Cutting mechanism for sealing rings
Patent Information
- Application Number
- CN202522457090.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种密封圈的裁切机构,旨在改善现有技术中传统机械冲压裁切导致截面毛刺率高,硬质刀具在切割弹性材料时易产生变形回弹,多规格切换依赖人工调模,无法满足多规格、多材料密封圈的高效生产需求的问题
1、本实用新型中,将激光裁切头放在橡胶垫的内侧,滑块向右侧滑动与安装块相配合,对激光裁切头进行固定,在更换零件时则启动液压杆,液压杆拉动滑块向左边滑动就能取出激光裁切头,操作便捷,实现多规格密封圈的高效裁切,裁切边缘光滑无毛刺、提高一次性合格率,且能适应硅胶、氟橡胶不同硬度材料。
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Figure CN224855183U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sealing ring cutting technology, and in particular to a sealing ring cutting mechanism. Background Technology
[0002] Sealing rings are precision components that prevent fluid (liquid, gas) leakage and the intrusion of external impurities. Their sealing principle is based on the contact pressure generated by elastic deformation. When installed in a sealing groove, the sealing ring is squeezed and deformed, filling the microscopic gaps on the contact surface to form a sealing barrier. The sealing ring cutting mechanism is the key equipment to achieve precise forming of sealing rings. Its core is to meet the stringent requirements of high-end manufacturing fields for sealing components through the coordinated optimization of mechanical structure, drive system and intelligent control.
[0003] A search revealed Chinese patent publication number CN221818804U, which discloses a cutting device for processing sealing rings. The device includes a cutting machine, a support column fixedly connected to the outer wall of the cutting machine, two sets of fixed plates fixedly connected to the inner wall of the support column, a rotating column rotatably connected to the center of the support column, a connecting seat fixedly connected to the center of the rotating column, a connecting rod rotatably connected to the outer wall of the connecting seat, an arc plate rotatably connected to the top of the connecting rod, a moving block fixedly connected to the bottom end of the arc plate, a guide rail fixedly connected to the inner wall of the support column, and a limit component fixedly connected to the front end of the support column. This invention addresses the need for processing larger sealing ring rubber pads. During the cutting process, the limiting components are first released, and then the rotating column is rotated to make the four sets of arc plates move in all directions, thereby supporting the overall size of the support column. This avoids the need to change the cutting machine to cut larger sealing ring rubber pads. There is also the problem that the metal positioning reference surface will develop dents after long-term use, causing the cumulative positioning error to increase with production time. Currently, detachable wear-resistant pads, such as inlaid ceramic and tungsten steel pads, are used, which can be directly replaced after wear. However, traditional mechanical stamping and cutting results in a high burr rate on the cross-section. Hard tools are prone to deformation and springback when cutting elastic materials. Switching between multiple specifications relies on manual mold adjustment, which cannot meet the high-efficiency production needs of sealing rings of multiple specifications and materials. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a cutting mechanism for sealing rings, which aims to improve the problems of high burr rate of cross-section caused by traditional mechanical stamping cutting, easy deformation and springback of hard tools when cutting elastic materials, and reliance on manual mold adjustment for switching between multiple specifications, which cannot meet the high-efficiency production needs of sealing rings of multiple specifications and materials.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sealing ring cutting mechanism, comprising a fixed frame, a worktable fixedly connected to the upper part of the inner wall of the fixed frame, a fixed block fixedly connected to the left side of the top wall of the worktable, a fixing mechanism installed on the top left side of the fixed frame, the fixing mechanism being used to fix the cutting tool and facilitate replacement, an adjustment mechanism installed on the left side of the top wall of the worktable, the adjustment mechanism being used to adapt to rubber rings of different sizes; the fixing mechanism comprises a fixing frame, the fixing frame being fixedly connected to the top left side of the fixed frame, a hydraulic rod fixedly connected to the left side of the outer wall of the fixing frame, sliding columns fixedly connected to the front and rear sides of the inner wall of the fixing frame, and a slider fixedly connected to the right end of the hydraulic rod.
[0006] The above technical solution involves a hydraulic rod that extends and retracts to pull a slider, allowing the slider to slide outside the slide column. When changing parts, the hydraulic rod is activated, pulling the slider to the left to remove the laser cutting head, making the operation convenient.
[0007] As a further description of the above technical solution: The slider is slidably connected to the outer wall of the sliding column, and an installation block is fixedly connected to the right side of the inner wall of the fixed frame. Multiple clamping components are installed equidistantly on the inner sides of both the slider and the installation block.
[0008] The above technical solution involves installing clamping blocks on the inner sides of both the slider and the mounting block, and installing rubber pads on the outer sides of the clamping blocks. The slider slides to the right to cooperate with the mounting block, thereby fixing the laser cutting head.
[0009] As a further description of the above technical solution: The clamping assembly includes clamping blocks, which are fixedly connected at equal intervals to the inner sides of the slider and the mounting block. A rubber pad is fixedly connected to the inner side of the clamping block, and a laser cutting head is installed on the inner side of the rubber pad.
[0010] The above technical solution involves installing a rubber pad on the outside of the clamping block, placing the laser cutting head inside the rubber pad, and sliding the slider to the right to cooperate with the mounting block to fix the laser cutting head.
[0011] As a further description of the above technical solution: The adjustment mechanism includes a mounting plate, which is fixedly connected at equal intervals to the left side of the top wall of the fixing block. A motor is fixedly connected to the left side of the outer wall of the mounting plate, and a limit component is installed at the output end of the motor.
[0012] The above technical solution involves a motor that drives a turntable through rotation. When the turntable starts to rotate, it can drive the slide rod to slide smoothly on the inner wall of the slide groove.
[0013] As a further description of the above technical solution: The limiting component includes a turntable, which is fixedly connected to the output end of the motor. Multiple sliding grooves are equidistantly provided on the right side of the outer wall of the turntable, and a fixing column is installed in the middle of the right side of the outer wall of the turntable.
[0014] Through the above technical solution, the slide bar slides smoothly on the inner wall of the slide groove, and the sliding of the slide bar further drives the crank, so that the crank can rotate flexibly on the shaft.
[0015] As a further description of the above technical solution: Multiple rotating shafts are equidistantly rotatably connected to the right side of the outer wall of the mounting plate. A crank is rotatably connected to the end of each rotating shaft, and a slide rod is installed at the end of each crank. The slide rod is slidably connected to the inner wall of the slide groove.
[0016] The above technical solution involves multiple sliding rods sliding within the groove and moving towards the center and periphery, placing the sealing ring on the outer wall of the sliding rod, which then expands it to accommodate sealing rings of different diameters, facilitating their cutting.
[0017] As a further description of the above technical solution: A controller is installed on the left side of the outer wall of the fixed frame, and an indicator light is fixedly connected to the left side of the top wall of the controller.
[0018] Through the above technical solution, the controller receives and processes signals from sensors and actuators in real time, realizing precise control of the hydraulic system and core components of the laser cutting head. The indicator lights convey the operating status of the equipment through different colors and flashing frequencies.
[0019] As a further description of the above technical solution: A bracket is fixedly connected to the right side of the top wall of the controller, and a display is installed on the front side of the outer wall of the bracket.
[0020] Through the above technical solution, the display integrates equipment operation parameter monitoring, program editing, and fault diagnosis functions. Operators can intuitively view the current cutting speed, remaining material amount, and tool life data. Through the visual programming interface, cutting paths and pressure curve parameters can be customized.
[0021] This utility model has the following beneficial effects: 1. In this utility model, the laser cutting head is placed inside the rubber pad, and the slider slides to the right to cooperate with the mounting block to fix the laser cutting head. When replacing parts, the hydraulic rod is activated, and the hydraulic rod pulls the slider to the left to remove the laser cutting head. The operation is convenient, and it can achieve efficient cutting of sealing rings of various specifications. The cutting edge is smooth and burr-free, improves the first-pass yield, and can adapt to materials with different hardness such as silicone and fluororubber.
[0022] 2. In this utility model, the motor rotates to drive the turntable. When the turntable rotates, it allows the slide rod to slide on the inner wall of the slide groove. The slide rod slides and then drives the crank, causing the crank to rotate on the shaft. This allows multiple slide rods to slide in the slide groove and move towards the center and the periphery. The sealing ring is placed on the outer wall of the slide rod, and the slide rod expands it. This can accommodate sealing rings of different diameters and facilitate cutting them. Attached Figure Description
[0023] Figure 1 This is a perspective view of a sealing ring cutting mechanism proposed in this utility model; Figure 2 This is a front view of a sealing ring cutting mechanism proposed in this utility model; Figure 3 This is a side view of a sealing ring cutting mechanism proposed in this utility model; Figure 4 This is a partial structural schematic diagram of a sealing ring cutting mechanism proposed in this utility model; Figure 5 This is a schematic diagram of the adjustment mechanism of the sealing ring cutting mechanism proposed in this utility model.
[0024] Legend: 1. Fixed frame; 2. Workbench; 3. Fixing mechanism; 301. Hydraulic rod; 302. Fixed frame; 303. Sliding column; 304. Sliding block; 305. Laser cutting head; 306. Mounting block; 307. Clamping assembly; 3071. Clamping block; 3072. Rubber pad; 4. Adjustment mechanism; 401. Motor; 402. Mounting plate; 403. Rotating shaft; 404. Crank; 405. Limiting assembly; 4051. Turntable; 4052. Slide groove; 406. Sliding rod; 407. Fixed column; 5. Indicator light; 6. Display; 7. Bracket; 8. Controller; 9. Fixed block. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Reference Figure 1 , Figure 2 and Figure 4This utility model provides an embodiment of a sealing ring cutting mechanism, including a fixing frame 1. A workbench 2 is fixedly connected to the upper part of the inner wall of the fixing frame 1. A fixing block 9 is fixedly connected to the left side of the top wall of the workbench 2. A fixing mechanism 3 is installed on the top left side of the fixing frame 1. The fixing mechanism 3 is used to fix the cutting tool and facilitate its replacement. An adjustment mechanism 4 is installed on the left side of the top wall of the workbench 2. The adjustment mechanism 4 is used to adapt to rubber rings of different sizes. The fixing mechanism 3 includes a fixing frame 302, which is fixedly connected to a fixing block 9. On the top left side of the frame 1, a hydraulic rod 301 is fixedly connected to the left side of the outer wall of the fixed frame 302. Sliding columns 303 are fixedly connected to both the front and rear sides of the inner wall of the fixed frame 302. A slider 304 is fixedly connected to the right end of the hydraulic rod 301, and the slider 304 is slidably connected to the outer wall of the sliding column 303. A mounting block 306 is fixedly connected to the right side of the inner wall of the fixed frame 302. Multiple clamping components 307 are equidistantly installed on the inner sides of the slider 304 and the mounting block 306. Each clamping component 307 includes a clamping block 3071. Equivalently fixed connections are made between the inner sides of the slider 304 and the mounting block 306. A rubber pad 3072 is fixedly connected to the inner side of the clamping block 3071, and a laser cutting head 305 is mounted on the inner side of the rubber pad 3072. The telescopic movement of the hydraulic rod 301 drives the slider 304 to slide along the outer side of the sliding column 303. Inside the fixed frame 302, a mounting block 306 is installed. Clamping blocks 3071 are provided on the inner sides of both the slider 304 and the mounting block 306, and rubber pads 3072 are mounted on the outer sides of the clamping blocks 3071. The laser cutting head... 305 is placed inside the rubber pad 3072. When the slider 304 slides to the right and cooperates with the mounting block 306, the laser cutting head 305 is stabilized. During the replacement of parts, by activating the hydraulic rod 301, the slider 304 slides to the left, which makes it easy to remove the laser cutting head 305. This design is easy to operate and can realize efficient cutting of multi-specification sealing rings, ensuring that the cutting edge is smooth and burr-free, improving the first-pass yield, and can adapt to the processing needs of materials with different hardness such as silicone and fluororubber. Specifically, the hydraulic rod 301 extends and retracts to pull the slider 304, allowing the slider 304 to slide outside the sliding column 303. An mounting block 306 is installed inside the fixed frame 302. Clamping blocks 3071 are installed on the inner sides of both the slider 304 and the mounting block 306. A rubber pad 3072 is installed on the outer side of the clamping block 3071. The laser cutting head 305 is placed inside the rubber pad 3072, and the slider 304 slides to the right to engage with the mounting block 306, thus fixing the laser cutting head 305. When replacing parts, the hydraulic rod 301 is activated, pulling the slider 304 to the left to remove the laser cutting head 305. This operation is convenient, enabling efficient cutting of multi-specification sealing rings. The cut edges are smooth and burr-free, improving the first-pass yield and adapting to materials with different hardnesses, such as silicone and fluororubber.
[0027] Reference Figure 2 , Figure 3 and Figure 5 The adjustment mechanism 4 includes a mounting plate 402, which is fixedly connected at equal intervals to the left side of the top wall of the fixing block 9. A motor 401 is fixedly connected to the left side of the outer wall of the mounting plate 402. A limit assembly 405 is installed at the output end of the motor 401. The limit assembly 405 includes a turntable 4051, which is fixedly connected to the output end of the motor 401. Multiple sliding grooves 4052 are equidistantly provided on the right side of the outer wall of the turntable 4051. A fixing post 407 is installed in the middle of the right side of the outer wall of the turntable 4051. Multiple rotating shafts 403 are rotatably connected at equal intervals on the right side of the outer wall of the mounting plate 402. A crank 40 is rotatably connected to the end of each rotating shaft 403. 4. A slide rod 406 is installed at the end of the crank 404. The slide rod 406 is slidably connected to the inner wall of the slide groove 4052. The motor 401 drives the turntable 4051 to rotate. During the rotation of the turntable 4051, the slide rod 406 slides along the inner wall of the slide groove 4052. The sliding of the slide rod 406 drives the crank 404 to rotate. The crank 404 rotates on the rotating shaft 403. This mechanism allows multiple slide rods 406 to slide in the slide groove 4052 and can move towards the center or the periphery. The sealing ring is fitted on the outside of the slide rod 406, and the slide rod 406 opens it to accommodate sealing rings of different diameters, which facilitates the cutting operation. Specifically, the motor 401 rotates to drive the turntable 4051. When the turntable 4051 rotates, it allows the slide rod 406 to slide on the inner wall of the slide groove 4052. The slide rod 406 then drives the crank 404, causing the crank 404 to rotate on the shaft 403. This allows multiple slide rods 406 to slide within the slide groove 4052 and move towards the center and the periphery, placing the sealing ring on the outer wall of the slide rod 406. The slide rod 406 then expands the sealing ring, accommodating sealing rings of different diameters and facilitating their cutting.
[0028] Reference Figure 1 , Figure 2 and Figure 3 A controller 8 is installed on the left side of the outer wall of the mounting bracket 1. An indicator light 5 is fixedly connected to the left side of the top wall of the controller 8. A bracket 7 is fixedly connected to the right side of the top wall of the controller 8. A display 6 is installed on the front side of the outer wall of the bracket 7. Specifically, the fixing frame 1 is made of high-strength cold-rolled steel plate, which is bent and welded. The controller 8 is fixed on the left side of its outer wall through a modular mounting slot. The controller 8 receives and processes signals from sensors and actuators in real time to achieve precise control of the hydraulic system and the core components of the laser cutting head 305. The indicator lights 5 convey the equipment operating status through different colors and flashing frequencies. The display 6 integrates the functions of monitoring equipment operating parameters, program editing, and fault diagnosis. Operators can intuitively view the current cutting speed, remaining material amount, and tool life data. Through the visual programming interface, the cutting path and pressure curve parameters can be customized.
[0029] Working principle: The hydraulic rod 301 pulls the slider 304 through its telescopic movement, allowing the slider 304 to slide smoothly on the outer surface of the sliding column 303. A mounting block 306 is carefully installed in the inner space of the fixed frame 302 to ensure structural stability and functionality. Clamping blocks 3071 are firmly installed on the inner edges of both the slider 304 and the mounting block 306. Soft rubber pads 3072 are attached to the outer sides of these clamping blocks 3071. The laser cutting head 305 is securely placed inside the rubber pads 3072, ensuring it does not shift during operation. When the slider 304 slides to the right... When precisely engaged with mounting block 306, it can securely fix laser cutting head 305, ensuring the accuracy of the cutting process. When replacing parts, simply activate hydraulic rod 301, which will pull slider 304 to the left, thus easily removing laser cutting head 305. The entire operation is simple and quick, greatly improving work efficiency. This design not only achieves efficient cutting of multi-specification sealing rings, but also ensures smooth and burr-free cutting edges, significantly improving the first-pass yield. Furthermore, it can adapt to materials of different hardness, such as silicone and fluororubber, demonstrating excellent adaptability and practicality. The motor 401 drives the turntable 4051 through rotation. When the turntable 4051 starts to rotate, it can drive the slide rod 406 to slide smoothly on the inner wall of the slide groove 4052. The sliding of the slide rod 406 further drives the crank 404, so that the crank 404 can rotate flexibly on the shaft 403. This ingenious design allows multiple slide rods 406 to slide synchronously in the slide groove 4052 and can move to the center or the periphery as needed, greatly improving the flexibility and versatility of operation. When the sealing ring is put on the outer wall of the slide rod 406, the slide rod 406 can spread it evenly to accommodate sealing rings of different diameters, which provides great convenience for the cutting work and ensures the efficiency and accuracy of the cutting process.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sealing ring cutting mechanism, comprising a fixing frame (1), characterized in that: The upper part of the inner wall of the fixed frame (1) is fixedly connected to the workbench (2), the left side of the top wall of the workbench (2) is fixedly connected to the fixed block (9), the top left side of the fixed frame (1) is equipped with a fixing mechanism (3), the fixing mechanism (3) is used to fix the tool and facilitate replacement, the left side of the top wall of the workbench (2) is equipped with an adjustment mechanism (4), the adjustment mechanism (4) is used to adapt to rubber rings of different sizes; The fixing mechanism (3) includes a fixing frame (302), which is fixedly connected to the top left side of the fixing frame (1). A hydraulic rod (301) is fixedly connected to the left side of the outer wall of the fixing frame (302). Sliding columns (303) are fixedly connected to the front and rear sides of the inner wall of the fixing frame (302). A slider (304) is fixedly connected to the right end of the hydraulic rod (301).
2. The sealing ring cutting mechanism according to claim 1, characterized in that: The slider (304) is slidably connected to the outer wall of the slide column (303), and the mounting block (306) is fixedly connected to the right side of the inner wall of the fixed frame (302). Multiple clamping components (307) are installed at equal intervals on the inner sides of the slider (304) and the mounting block (306).
3. The sealing ring cutting mechanism according to claim 2, characterized in that: The clamping assembly (307) includes a clamping block (3071), which is fixedly connected at equal intervals to the inner side of the slider (304) and the mounting block (306). A rubber pad (3072) is fixedly connected to the inner side of the clamping block (3071), and a laser cutting head (305) is installed on the inner side of the rubber pad (3072).
4. The sealing ring cutting mechanism according to claim 1, characterized in that: The adjustment mechanism (4) includes a mounting plate (402), which is fixedly connected at equal intervals to the left side of the top wall of the fixing block (9). A motor (401) is fixedly connected to the left side of the outer wall of the mounting plate (402), and a limit component (405) is installed at the output end of the motor (401).
5. The sealing ring cutting mechanism according to claim 4, characterized in that: The limiting component (405) includes a turntable (4051), which is fixedly connected to the output end of the motor (401). Multiple sliding grooves (4052) are equidistantly provided on the right side of the outer wall of the turntable (4051), and a fixing column (407) is installed in the middle of the right side of the outer wall of the turntable (4051).
6. The sealing ring cutting mechanism according to claim 4, characterized in that: Multiple rotating shafts (403) are equidistantly rotatably connected to the right side of the outer wall of the mounting plate (402). A crank (404) is rotatably connected to the end of the rotating shaft (403). A slide rod (406) is installed at the end of the crank (404). The slide rod (406) is slidably connected to the inner wall of the slide groove (4052).
7. The sealing ring cutting mechanism according to claim 1, characterized in that: A controller (8) is installed on the left side of the outer wall of the fixed frame (1), and a signal light (5) is fixedly connected to the left side of the top wall of the controller (8).
8. The sealing ring cutting mechanism according to claim 7, characterized in that: A bracket (7) is fixedly connected to the right side of the top wall of the controller (8), and a display (6) is installed on the front side of the outer wall of the bracket (7).
Citation Information
Patent Citations
Cutting device for sealing ring machining
CN221818804U