed around the processing end of the guardrail to guide the splashing debris and dust, and promote the falling off of the debris stuck on the surface of the cutting wheel 441. The main difference between the second implementation method and the first implementation method is that: The clamping component 21 also includes a first cylinder 23 fixedly connected to the middle of the top of the frame 22. The bottom extension end of the first cylinder 23 is fixedly connected to a limiting plate 24 for vertical limiting of the guardrail. After the two sets of clamping plates 214 clamp the horizontal end of the guardrail, the height of the limiting plate 24 is adjusted by the first cylinder 23 so that the limiting plate 24 fits against the upper side of the guardrail, thereby playing a vertical limiting role.
[0016] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0017] In use, the user places the guardrail to be processed on the support frame 1 near the limiting member 2, starts the first motor 211, and the first motor 211 adjusts the horizontal position of the two sets of moving frames 213 and clamping plates 214 through the bidirectional screw 212. The moving frames 213 slide along the frame body 22. When the two sets of clamping plates 214 are in contact with the sides of the guardrail, the guardrail is gradually pushed to the middle of the support frame 1. The first motor 211 is turned off, and the height of the limiting plate 24 is adjusted by the first cylinder 23 so that the limiting plate 24 is in contact with the upper side of the guardrail. The guardrail is pushed horizontally so that the end of the guardrail to be cut is moved to the underside of the cutting part 44. The second motor 44 is then started. 2. The second motor 442 drives the cutting wheel 441 to rotate through the pulley assembly 443, and turns on the water pump 431. The water pump 431 draws water from the external source through the water pipe 432, and then the water is sprayed out through the corrugated pipe 433 and the spray plate 435. The height of the connecting block 42, the protective frame 434, the spray plate 435, and the cutting piece 44 is adjusted by the second cylinder 41, so that the cutting wheel 441 in the cutting piece 44 can cut the guardrail. The debris and dust generated by the cutting of the guardrail fall into the recycling box 5 with the water under the action of the spray plate 435. After the guardrail is cut, the water pump 431 and the second motor 442 are turned off, and all links are reset.
[0018] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A workbench for processing guardrails, comprising a support frame (1), characterized in that: The upper side of the support frame (1) is connected to a processing component for guardrail processing, the processing component including: A limiting component (2) is installed on the support frame (1) for guardrail limiting. The limiting component (2) includes a clamping component (21). The clamping component (21) includes a bidirectional screw (212) rotatably connected to the support frame (1). A frame body (22) is fixedly connected to the top left side of the support frame (1). A set of movable frames (213) that are slidably connected to the frame body (22) are threadedly connected to both sides of the bidirectional screw (212). A clamping plate (214) is fixedly connected to the movable frame (213) near the middle of the support frame (1). A support frame (3) is installed on the top right side of the support frame (1) to provide support for the cutting end; An adjusting component (4) is installed on the support frame (3) for adjusting the cutting end. The adjusting component (4) includes a second cylinder (41) fixedly connected to the upper side of the support frame (3). A connecting block (42) is fixedly connected to the bottom extension end of the second cylinder (41). A protective component (43) for protecting cutting debris is connected to the connecting block (42). The protective component (43) includes a protective frame (434) fixedly connected to the right side of the connecting block (42). A water spray plate (435) is fixedly connected to the upper side of the inner side of the protective frame (434). A water pump (431) is fixedly connected to the top right side of the support frame (3). A water pump (431) is fixedly connected to the water pump (431) with a water pump pipe (432) fixedly connected to the water pump (431). A corrugated pipe (433) for supplying water to the water spray plate (435) is fixedly connected to the water pump (431) with the water discharge end. A cutting component (44) for cutting the guardrail is connected to the protective frame (434). A recycling bin (5) is placed under the support frame (1) for recycling cutting debris.
2. The workbench for processing guardrails according to claim 1, characterized in that: The clamping member (21) further includes a first motor (211) fixedly connected to the front side of the support frame (1) and used to drive the bidirectional screw (212) to rotate. The output end of the first motor (211) is coaxially fixedly connected to the bidirectional screw (212). The clamping member (21) further includes a first cylinder (23) fixedly connected to the middle of the top of the frame (22). The bottom extension end of the first cylinder (23) is fixedly connected to a limiting plate (24) for vertical positioning of the guardrail.
3. The workbench for processing guardrails according to claim 1, characterized in that: The upper side of the support frame (1) is provided with a sliding groove that is slidably connected to two sets of movable frames (213). The bidirectional screw (212) is arranged on the support frame (1) along the Y-axis and located below the sliding groove.
4. The workbench for processing guardrails according to claim 1, characterized in that: The corrugated pipe (433) is fixedly connected to the protective frame (434) and the water spray plate (435). The water spray plate (435) is an arc-shaped plate with several water spray holes at the bottom. The water spray plate (435) is hollow inside and is connected to the corrugated pipe (433) of the water spray hole.
5. A workbench for processing guardrails according to claim 1, characterized in that: The cutting component (44) includes a cutting wheel (441) rotatably connected inside the protective frame (434). A second motor (442) is fixedly connected to the outer right end of the protective frame (434). The output end of the second motor (442) is connected to a pulley assembly (443) for driving the cutting wheel (441) to rotate.
6. A workbench for processing guardrails according to claim 5, characterized in that: The output end of the second motor (442) is coaxially and fixedly connected to the driving pulley in the pulley assembly (443), and the driven pulley in the pulley assembly (443) is coaxially and fixedly connected to the cutting wheel (441).