Automatic riveting mechanism for steel ball

Abstract

The utility model relates to rivet steel ball mechanism field especially product automatic rivet steel ball mechanism, this rivet steel ball mechanism includes suction nozzle, suction nozzle elevating electric jar, steel ball staggered mechanism, steel ball feeding mechanism, product handling mechanism, machine base, product carrier tray divides dish mechanism, install suction nozzle elevating electric jar, steel ball staggered mechanism, steel ball feeding mechanism on the machine base, the piston rod of suction nozzle elevating electric jar is fixed with suction nozzle, and the product handling mechanism is equipped between the machine base and product carrier tray divides dish mechanism. The utility model discloses through steel ball feeding mechanism cooperation steel ball staggered mechanism will steel ball in turn send into taking piece position, and suction nozzle elevating electric jar drives suction nozzle and will steel ball catch and put rivet and press into the product. Different carrier tray is removed to taking piece position by product carrier tray divides dish mechanism. The application saves manpower, improves processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of steel ball riveting mechanisms, and in particular to automatic steel ball riveting mechanisms for products. Background Technology

[0002] During product manufacturing, steel balls need to be riveted into the product's mounting slots. Currently, the riveting process requires workers to accurately insert the steel balls into the mounting slots. This method is labor-intensive and inefficient. Utility Model Content

[0003] The technical problem this utility model aims to solve is: to address the technical problems described in the background art, this utility model provides an automatic steel ball riveting mechanism for products. A steel ball feeding mechanism, in conjunction with a steel ball misalignment mechanism, sequentially feeds steel balls into the picking position. A suction nozzle lifting cylinder drives the suction nozzle to grab and rivet the steel balls into the product. A product carrier tray separating mechanism moves different carrier trays to the picking position. This application saves manpower and improves processing efficiency.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] An automatic steel ball riveting mechanism for products includes a suction nozzle, a suction nozzle lifting cylinder, a steel ball misalignment mechanism, a steel ball feeding mechanism, a product handling mechanism, a base, and a product tray separating mechanism. The suction nozzle lifting cylinder, the steel ball misalignment mechanism, and the steel ball feeding mechanism are installed on the base. A suction nozzle is fixed on the piston rod of the suction nozzle lifting cylinder. A product handling mechanism is provided between the base and the product tray separating mechanism.

[0006] Specifically, the steel ball misalignment mechanism includes a steel ball carrier plate and a horizontal cylinder. The cylinder body of the horizontal cylinder is fixed on the machine base, and the piston rod of the horizontal cylinder is connected to the steel ball carrier plate. The steel ball carrier plate is slidably connected to the horizontal straight rail of the machine base, and the front end of the steel ball carrier plate is provided with a groove for accommodating steel balls.

[0007] Specifically, the steel ball feeding mechanism includes a steel ball container, a discharge pipe, a base, and an air pump. The steel ball container and the base are both fixed on the machine base. The steel ball container is connected to the air pump. The discharge port of the steel ball container is connected to the base through the discharge pipe. The base is provided with a discharge hole for passing steel balls and a through hole for passing through the steel ball carrier plate. The discharge hole and the through hole are connected to each other. The discharge hole is connected to the discharge pipe.

[0008] Specifically, the product handling mechanism includes a two-axis manipulator and grippers, with grippers mounted on the two-axis manipulator.

[0009] Specifically, the product tray separating mechanism includes an L-shaped tray, a tray lifting cylinder, a platform, a platform lifting cylinder, a horizontal linear module, and a tray horizontal drive cylinder. The platform lifting cylinder is fixed on the slide of the horizontal linear module, and the platform is fixed on the piston rod of the platform lifting cylinder. The left and right sides of the horizontal linear module are equipped with tray lifting cylinders. The platform horizontal drive cylinder is fixed on the piston rod of the tray lifting cylinder, and the L-shaped tray is fixed on the piston rod of the platform horizontal drive cylinder.

[0010] The beneficial effects of this utility model are as follows: This utility model provides an automatic steel ball riveting mechanism for products. Through a steel ball feeding mechanism and a steel ball misalignment mechanism, steel balls are sequentially fed into the picking position. A suction nozzle lifting cylinder drives the suction nozzle to grab and rivet the steel balls into the product. A product tray separating mechanism moves different trays to the picking position. This application saves manpower and improves processing efficiency. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the steel ball misalignment mechanism of this utility model;

[0014] In the diagram: 1. Suction nozzle; 2. Suction nozzle lifting cylinder; 3. Steel ball misalignment mechanism; 4. Steel ball feeding mechanism; 5. Production...

[0015] Product handling mechanism, 6. Base, 7. Product tray separating mechanism, 31. Steel ball carrier plate, 32. Horizontal cylinder, 41. Steel ball container, 42. Material discharge pipe, 43. Base, 51. Two-axis robot, 52. Gripper, 71.

[0016] 72. L-shaped pallet, 73. Pallet lifting cylinder, 74. Platform, 75. Platform lifting cylinder, 76. Horizontal linear module, 77. Pallet horizontal drive cylinder. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural illustration of the steel ball misalignment mechanism of this utility model.

[0019] intention.

[0020] As attached Figure 1As shown, an automatic steel ball riveting mechanism for products includes a suction nozzle 1, a suction nozzle lifting cylinder 2, a steel ball misalignment mechanism 3, a steel ball feeding mechanism 4, a product handling mechanism 5, a base 6, and a product tray separating mechanism 7. The suction nozzle lifting cylinder 2, the steel ball misalignment mechanism 3, and the steel ball feeding mechanism 4 are installed on the base 6. The suction nozzle 1 is fixed on the piston rod of the suction nozzle lifting cylinder 2. The product handling mechanism 5 is provided between the base 6 and the product tray separating mechanism 7.

[0021] As attached Figure 2 As shown, the steel ball misalignment mechanism 3 includes a steel ball carrier plate 31 and a horizontal cylinder 32. The cylinder body of the horizontal cylinder 32 is fixed on the machine base 6, and the piston rod of the horizontal cylinder 32 is connected to the steel ball carrier plate 31. The steel ball carrier plate 31 is slidably connected to the horizontal straight rail of the machine base 6, and the front end of the steel ball carrier plate 31 is provided with a groove for cooperating with the steel ball.

[0022] The horizontal cylinder 32 can drive the steel ball carrier plate 31 to move horizontally in a straight line.

[0023] The steel ball feeding mechanism 4 includes a steel ball container 41, a discharge pipe 42, a base 43, and an air pump. The steel ball container 41 and the base 43 are both fixed on the machine base 6. The steel ball container 41 is connected to the air pump. The discharge port of the steel ball container 41 is connected to the base 43 through the discharge pipe 42. The base 43 is provided with a discharge hole for passing steel balls and a through hole for passing through the steel ball carrier plate 31. The discharge hole and the through hole are connected. The discharge hole is connected to the discharge pipe 42.

[0024] The air pump outputs gas into the steel ball container 41, and the gas pushes the steel balls into the discharge pipe 42 and into the base 43.

[0025] The product handling mechanism 5 includes a two-axis robot arm 51 and a gripper 52, with the gripper 52 mounted on the two-axis robot arm 51.

[0026] The two-axis robot arm 51 can drive the gripper 52 to move horizontally and vertically in a straight line.

[0027] The product tray separating mechanism 7 includes an L-shaped tray 71, a tray lifting cylinder 72, a platform 73, a platform lifting cylinder 74, a horizontal linear module 75, and a tray horizontal drive cylinder 76. The platform lifting cylinder 74 is fixed on the slide of the horizontal linear module 75, and the platform 73 is fixed on the piston rod of the platform lifting cylinder 74. The left and right sides of the horizontal linear module 75 are equipped with tray lifting cylinders 72, the piston rods of the tray lifting cylinders 72 are fixed with the tray horizontal drive cylinders 76, and the L-shaped tray 71 is fixed on the piston rods of the tray horizontal drive cylinders 76.

[0028] The tray separating mechanism 7 separates trays as follows: a stack of trays is placed on L-shaped pallets 71 on the left and right sides. The horizontal linear module 75 then drives the platform 73 horizontally to move below the stack of trays. Next, the pallet lifting cylinder 72 moves the trays down and onto the platform 73. Then, the horizontal drive cylinders 76 on both sides move the two L-shaped pallets 71 outwards. Next, the pallet lifting cylinder 72 moves the L-shaped pallets 71 upwards and aligns them between the two bottom trays. The L-shaped pallets 71 are then inserted between these two trays, and the pallet lifting cylinder 72 lifts all trays except the bottom one. Finally, the horizontal linear module 75 drives the platform 73, which carries one tray, horizontally to the pickup position. Repeating these steps allows for the removal of the stacked trays one by one. The platform lifting cylinder 74 can adjust the height of the platform 73 and the trays on it.

[0029] The operation of this application is as follows: In the initial state, the front end of the steel ball carrier plate 31 is placed inside the base 43, and the discharge hole in the base 43 is located directly above the groove on the steel ball carrier plate 31 for accommodating the steel ball. The steel ball feeding mechanism 4 feeds the steel ball into the base 43, and one steel ball enters the groove. At this time, the steel ball carrier plate 31 moves forward horizontally to the picking position, and the plate body of the steel ball carrier plate 31 blocks the discharge hole during the movement.

[0030] Next, the suction nozzle lifting cylinder 2 drives the suction nozzle 1 to move down and suck up the steel balls in the lower steel ball carrier plate 31, lifting the steel balls from the steel ball carrier plate 31. At this time, the steel ball carrier plate 31 retracts and resets. Then, the product handling mechanism 5 grabs a product on the tray and moves the product below the suction nozzle 1. Finally, the suction nozzle 1 moves down and rivets the steel balls into the product, completing the steel ball riveting operation.

[0031] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An automatic steel ball riveting mechanism for a product, characterized in that, The device includes a suction nozzle (1), a suction nozzle lifting cylinder (2), a steel ball misalignment mechanism (3), a steel ball feeding mechanism (4), a product handling mechanism (5), a machine base (6), and a product tray separating mechanism (7). The machine base (6) is equipped with the suction nozzle lifting cylinder (2), the steel ball misalignment mechanism (3), and the steel ball feeding mechanism (4). The suction nozzle (1) is fixed on the piston rod of the suction nozzle lifting cylinder (2). The product handling mechanism (5) is provided between the machine base (6) and the product tray separating mechanism (7).

2. The automatic steel ball riveting mechanism according to claim 1, characterized in that: The ball misalignment mechanism (3) includes a ball carrier plate (31) and a horizontal cylinder (32). The cylinder body of the horizontal cylinder (32) is fixed on the base (6). The piston rod of the horizontal cylinder (32) is connected to the ball carrier plate (31). The ball carrier plate (31) is slidably connected to the horizontal straight rail of the base (6). The front end of the ball carrier plate (31) is provided with a groove for matching the ball.

3. The automatic steel ball riveting mechanism according to claim 1, characterized in that: The steel ball feeding mechanism (4) includes a steel ball container (41), a discharge pipe (42), a base (43), and an air pump. The steel ball container (41) and the base (43) are both fixed on the machine base (6). The steel ball container (41) is connected to the air pump. The discharge port of the steel ball container (41) is connected to the base (43) through the discharge pipe (42). The base (43) is provided with a discharge hole for passing steel balls and a through hole for passing through the steel ball carrier plate (31). The discharge hole and the through hole are connected. The discharge hole is connected to the discharge pipe (42).

4. The automatic steel ball riveting mechanism according to claim 1, characterized in that: The product handling mechanism (5) includes a two-axis manipulator (51) and a gripper (52), with the gripper (52) mounted on the two-axis manipulator (51).

5. The automatic steel ball riveting mechanism according to claim 1, characterized in that: The product tray separating mechanism (7) includes an L-shaped tray (71), a tray lifting cylinder (72), a platform (73), a platform lifting cylinder (74), a horizontal linear module (75), and a tray horizontal drive cylinder (76). The platform lifting cylinder (74) is fixed on the slide of the horizontal linear module (75), and the platform (73) is fixed on the piston rod of the platform lifting cylinder (74). The horizontal linear module (75) is provided with tray lifting cylinders (72) on both the left and right sides. The platform horizontal drive cylinder (76) is fixed on the piston rod of the tray lifting cylinder (72), and the L-shaped tray (71) is fixed on the piston rod of the platform horizontal drive cylinder (76).

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