A welding device with dust and slag removal function
Patent Information
- Application Number
- CN202522123880.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0003]目前,现有技术中,公告号为CN223043909U的中国专利,公开了一种焊接用具有除尘除渣功能的焊接装置,该装置通过能够纵向移动的升降架,并将第二电动滑轨活动安装在升降架的前端,然后在滑套底部的一侧设置第一旋转驱动件,并在第一旋转驱动件的输出端旋转设置除渣杆,使得升降架通过滑套带动第一旋转驱动件纵向移动,使第一旋转驱动件输出端的除渣杆与工件焊接口接触,但是该装置在实际使用过程中,其除渣杆的横向移动只能依靠手动,手动调节的精度难以把控,完全依赖操作人员的经验与操作稳定性,在需要精确对准焊缝进行除渣作业时,很容易出现位置偏差,导致除渣不彻底,鉴于此,我们提出了一种具有除尘除渣功能的焊接装置
(1)、该具有除尘除渣功能的焊接装置通过通槽往内按动卡接杆,从而使卡接杆收进活动板一内,此时即可接触对活动板二的位置限位,往右推动活动板二,在L型槽、斜槽与圆柱的配合下会带动连接柱进行下移,此时活动板二会被卡接杆进行再次限位,此时除渣杆可以与底座进行接触,接着启动电机一,通过电机一的输出端来带动除渣杆进行转动,启动电机二,通过电机二的输出端来带动往复丝杆进行转动,从而带动活动板一进行往复的来回运动,从而带动除渣杆对底座及卡接台上进行除渣作业。
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Figure CN224855208U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, specifically a welding device with dust removal and slag removal functions. Background Technology
[0002] The welding device with dust and slag removal functions is a special equipment that integrates a movable workpiece table, welding components, a follow-up suction dust removal mechanism, and an angle-adjustable slag removal rod. It can adjust the position of the workpiece through the worktable, capture and filter fumes during welding, and remove weld slag with the help of the slag removal rod, realizing integrated welding and dust and slag removal operations.
[0003] Currently, in the existing technology, Chinese patent CN223043909U discloses a welding device with dust removal and slag removal functions. This device uses a longitudinally movable lifting frame with a second electric slide rail movably installed at the front end of the lifting frame. A first rotary drive is set on one side of the bottom of the slide sleeve, and a slag removal rod is rotatably set at the output end of the first rotary drive. The lifting frame drives the first rotary drive to move longitudinally through the slide sleeve, so that the slag removal rod at the output end of the first rotary drive contacts the weld joint of the workpiece. However, in actual use, the lateral movement of the slag removal rod can only be done manually. The precision of manual adjustment is difficult to control and depends entirely on the operator's experience and operational stability. When precise alignment of the weld is required for slag removal, positional deviation is easy to occur, resulting in incomplete slag removal. In view of this, we propose a welding device with dust removal and slag removal functions. Utility Model Content
[0004] The main objective of this invention is to provide a welding device with dust and slag removal functions, which can solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model proposes a welding device with dust and slag removal functions, comprising a base, a fixed column fixedly connected to the base, a sliding groove provided on the side wall of the fixed column, a slider slidably connected to the sliding groove, a dust collector fixedly connected to the slider, a welding head provided below the dust collector, a cylinder provided above the fixed column, the cylinder being fixedly connected to the slider through its output end, an adjustment mechanism provided on the slider, the adjustment mechanism including a U-shaped plate fixedly connected to the outer wall of the slider.
[0006] Preferably, a fixing plate is fixedly connected to the side wall of the U-shaped plate, a reciprocating screw is rotatably connected to the fixing plate, a motor is fixedly connected to one side wall of the fixing plate, the motor is fixedly connected to the reciprocating screw through its output end, the reciprocating screw is fitted with a movable plate, and an L-shaped groove is provided on one side wall of the movable plate.
[0007] Preferably, the first movable plate is slidably connected to the second movable plate, and the second movable plate has an inclined groove on its side wall.
[0008] Preferably, both the inclined groove and the L-shaped groove are slidably connected to a cylinder, the cylinder is fixedly connected to a connecting column, and a slag removal rod is rotatably connected below the connecting column.
[0009] Preferably, a motor is provided above the connecting column, and the motor is fixedly connected to the slag removal rod through its output end.
[0010] Preferably, both the first movable plate and the second movable plate are provided with through grooves, and a spring is fixedly connected to the inner wall of the through groove. A locking rod is fixedly connected above the spring, and the locking rod is slidably connected to the through groove. Specifically, a spring and a locking rod are respectively provided in the through groove of the first movable plate.
[0011] Preferably, a second fixing plate is fixedly connected to the side wall of the base, and a lead screw is rotatably connected to the second fixing plate. A third motor is provided on the side wall of the second fixing plate, and the third motor is fixedly connected to the lead screw through its output end. A second sliding groove is provided on the base, and a locking platform is slidably connected to the second sliding groove. The locking platform is threadedly connected to the lead screw. A third sliding groove is provided on the locking platform, and a locking plate is slidably connected to the third sliding groove. A bolt is threadedly connected to the locking platform. By pressing the locking rod inward through the through groove, the locking rod is retracted into the first movable plate, at which point it can be connected. When the position limit of movable plate two is reached, push movable plate two to the right. With the cooperation of L-shaped groove, inclined groove and cylinder, it will drive the connecting column to move down. At this time, movable plate two will be limited again by the locking rod. At this time, the slag removal rod can contact the base. Then start motor one, and drive the slag removal rod to rotate through the output end of motor one. Start motor two, and drive the reciprocating screw to rotate through the output end of motor two, thereby driving movable plate one to move back and forth, thereby driving the slag removal rod to perform slag removal operation on the base and locking platform.
[0012] This utility model provides a welding device with dust and slag removal functions. It has the following beneficial effects: (1) The welding device with dust removal and slag removal function presses the locking rod inward through the through groove, so that the locking rod is retracted into the movable plate one. At this time, the position limit of the movable plate two can be contacted. Pushing the movable plate two to the right, the connecting column will be driven to move down under the cooperation of the L-shaped groove, the inclined groove and the cylinder. At this time, the movable plate two will be limited again by the locking rod. At this time, the slag removal rod can contact the base. Then start the motor one, and drive the slag removal rod to rotate through the output end of the motor one. Start the motor two, and drive the reciprocating screw to rotate through the output end of the motor two, thereby driving the movable plate one to move back and forth, thereby driving the slag removal rod to perform slag removal operation on the base and the locking table.
[0013] (2) The welding device with dust removal and slag removal function, through the setting of the spring, when the through slots on the movable plate one and the movable plate two coincide, the snap-fit rod in the through slot on the movable plate one will snap into the through slot of the movable plate two under the elastic reset action of the spring, thereby completing the position fixation of the movable plate two. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ; Figure 2 This utility model Figure 1 Schematic diagram of the structure of region A in the middle; Figure 3 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ; Figure 4 This is a three-dimensional structural diagram of part of the device of this utility model; Figure 5 This utility model Figure 4 Schematic diagram of the structure of region B in the middle.
[0016] Explanation of icon numbers: 1. Base; 2. Fixed column; 3. Slide 1; 4. Slider; 5. Dust collector; 6. Welding head; 7. Cylinder; 8. Adjustment mechanism; 81. U-shaped plate; 82. Fixed plate 1; 83. Reciprocating screw; 84. Movable plate 1; 85. Movable plate 2; 86. L-shaped groove; 87. Inclined groove; 88. Connecting column; 89. Motor 1; 810. Slag removal rod; 811. Fixed plate 2; 812. Screw; 813. Slide 2; 814. Clamping platform; 815. Slide 3; 816. Clamping plate; 817. Bolt; 818. Motor 2; 819. Through groove; 820. Motor 3; 821. Clamping rod; 822. Spring.
[0017] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-5 This utility model proposes a welding device with dust removal and slag removal functions, including a base 1, a fixed column 2 fixedly connected to the base 1, a sliding groove 3 on the side wall of the fixed column 2, a slider 4 slidably connected to the sliding groove 3, a dust collector 5 fixedly connected to the slider 4, a welding head 6 below the dust collector 5, a cylinder 7 above the fixed column 2, the cylinder 7 being fixedly connected to the slider 4 through its output end, an adjustment mechanism 8 on the slider 4, the adjustment mechanism 8 including a U-shaped plate 81, the U-shaped plate 81 being fixedly connected to the outer wall of the slider 4. The aforementioned dust collector 5 and welding head 6 are similar in principle to those mentioned in Chinese Patent No. CN223043909U (A welding device with dust removal and slag removal functions for welding), and achieve the same effect. They are existing public technical means in this field, and will not be elaborated further here.
[0020] In this embodiment of the utility model, in order to enable the adjusting mechanism 8 to operate better, specifically, a fixing plate 82 is fixedly connected to the side wall of the U-shaped plate 81, a reciprocating screw 83 is rotatably connected to the fixing plate 82, a motor 818 is fixedly connected to the side wall of the fixing plate 82, and the motor 818 is fixedly connected to the reciprocating screw 83 through its output end. The reciprocating screw 83 is fitted with a movable plate 84, an L-shaped groove 86 is provided on the side wall of the movable plate 84, a movable plate 85 is slidably connected to the movable plate 84, an inclined groove 87 is provided on the side wall of the movable plate 85, and both the inclined groove 87 and the L-shaped groove 86 are slidably connected to a cylinder. A connecting column 88 is fixedly connected to the cylinder. A slag removal rod 810 is rotatably connected below the connecting column 88. A motor 89 is located above the connecting column 88. The motor 89 is fixedly connected to the slag removal rod 810 through its output end. Both the movable plate 84 and the movable plate 85 are provided with through grooves 819. A spring 822 is fixedly connected to the inner wall of the through groove 819. A snap-fit rod 821 is fixedly connected above the spring 822. The snap-fit rod 821 is slidably connected to the through groove 819. Specifically, the through groove 819 in the movable plate 84 is provided with a spring 822 and a snap-fit rod 821 respectively. The movable plate 84 is provided with two sets of through grooves 819, snap-fit rods 821 and springs 822. The movable plate 85 is provided with one set of through grooves 819.
[0021] Furthermore, a fixing plate 811 is fixedly connected to the side wall of the base 1. A lead screw 812 is rotatably connected to the fixing plate 811. A motor 820 is provided on the side wall of the fixing plate 811. The motor 820 is fixedly connected to the lead screw 812 through its output end. The base 1 is provided with a sliding groove 813. A locking platform 814 is slidably connected to the sliding groove 813. The locking platform 814 is threadedly connected to the lead screw 812. A sliding groove 815 is provided on the locking platform 814. A locking plate 816 is slidably connected to the sliding groove 815. A bolt 817 is threadedly connected to the locking platform 814. The locking rod 821 is pressed inward through the through groove 819, thereby causing the locking rod 821 to retract into the movable plate 84. At this time, The position of the movable plate 85 can be limited by contact. Pushing the movable plate 85 to the right will cause the connecting column 88 to move downwards in the cooperation of the L-shaped groove 86, the inclined groove 87 and the cylinder. At this time, the movable plate 85 will be limited again by the locking rod 821. At this time, the slag removal rod 810 can contact the base 1. Then, start the motor 89. The output end of the motor 89 will drive the slag removal rod 810 to rotate. Start the motor 818. The output end of the motor 818 will drive the reciprocating screw 83 to rotate, thereby driving the movable plate 84 to move back and forth, thereby driving the slag removal rod 810 to perform slag removal operation on the base 1 and the locking table 814. In this invention, during use, the material to be welded is placed on the clamping table 814, and the material is clamped and fixed by bolts 817 and clamping plate 816. The motor 820 drives the lead screw 812 to rotate, and with the cooperation of the sliding groove 813, the clamping table 814 and the material on it are moved to below the welding head 6. The cylinder 7 is then activated to move the welding head 6 downwards to perform the welding operation. After welding, the welding head 6 moves upwards, the bolt 817 is rotated outwards, and the welded material is removed. Then, the clamping rod 821 is pressed inwards through the through groove 819, causing the clamping rod 821 to retract into the movable plate 84. Inside, the position limit of the movable plate 85 can be reached. Pushing the movable plate 85 to the right will cause the connecting column 88 to move downward with the cooperation of the L-shaped groove 86, the inclined groove 87 and the cylinder. At this time, the movable plate 85 will be limited again by the locking rod 821. At this time, the slag removal rod 810 can contact the base 1. Then, start the motor 89. The output end of the motor 89 will drive the slag removal rod 810 to rotate. Start the motor 818. The output end of the motor 818 will drive the reciprocating screw 83 to rotate, thereby driving the movable plate 84 to move back and forth, thereby driving the slag removal rod 810 to perform slag removal operation on the base 1 and the locking table 814.
[0022] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A welding device with dust and slag removal function, comprising a base (1), characterized in that: A fixed column (2) is fixedly connected to the base (1). A sliding groove (3) is provided on the side wall of the fixed column (2). A slider (4) is slidably connected to the sliding groove (3). A dust collector (5) is fixedly connected to the slider (4). A welding head (6) is provided below the dust collector (5). A cylinder (7) is provided above the fixed column (2). The cylinder (7) is fixedly connected to the slider (4) through its output end. An adjustment mechanism (8) is provided on the slider (4). The adjustment mechanism (8) includes a U-shaped plate (81). The U-shaped plate (81) is fixedly connected to the outer wall of the slider (4).
2. The welding device with dust and slag removal function according to claim 1, characterized in that: The U-shaped plate (81) is fixedly connected to a first fixed plate (82) on its side wall. The first fixed plate (82) is rotatably connected to a reciprocating screw (83). The first fixed plate (82) is fixedly connected to a second motor (818) on its side wall. The second motor (818) is fixedly connected to the reciprocating screw (83) through its output end. The reciprocating screw (83) is fitted with a first movable plate (84). The first movable plate (84) has an L-shaped groove (86) on its side wall.
3. The welding device with dust removal and slag removal function according to claim 2, characterized in that: The first movable plate (84) is slidably connected to the second movable plate (85), and the side wall of the second movable plate (85) is provided with an inclined groove (87).
4. A welding device with dust and slag removal function according to claim 3, characterized in that: Both the inclined groove (87) and the L-shaped groove (86) are slidably connected to a cylinder, and the cylinder is fixedly connected to a connecting column (88). A slag removal rod (810) is rotatably connected below the connecting column (88).
5. A welding device with dust and slag removal function according to claim 4, characterized in that: A motor (89) is provided above the connecting column (88), and the motor (89) is fixedly connected to the slag removal rod (810) through its output end.
6. A welding device with dust and slag removal function according to claim 3, characterized in that: Both movable plate one (84) and movable plate two (85) are provided with through grooves (819). A spring (822) is fixedly connected to the inner wall of the through groove (819). A snap-fit rod (821) is fixedly connected above the spring (822). The snap-fit rod (821) is slidably connected to the through groove (819).
7. A welding device with dust and slag removal function according to claim 1, characterized in that: The base (1) is fixedly connected to a second fixing plate (811) on its side wall. The second fixing plate (811) is rotatably connected to a lead screw (812). The second fixing plate (811) is provided with a third motor (820) on its side wall. The third motor (820) is fixedly connected to the lead screw (812) through its output end. The base (1) is provided with a second sliding groove (813). The second sliding groove (813) is slidably connected to a locking platform (814). The locking platform (814) is threadedly connected to the lead screw (812). The locking platform (814) is provided with a third sliding groove (815). The third sliding groove (815) is slidably connected to a locking plate (816). The locking platform (814) is threadedly connected to a bolt (817).
Citation Information
Patent Citations
Welding device with dust and slag removal functions for welding
CN223043909U