assembly device
Patent Information
- Application Number
- CN202522524545.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0004]本实用新型的主要目的是提出一种装配装置,旨在改善现有的装配装置兼容性差,当组合件的规格发生变化时,需要根据组合件的规格更换对应的装配装置,导致制造成本增加,且装配精度低的问题
[0015]In the technical solution of this utility model, when assembling the assembly and the workpiece, the assembly is first loaded onto the mounting base. At this time, the mounting base can support the assembly. Since multiple limiting protrusions are located around the periphery of the assembly, at least some of the limiting protrusions have their two ends in the first direction used to abut against the assembly, thereby restricting the movement of the assembly in the first direction. Furthermore, the number of limiting protrusions abutting the ends of the assembly varies depending on the assembly specifications. When the assembly is configured as a multi-cell assembly, adjacent limiting protrusions... The spring clips can further clamp the assembly, thus limiting its movement in the third direction. This prevents the assembly from shifting position on the mounting base. After the limiting structure completes its positioning of the assembly, the pressing structure moves, causing the workpiece to move towards the mounting base, bringing it closer to the assembly. Once the workpiece is assembled onto the assembly, the assembly and workpiece are complete, forming a material. The operator can then remove the assembled material from the mounting base, thus unloading the material. With this configuration, the assembly device can use different numbers of limiting structures to position the assembly depending on its specifications in the first direction. This eliminates the need to replace the mounting base and limiting structures when the assembly specifications change, reducing assembly costs. Furthermore, the multiple limiting protrusions improve the assembly accuracy between the assembly and the workpiece.
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Figure CN224855314U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material production technology, and in particular to an assembly device. Background Technology
[0002] The assembly work of the assembly device means to assemble the workpieces onto the assemblies to obtain the assembled material. The assemblies usually have a variety of different sizes and specifications. Different specifications of assemblies can be used to assemble different numbers of workpieces. Therefore, when the specifications of the assemblies change, the existing solution usually needs to be replaced with the corresponding assembly device according to the specifications of the assemblies.
[0003] For example, in the process of assembling RJ45 with a shielding shell, since RJ45 has various sizes such as single cell, quad cell, and oct cell, the existing solution requires changing the corresponding assembly device for different sizes of RJ45. However, frequent changes of assembly device lead to increased production costs and can easily affect the assembly accuracy of the assemblies and workpieces. Utility Model Content
[0004] The main purpose of this utility model is to propose an assembly device that aims to improve the poor compatibility of existing assembly devices. When the specifications of the assemblies change, it is necessary to replace the corresponding assembly device according to the specifications of the assemblies, which leads to increased manufacturing costs and low assembly accuracy.
[0005] To achieve the above objectives, the assembly device proposed in this utility model includes: Mounting base, used to support the assembly; A limiting structure is provided on the mounting base, the limiting structure including a plurality of limiting protrusions spaced apart along a first direction, at least one of the limiting protrusions having its two ends in the first direction for abutting against the assembly; and A pressing structure is spaced apart from the mounting base in a second direction and is movable in at least the second direction. The pressing structure is used to move the workpiece in the second direction to assemble the workpiece into the assembly.
[0006] In one embodiment, the assembly device further includes a guide structure disposed on the third-party upward side of the mounting base and movably disposed in the third-party upward direction. The guide structure is at least partially movable to protrude from the mounting base. The guide structure includes a guide ramp disposed at one end of the guide structure near the mounting base. The guide ramp is used to guide the workpiece to tilt toward the direction close to the guide structure.
[0007] In one embodiment, the guide structure includes a plurality of grooves spaced apart along a first direction, the grooves being used to position the assembly.
[0008] In one embodiment, the mounting base is provided with a plurality of through holes extending along a second direction, and the plurality of through holes are spaced apart along a first direction; Each of the limiting protrusions is located within the corresponding through hole, and each of the limiting protrusions can move along the second direction within the corresponding through hole. During the movement stroke of the limiting protrusion, the limiting protrusion has a limiting position and a first storage position. In the limiting position, the limiting protrusion is used to abut against the assembly, and in the first storage position, the limiting protrusion is used to avoid the assembly.
[0009] In one embodiment, in the plurality of through holes, the inter-hole walls between two adjacent through holes are connected to form a limiting channel; The limiting structure also includes a mounting part, which is movably disposed within the limiting channel along the second direction; Multiple limiting protrusions are provided on the mounting portion.
[0010] In one embodiment, the limiting structure further includes a limiting block, which is disposed on the side of the mounting base away from the workpiece, and the limiting block is used to abut against the workpiece to straighten the workpiece from tilt.
[0011] In one embodiment, the limiting block is movable in a second direction. During the movement of the limiting block, the limiting block has a blocking position and a retracted position. In the blocking position, the limiting block is used to abut against the assembly. In the retracted position, the limiting block is used to avoid the assembly.
[0012] In one embodiment, the pressing structure includes: The activities department is set up along the second direction; and, A pickup unit is provided at one end of the movable part near the limiting structure so as to move synchronously with the movable part in a second direction. The pickup unit is used to pick up the workpiece.
[0013] In one embodiment, the pickup unit includes a suction cup for adsorbing the workpiece.
[0014] In one embodiment, a plurality of pickup units are provided, and the plurality of pickup units are spaced apart from the movable unit along a first direction.
[0015] In the technical solution of this utility model, when assembling the assembly and the workpiece, the assembly is first loaded onto the mounting base. At this time, the mounting base can support the assembly. Since multiple limiting protrusions are located around the periphery of the assembly, at least some of the limiting protrusions have their two ends in the first direction used to abut against the assembly, thereby restricting the movement of the assembly in the first direction. Furthermore, the number of limiting protrusions abutting the ends of the assembly varies depending on the assembly specifications. When the assembly is configured as a multi-cell assembly, adjacent limiting protrusions... The spring clips can further clamp the assembly, thus limiting its movement in the third direction. This prevents the assembly from shifting position on the mounting base. After the limiting structure completes its positioning of the assembly, the pressing structure moves, causing the workpiece to move towards the mounting base, bringing it closer to the assembly. Once the workpiece is assembled onto the assembly, the assembly and workpiece are complete, forming a material. The operator can then remove the assembled material from the mounting base, thus unloading the material. With this configuration, the assembly device can use different numbers of limiting structures to position the assembly depending on its specifications in the first direction. This eliminates the need to replace the mounting base and limiting structures when the assembly specifications change, reducing assembly costs. Furthermore, the multiple limiting protrusions improve the assembly accuracy between the assembly and the workpiece. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0017] Figure 1 A schematic diagram of the structure of an embodiment of the assembly device provided by this utility model; Figure 2 for Figure 1 Side view of the assembly unit; Figure 3 for Figure 1 A structural diagram of the mounting base, limiting structure, and guide structure; Figure 4 for Figure 3 Top view of the middle limiting structure; Figure 5 for Figure 3 A schematic diagram of the center guide structure; Figure 6 for Figure 3 Schematic diagram of the middle limiting protrusion; Figure 7 for Figure 3 A schematic diagram of the mounting base.
[0018] Explanation of icon numbers: 100. Assembly device; 1. Mounting base; 11. Limiting channel; 2. Limiting structure; 21. Limiting protrusion; 22. Mounting part; 23. Limiting stop; 3. Pressing structure; 31. Moving part; 32. Picking part; 4. Guiding structure; 41. Groove; 42. Guiding slope.
[0019] The purpose, features, and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0021] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.
[0022] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0023] The assembly work of the assembly device is to assemble the workpieces onto the assemblies to obtain the assembled material. The assemblies usually have a variety of different sizes and specifications. Different sizes of assemblies can be used to assemble different numbers of workpieces. Therefore, when the specifications of the assemblies change, the existing solution usually needs to replace the corresponding assembly device according to the specifications of the assemblies. However, frequent replacement of the assembly device leads to increased production costs and can easily affect the assembly accuracy of the assemblies and workpieces.
[0024] This utility model proposes an assembly device to improve the poor compatibility of existing assembly devices. When the specifications of the assemblies change, it is necessary to replace the corresponding assembly device according to the specifications of the assemblies, which leads to increased manufacturing costs and low assembly accuracy.
[0025] Please see Figure 1 , Figure 3 and Figure 4 In one embodiment of this utility model, the assembly device 100 includes a mounting base 1, a limiting structure 2, and a pressing structure 3. The mounting base 1 is used to support the assembly. The limiting structure 2 is disposed on the mounting base 1 and includes a plurality of limiting protrusions 21 spaced apart along a first direction. At least one of the limiting protrusions 21 is used to abut against the spring sheet of the assembly at both ends in the first direction. The pressing structure 3 is spaced apart from the mounting base 1 in a second direction and is movable at least in the second direction. The pressing structure 3 is used to drive the workpiece to move in the second direction so as to assemble the workpiece into the assembly.
[0026] In the technical solution of this utility model, when assembling the assembly and the workpiece, the assembly is first loaded onto the mounting base 1. At this time, the mounting base 1 can support the assembly. Since multiple limiting protrusions 21 are located on the periphery of the assembly, at least some of the limiting protrusions 21 have their two ends in the first direction used to abut against the assembly, thereby restricting the movement of the assembly in the first direction. Furthermore, the number of limiting protrusions abutting the ends of the assembly varies depending on the specifications of the assembly. When the assembly is configured as a multi-cell assembly, the number of adjacent limiting protrusions... The 21 can further clamp the spring clips of the assembly to limit the movement of the assembly in the third direction, thus preventing the assembly from shifting position on the mounting base 1. After the limiting structure 2 completes the limiting of the assembly, the pressing structure 3 moves, which can drive the workpiece toward the mounting base to bring the workpiece closer to the assembly until the workpiece is assembled onto the assembly. The assembly and workpiece are then assembled to form a material, which the operator can remove from the mounting base 1 to unload the assembled material. With this configuration, the assembly device 100 can use different numbers of the limiting structures 2 to limit the assembly according to the different specifications of the assembly in the first direction. Therefore, when the specifications of the assembly change, it is not necessary to replace the mounting base 1 and the limiting structure 2, eliminating the need for rewiring and reducing assembly costs. Furthermore, the multiple limiting protrusions 21 limit the assembly, improving the assembly accuracy of the assembly and the workpiece.
[0027] It is understood that this utility model does not limit the specific feeding form of the assembly. In one embodiment of this utility model, the assembly device 100 may further include a feeding structure, which can drive the assembly to move in at least one direction to install the assembly on the mounting base. In another embodiment of this utility model, the pressing structure 3 may also be configured to drive the assembly to move in a second direction. Thus, when the assembly of the assembly and the workpiece is required, firstly, the pressing structure 3 moves, which can move the assembly and drive the assembly to move in the second direction. When the pressing structure 3 moves toward the mounting base 1, the pressing structure 3 can install the assembly onto the mounting base 1.
[0028] Similarly, when the pressing structure 3 assembles the assembly and workpiece to form a material, the present invention does not limit the specific form of material feeding. In one embodiment of the present invention, the assembly device 100 may further include a feeding structure, which can drive the material to move in at least one direction to remove the material from the mounting base 1. In another embodiment of the present invention, the pressing structure may also be configured to drive the material to move in a second direction. In this way, after the workpiece is assembled onto the assembly, the assembly and workpiece are assembled to form a material. At this time, the pressing structure 3 can simultaneously drive the assembly and workpiece to move synchronously to remove the assembled material from the mounting base 1, thereby realizing the feeding of the assembled material.
[0029] It is also understood that this utility model does not limit the specific number of limiting protrusions 21 required to participate in the limiting work for assemblies of different specifications. For example, in one embodiment of this utility model, when the material to be assembled is a single cell, only one limiting protrusion 21 participates in the limiting work of the assembly; in another embodiment of this utility model, when the material to be assembled is a quadruple cell, four adjacent limiting protrusions 21 participate in the limiting work of the assembly; when the material to be assembled is an octet, eight adjacent limiting protrusions 21 participate in the limiting work of the assembly.
[0030] Specifically, in actual settings, the appropriate option can be selected according to the requirements; this utility model does not impose any restrictions on this.
[0031] Similarly, this utility model does not limit the specific form of the assembly. For example, in one embodiment of this utility model, the workpiece can be set as an RJ45 interface and the assembly can be set as a shielding shell. In other embodiments of this utility model, the workpiece and the assembly can also be set as other types of connectors, electronic components or mechanical parts, which can be selected according to the requirements in actual settings.
[0032] To further improve the accuracy of the workpiece assembly onto the assembly by the pressure structure 3, please refer to [link / reference needed]. Figure 2 , Figure 3 and Figure 5 In one embodiment of the present invention, the assembly device 100 further includes a guide structure 4, which is disposed on the third-party upward side of the mounting base 1 and is movably disposed in the third-party upward direction. The guide structure 4 is at least partially movable to protrude from the mounting base 1. The guide structure includes a guide slope, which is disposed at one end of the guide structure 4 near the mounting base 1. The guide slope is used to guide the workpiece to tilt in a direction close to the guide structure 4.
[0033] The guide structure 4 is inclined along a second direction toward the mounting base 1 at one end face to form a guide slope, which abuts against the workpiece. With this configuration, when the workpiece needs to be assembled onto the assembly, the guide structure 4 moves along a third direction to at least partially protrude from the mounting base 1. At this time, the pressure structure 3 conveys the workpiece to the mounting base 1 for assembly. During the movement of the workpiece toward the mounting base 1 by the pressure structure 3, one end of the workpiece initially contacts the guide slope. Then, as the pressure structure 3 continues to move the workpiece, the guide slope guides the workpiece to rotate and tilt toward the direction closer to the guide structure 4 until the tilt angle of the workpiece is parallel to the guide slope. With the tilt angle, the workpiece can continue to descend at that tilt angle until its lowest point contacts the assembly. At this time, the pressure structure 3 continues to descend and can drive the workpiece to rotate in the opposite direction. During the reverse rotation of the workpiece, the workpiece and the assembly can slide relative to each other, thereby allowing the workpiece to return to its correct position and complete the assembly. In this way, the workpiece can move smoothly with the guide slope and accurately fall to the corresponding assembly position on the assembly, and it is not easy to get stuck when returning to its correct position, so as to avoid the workpiece from shifting or misaligning during the assembly process, which greatly improves the accuracy of the assembly of the workpiece and the assembly.
[0034] It should also be noted that after the assembly of the components and the workpiece is successfully completed, in order to facilitate the loading and unloading of the assembled material from the mounting platform by the pressing structure 3 and to prevent the guide structure 4 from interfering with the unloading operation of the pressing structure 3, in this utility model, when unloading is required, the guide structure 4 moves along a third direction to move away from the mounting base 1, that is, the guide structure 4 is moved as a whole to a position that will not obstruct the unloading of the pressing structure 3, so as to avoid collision or interference with the pressing structure 3 or the assembled material during the unloading process, and to ensure that the unloading action can be carried out smoothly and without obstruction.
[0035] It is understood that this utility model does not limit the specific activity form of the guide. In this utility model, the guide structure 4 can be set to motor drive, electric push rod drive, cylinder drive or other drive forms. In actual setting, it can be selected according to the requirements.
[0036] Further explanation is needed; please refer to [link / reference]. Figure 3The assembly has pins. When the guide structure 4 is at least partially protruding from the mounting base 1 to guide the assembly of the workpiece, in order to avoid the guide structure 4 interfering with the pins of the assembly and causing damage to the pins of the assembly, in a further embodiment of the present invention, the guide structure 4 includes a plurality of grooves 41 spaced apart along a first direction. The grooves 41 are used to position the pins and positioning posts of the assembly.
[0037] In this embodiment, when the guide structure 4 protrudes at least partially from the mounting base 1 to guide the workpiece assembly, the pins and positioning posts of the assembly can be embedded in the corresponding grooves 41. Thus, during the workpiece assembly process, the guide structure 4 will not contact or collide with the pins and positioning posts of the assembly, effectively preventing damage such as bending or breakage of the pins and positioning posts due to external pressure or collision. This ensures the integrity and functionality of the assembly pins, thereby guaranteeing the quality and stability of the entire material assembly process.
[0038] It is understood that the present invention does not limit the specific slotting direction of the groove 41. In one embodiment of the present invention, the groove 41 is opened at the side end of the guide structure 4 facing the mounting base 1. Thus, when the assembly is installed on the mounting base 1, the pins and positioning posts of the assembly can extend into the groove from the groove 41.
[0039] In another embodiment of this utility model, the groove 41 has two openings, one of which is opened on the side of the guide structure 4 facing the mounting base 1, and the other opening is opened on the side of the guide structure 4 facing the pressing structure. The two openings of the groove 41 are connected. With this arrangement, when the assembly is placed, the pins and positioning posts of the assembly can be directly embedded into the groove 41 along the second direction, reducing obstacles in the assembly process, shortening the assembly path of the assembly, and improving assembly efficiency.
[0040] It should be further explained that, in this utility model, after the assembly and the workpiece are successfully assembled, in order to facilitate the material pressing structure 3 to unload the assembled material from the mounting platform and prevent the limiting structure 2 from interfering with the unloading operation of the material pressing structure 3, in a further embodiment of this utility model, the mounting base 1 is provided with a plurality of through holes extending along the second direction, the plurality of through holes being spaced apart along the first direction, each limiting protrusion 21 being in the corresponding through hole, and each limiting protrusion 21 being movable along the second direction within the corresponding through hole. During the movement stroke of the limiting protrusion 21, the limiting protrusion 21 has a limiting position and a first receiving position. In the limiting position, the limiting protrusion 21 is used to abut against the assembly, and in the first receiving position, the limiting protrusion 21 is used to avoid the assembly. With this configuration, when the pressing structure 3 needs to unload the assembled material from the mounting base 1, the multiple limiting protrusions 21 can move to the first storage position, that is, be stored in the corresponding through hole, thereby avoiding interference of the limiting protrusions 21 with the unloading operation of the pressing structure 3 and ensuring the smooth progress of the unloading process.
[0041] After the material feeding structure 3 has finished feeding, when the next material assembly work is required, the multiple limiting protrusions 21 can move again. At this time, the multiple limiting protrusions 21 can move to the limiting position to re-limit the subsequent assembly parts. With this setting, the limiting protrusions 21 can extend or retract when needed, which not only ensures the effective limiting of the assembly parts during the assembly process, but also avoids interference during material feeding, greatly improving the working efficiency and flexibility of the assembly device 100.
[0042] Of course, it is understandable that when the next material assembly operation is required, this utility model does not limit the specific number of the limiting protrusions 21 that move to the limiting position. For example, in one embodiment of this utility model, when the size of the assembly to be assembled is small and only part of the limiting is required, only part of the limiting protrusions 21 can be moved to the limiting position; while in another embodiment of this utility model, when the size of the assembly to be assembled is large and more limiting is required, more or all of the limiting protrusions 21 can be moved to the limiting position. This arrangement allows the assembly device 100 to flexibly adapt to the assembly needs of assemblies of different sizes, further enhancing its compatibility and practicality.
[0043] In another embodiment of this utility model, when the next material assembly operation is required, the number of limiting protrusions 21 that move to the limiting position is not determined by the specifications of the assembly to be assembled. Specifically, when the next material assembly operation is required, all the limiting protrusions 21 can move to the limiting position. In this way, regardless of the specifications of the assembly to be assembled, it can be ensured that the assembly is sufficiently limited during the assembly process, preventing it from shifting position on the mounting base 1, thereby ensuring the stability and accuracy of the assembly. At the same time, this setting also simplifies the operation process, eliminating the need to adjust the number of limiting protrusions 21 that move to the limiting position according to the specifications of the assembly, thus improving assembly efficiency.
[0044] Based on the above embodiments, please refer to Figure 6 and Figure 7 In one specific embodiment of this utility model, among the plurality of through holes, the inter-hole walls between two adjacent through holes are connected to form a limiting channel 11. The limiting structure 2 further includes a mounting part 22, which is movably disposed within the limiting channel 11 along a second direction. A plurality of limiting protrusions 21 are disposed on the mounting part 22. This arrangement allows one mounting part 22 to drive multiple limiting protrusions 21 to move synchronously within the limiting channel 11, making the overall movement of the multiple limiting protrusions 21 more coordinated and stable. When material assembly is required, the mounting part 22 drives multiple limiting protrusions 21 to move upward to the limiting position, with each limiting protrusion 21 at least partially protruding from the mounting base 1, effectively limiting the assembly. When unloading, the mounting part 22 drives multiple limiting protrusions 21 to move to the first storage position and store them in the limiting channel 11, avoiding interference with the unloading operation of the pressing structure 3. This not only simplifies the structure but also improves the ease of operation and reliability of the assembly device 100, further meeting the needs of assembling assemblies of different sizes and enhancing the compatibility and practicality of the device.
[0045] It should also be noted that, in this utility model, the arrangement of the multiple limiting protrusions 21 mainly restricts the movement of the assembly in the first direction, but has a weaker ability to restrict the movement of the assembly in the third direction. Therefore, in order to ensure the ability of the limiting structure 2 to restrict the movement of the assembly in the third direction, in one embodiment of this utility model, the limiting structure 2 further includes a limiting block 23. The limiting block 23 is disposed on the side of the mounting base 1 away from the workpiece, and the limiting block 23 is used to abut against the workpiece to make the workpiece return from tilt to upright.
[0046] With this configuration, when the assembly is placed on the mounting base 1, its third-direction end abuts against the limiting block 23, thereby restricting the assembly's range of motion in the third direction and preventing positional shift in that direction during assembly. This further enhances the limiting effect of the assembly device 100 on the assembly, improving assembly stability and precision. Simultaneously, the limiting block 23 can be flexibly configured, either fixed or adjustable, depending on actual needs. If a fixed configuration is used, the position of the limiting block 23 is directly determined during the manufacturing process of the mounting base 1, suitable for assembling assemblies of specific sizes. If an adjustable configuration is used, the position of the limiting block 23 can be adjusted according to the actual dimensions of the assembly to be assembled, thus meeting the assembly requirements of assemblies of different sizes and further improving the compatibility and practicality of the assembly device 100. With this configuration, when the assembly is placed on the mounting base 1, its third-direction end abuts against the limiting block 23, which restricts the assembly's range of motion in the third direction, preventing positional shift in that direction during assembly. This configuration enhances the limiting effect of the assembly device 100 on the assembly components, improving the stability and accuracy of the assembly.
[0047] Furthermore, it should be noted that when the pressing structure 3 conveys the workpiece to the mounting base 1 for assembly, during the process of the pressing structure 3 moving the workpiece toward the mounting base 1, the guide slope first guides the workpiece to rotate and tilt toward the direction closer to the guide structure 4 until the tilt angle of the workpiece itself is parallel to the tilt angle of the guide slope. The workpiece can then continue to descend at this tilt angle until the bottom of the workpiece contacts the assembly. At this time, the end of the workpiece in the third direction abuts against the limiting block 23. The workpiece rotates in the opposite direction, and the limiting block 23 can continue to abut against the workpiece to limit the positional deviation of the workpiece in the third direction until the workpiece returns to the correct position and the assembly is completed, thereby further improving the assembly accuracy of the workpiece and the assembly.
[0048] It is understood that this utility model does not limit the specific structural form of the limiting block 23. In one embodiment of this utility model, the limiting block 23 can be set as an integral structure. In another embodiment of this utility model, the limiting block 23 may include a plurality of blocking members spaced apart in a first direction. Each blocking member corresponds to a limiting protrusion 21. Thus, the number of blocking members required to participate in the limiting work for different specifications of the assembly is also different.
[0049] Specifically, in this embodiment, the limiting block 23 is integrally formed.
[0050] It should also be noted that after the assembly of the component and the workpiece is successfully assembled, in order to facilitate the loading and unloading of the assembled material from the mounting platform by the pressing structure 3 and to prevent the limiting block 23 from interfering with the loading operation of the pressing structure 3, in one embodiment of this utility model, the limiting block 23 can move along a second direction. During the movement stroke of the limiting block 23, the limiting block 23 has a blocking position and a second receiving position. In the blocking position, the limiting block is used to abut against the assembly, and in the second receiving position, the limiting block is used to avoid the assembly. With this configuration, when the pressing structure 3 needs to load and unload the assembled material from the mounting base 1, the limiting block 23 can move to the second receiving position, thereby avoiding interference with the loading operation of the pressing structure 3 and ensuring the smooth progress of the loading process. After the material feeding structure 3 has finished feeding, when the next material assembly work is required, the limiting block 23 can move to the blocking position to re-abut and limit the end of the subsequent assembly to be assembled in the third direction. With this setting, the limiting block 23 can also extend or retract when needed, which not only ensures effective limiting of the assembly in the third direction during the assembly process, but also avoids interference during material feeding, further improving the working efficiency and flexibility of the assembly device 100.
[0051] Furthermore, to ensure the displacement capability of the pressing structure 3 for the assembly and workpiece, in one embodiment of this utility model, the pressing structure 3 includes a movable part 31 and a picking part 32. The movable part 31 is movably arranged along a second direction, and the picking part 32 is located at one end of the movable part 31 near the limiting structure 2, so as to move synchronously with the movable part 31 in the second direction. The picking part 32 is used to pick up the workpiece. With this arrangement, the movable part 31 can drive the picking part 32 to make precise displacement in the second direction, so that the picking part 32 can accurately reach the position of the workpiece, realizing the operation of assembling the workpiece onto the assembly. This ensures that the pressing structure 3 has sufficient displacement capability, can efficiently and accurately complete each stage of material assembly, and improves the working performance and assembly quality of the assembly device 100.
[0052] It is understood that the present invention does not limit the specific structural form of the movable part 31. In one embodiment of the present invention, the movable part 31 can be configured as a cylinder assembly, which extends in the second direction. In this case, the pickup part 32 is disposed on the cylinder rod of the cylinder assembly, and the pickup part 32 is moved in the second direction by the extension and retraction of the cylinder rod.
[0053] In another embodiment of this utility model, the movable part 31 can also be configured as an electric push rod assembly, which also extends along the second direction, and the pickup part 32 is installed at the push rod end of the electric push rod. Through the telescopic movement of the electric push rod, the position of the pickup part 32 in the second direction can be precisely controlled, thereby achieving precise assembly and unloading of the workpiece.
[0054] In other embodiments of this utility model, the movable part 31 can also be configured as a lead screw assembly, a hydraulic assembly, or other structural forms. In actual configuration, the appropriate form can be selected according to the requirements.
[0055] Similarly, this utility model does not limit the specific structural form of the picking part 32. In one embodiment of this utility model, the picking part 32 can be configured as a gripper, which picks up the workpiece by clamping it. In another embodiment of this utility model, the picking part 32 can also be configured as a magnetic chuck, which uses magnetic force to attract magnetic workpieces. For some metal workpieces, the magnetic chuck can also pick up the workpiece.
[0056] In another embodiment of this utility model, the picking unit 32 includes a suction cup for adsorbing workpieces. This configuration allows for the stable picking of workpieces through the adsorption action of the suction cup, and is particularly suitable for workpieces with flat surfaces and materials suitable for adsorption. This picking method is simple to operate and causes minimal damage to the workpiece, further improving the accuracy and reliability of material assembly.
[0057] It is understandable that, in practical applications, the material and size of the suction cup can be customized according to specific needs to accommodate the picking up of workpieces of different shapes and sizes.
[0058] In a further embodiment of this utility model, the pickup unit 32 also includes a vacuum generator connected to the suction cup. Thus, by controlling the operation of the vacuum generator, the workpiece can be stably adsorbed and released by controlling the vacuum level, thereby enhancing the flexibility and controllability of the pickup process.
[0059] It is also understandable that when assembling workpieces onto assemblies, for materials with multiple cells, multiple workpieces are independently arranged. In this case, to improve the assembly efficiency of the assembly device 100, in one embodiment of this utility model, multiple picking-up units 32 are provided, and the multiple picking-up units 32 are spaced apart from the movable unit 31 along a first direction. With this arrangement, the multiple picking-up units 32 can work simultaneously, picking up different workpieces respectively, and under the drive of the movable unit 31, assembling multiple workpieces simultaneously and accurately onto the corresponding assemblies. This greatly improves the assembly efficiency of the assembly device 100, and is especially suitable for assembly scenarios of materials with multiple cells.
[0060] In actual setups, each of the picking units 32 can be configured with different structural forms, such as grippers, magnetic chucks, or suction cups, depending on the specific circumstances of the assembly and the workpiece, in order to further improve the stability and accuracy of picking.
[0061] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. An assembly device, characterized in that, include: Mounting base, used to support the assembly; A limiting structure is provided on the mounting base, the limiting structure including a plurality of limiting protrusions spaced apart along a first direction, at least one of the limiting protrusions having its two ends in the first direction for abutting against the assembly; and A pressing structure is spaced apart from the mounting base in a second direction and is movable in at least the second direction. The pressing structure is used to move the workpiece in the second direction to assemble the workpiece into the assembly.
2. The assembly device as described in claim 1, characterized in that, The assembly device further includes a guide structure, which is located on the third-party upward side of the mounting base and is movably disposed in the third-party upward direction. The guide structure is at least partially movable to protrude from the mounting base. The guide structure includes a guide ramp, which is located at one end of the guide structure near the mounting base. The guide ramp is used to guide the workpiece to tilt in a direction closer to the guide structure.
3. The assembly device as described in claim 2, characterized in that, The guide structure includes a plurality of grooves spaced apart along a first direction, the grooves being used to position the assembly.
4. The assembly apparatus as described in claim 1, characterized in that, The mounting base is provided with a plurality of through holes extending along the second direction, and the plurality of through holes are spaced apart along the first direction; Each of the limiting protrusions is located within the corresponding through hole, and each of the limiting protrusions can move along the second direction within the corresponding through hole. During the movement stroke of the limiting protrusion, the limiting protrusion has a limiting position and a first storage position. In the limiting position, the limiting protrusion is used to abut against the assembly, and in the first storage position, the limiting protrusion is used to avoid the assembly.
5. The assembly apparatus as described in claim 4, characterized in that, In the plurality of through holes, the inter-hole walls between two adjacent through holes are connected to form a limiting channel; The limiting structure also includes a mounting part, which is movably disposed within the limiting channel along the second direction; Multiple limiting protrusions are provided on the mounting portion.
6. The assembly apparatus as described in claim 1, characterized in that, The limiting structure also includes a limiting block, which is located on the side of the mounting base away from the workpiece. The limiting block is used to abut against the workpiece to straighten the workpiece from its tilt.
7. The assembly apparatus as described in claim 6, characterized in that, The limiting block can move along the second direction. During the movement of the limiting block, the limiting block has a blocking position and a retracted position. In the blocking position, the limiting block is used to abut against the assembly. In the retracted position, the limiting block is used to avoid the assembly.
8. The assembly apparatus as described in claim 1, characterized in that, The pressing structure includes: The activities department is set up along the second direction; and, A pickup part is provided at one end of the movable part near the limiting structure so as to move synchronously with the movable part in a second direction. The pickup part is used to pick up the workpiece.
9. The assembly apparatus as described in claim 8, characterized in that, The pickup unit includes a suction cup for adsorbing the workpiece.
10. The assembly apparatus as described in claim 8, characterized in that, The pickup unit is provided in multiple ways, and the multiple pickup units are spaced apart from each other along the first direction in the movable part.