Magnetic array automatic arrangement press fitting machine

Abstract

The utility model discloses a magnetic array automatic arrangement press -fit machine, including frame, install on the material feeding mechanism of frame, install on the press -fit mechanism of frame, install the conveying mechanism of frame one side, the material feeding mechanism includes the material feeding support plate installed on the frame, the material feeding module installed on the material feeding support plate, the grabbing module installed on the material feeding support plate, the grabbing module includes Y -axis grabbing movement subassembly, installs Z -axis grabbing elevating subassembly on Y -axis grabbing movement subassembly, installs the grabbing subassembly on Z -axis grabbing elevating subassembly, the utility model discloses a magnetic array automatic arrangement press -fit machine, through the cooperation of material feeding module, grabbing module and conveying mechanism, avoid the discontinuity of manual operation, can realize the continuous production, and the press -fit rhythm is accelerated significantly.

Description

Technical Field

[0001] This utility model relates to the field of press-fitting equipment technology, and in particular to a magnetic array automatic arrangement press-fitting machine. Background Technology

[0002] Magnetic arrays are widely used in motors, sensors, medical devices, and other fields, and their assembly quality directly affects product performance. Most small and medium-sized enterprises still use manual placement of materials followed by single-machine pressing. Workers place the shaped magnets into simple tooling and then manually push them to the pressing machine station. After pressing, they need to be manually removed and transferred to the next process. This method has low production efficiency and is difficult to adapt to the needs of mass production. Utility Model Content

[0003] Based on this, the purpose of this utility model is to provide a magnetic array automatic arrangement press machine with high press-fitting efficiency.

[0004] The present invention adopts the following technical solution:

[0005] An automatic magnetic array arrangement and pressing machine includes a frame, a feeding mechanism mounted on the frame, a pressing mechanism mounted on the frame, and a conveying mechanism mounted on one side of the frame. The feeding mechanism includes a feeding support plate mounted on the frame, a feeding module mounted on the feeding support plate, and a gripping module mounted on the feeding support plate. The gripping module includes a Y-axis gripping moving component, a Z-axis gripping lifting component mounted on the Y-axis gripping moving component, and a gripping component mounted on the Z-axis gripping lifting component. The feeding module includes a Y-axis feeding moving component slidably mounted on the feeding support plate, a Y-axis feeding fixed plate mounted on the Y-axis feeding moving component, and a material presenting fixed plate mounted on the Y-axis feeding fixed plate for placing the magnets to be pressed. The gripping component is used to grip the material presenting fixed plate on the Y-axis feeding fixed plate and transfer it to the conveying mechanism.

[0006] Furthermore, the material presenting fixing plate is provided with a plurality of material presenting fixing slots, and the plurality of material presenting fixing slots are arranged in a horizontal and vertical array on the material presenting fixing plate.

[0007] Furthermore, the gripping assembly includes a gripping cylinder mounted on the Z-axis gripping and lifting assembly, a gripping drive rod disposed on the gripping cylinder, and a gripper mounted on the gripping drive rod.

[0008] Furthermore, the material feeding fixing plate is provided with clamping and positioning grooves on both sides, and the gripper cooperates with the clamping and positioning grooves.

[0009] Furthermore, the Y-axis feeding moving component is disposed at the bottom of the Y-axis gripping moving component.

[0010] Furthermore, the pressing mechanism includes a pressing support plate mounted on the frame, a Y-axis pressing moving module mounted on the pressing support plate, a Z-axis pressing moving module mounted on the Y-axis pressing moving module, and a pressing module mounted on the Z-axis pressing moving module.

[0011] Furthermore, the pressing mechanism also includes a pressing positioning module mounted on the Z-axis pressing moving module, and the pressing positioning module is mounted on one side of the pressing module.

[0012] Furthermore, the gripping module also includes a gripping positioning module disposed on the Z-axis gripping lifting assembly, and the gripping positioning module is installed on one side of the gripping module.

[0013] Furthermore, the conveying mechanism includes a conveying bracket and an X-axis conveyor belt mounted on the conveying bracket.

[0014] Furthermore, the Y-axis feeding moving assembly includes a Y-axis feeding moving component mounted on the feeding support plate, a Y-axis feeding slide rail mounted on the frame, and a Y-axis feeding fixing plate slidably mounted on the Y-axis feeding slide rail.

[0015] The beneficial effects of this utility model are as follows:

[0016] The magnetic array automatic arrangement and pressing machine involved in this utility model, through the coordination of the feeding module, the gripping module and the conveying mechanism, avoids the interruption of manual operation, realizes continuous production, and significantly speeds up the pressing rhythm. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of an automatic magnetic array arrangement and pressing machine according to an embodiment of the present invention;

[0018] Figure 2 for Figure 1 Exploded view of a magnetic array automatic arrangement press-fitting machine;

[0019] Figure 3 for Figure 1 An exploded view of the magnetic array automatic arrangement press machine from another angle.

[0020] Attached label: 10, rack;

[0021] 20. Feeding mechanism; 21. Feeding support plate; 22. Feeding module; 23. Gripping module; 230. Y-axis gripping moving component; 231. Z-axis gripping lifting component; 232. Gripping component; 220. Y-axis feeding moving component; 221. Y-axis feeding fixing plate; 222. Material presenting fixing plate; 223. Material presenting fixing groove; 2320. Gripping cylinder; 2322. Gripper; 224. Gripping positioning groove; 234. Gripping positioning module; 2200. Y-axis feeding moving component; 2201. Y-axis feeding slide rail;

[0022] 30. Pressing mechanism; 31. Pressing support plate; 32. Y-axis pressing moving module; 33. Z-axis pressing moving module; 34. Pressing module; 35. Pressing positioning module;

[0023] 40. Conveying mechanism; 41. Conveying support; 42. X-axis conveyor belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Please see Figures 1 to 3This utility model discloses an automatic magnetic array arrangement and pressing machine according to one embodiment, comprising a frame 10, a feeding mechanism 20 mounted on the frame 10, a pressing mechanism 30 mounted on the frame 10, and a conveying mechanism 40 mounted on one side of the frame 10. The feeding mechanism 20 includes a feeding support plate 21 mounted on the frame 10, a feeding module 22 mounted on the feeding support plate 21, and a gripping module 23 mounted on the feeding support plate 21. The gripping module 23 includes a Y-axis gripping moving assembly 230 and a Y-axis gripping moving assembly 230. The Z-axis gripping and lifting assembly 231 on component 230 and the gripping assembly 232 mounted on the Z-axis gripping and lifting assembly 231 are included. The loading module 22 includes a Y-axis loading moving assembly 220 slidably mounted on the loading support plate 21, a Y-axis loading fixing plate 221 mounted on the Y-axis loading moving assembly 220, and a material presenting fixing plate 222 for placing the magnet to be pressed on the Y-axis loading fixing plate 221. The gripping assembly 232 is used to grip the material presenting fixing plate 222 on the Y-axis loading fixing plate 221 to the conveying mechanism 40.

[0028] The working principle of the automatic magnetic array arrangement and pressing machine of this utility model is as follows: The magnet to be pressed is pre-placed in the material presenting fixing plate 222 of the feeding module 22. The Y-axis feeding moving component 220 drives the Y-axis feeding fixing plate 221 to slide along the Y-axis direction, moving the material presenting fixing plate 222 containing the magnet to the working range of the gripping module 23. The Y-axis gripping moving component 230 adjusts the gripping position along the Y-axis, and the Z-axis gripping lifting component 231 drives the gripping component 232 to move up and down. The two cooperate to make the gripping component 232 accurately clamp the material presenting fixing plate 222. Then, through the coordinated movement of the Y-axis and Z-axis, it is smoothly transferred to the conveying mechanism 40. The conveying mechanism 40 transports the material presenting fixing plate 222 carrying the magnet to the corresponding processing station of the pressing mechanism 30. The pressing mechanism 30 performs a preset pressing operation on the magnet at the station. After completion, the pressing workpiece can be sent out by the conveying mechanism 40.

[0029] Compared to existing technologies, the magnetic array automatic arrangement and pressing machine of this utility model, through the coordination of the feeding module 22, the gripping module 23 and the conveying mechanism 40, avoids the intermittent nature of manual operation, enables continuous production, and significantly accelerates the pressing pace; the continuous operation of each mechanism realizes the fully automated operation of magnet feeding and transfer to pressing, greatly reducing manual intervention and saving labor costs; the Y-axis and Z-axis components of the gripping module 23 can be precisely adjusted in position, and together with the directional transfer of the feeding module 22, it can ensure that the magnets are accurately connected to the pressing station, improving the pressing quality and consistency.

[0030] Please refer to Figure 1 and Figure 2The material-feeding fixing plate 222 is provided with multiple material-feeding fixing slots 223, which are arranged in a horizontal and vertical array on the material-feeding fixing plate 222. The multiple horizontal and vertical arrays of material-feeding fixing slots 223 can provide a dedicated limiting space for each magnet to be pressed, and can fix the magnets strictly according to the preset arrangement order of the magnetic array, avoiding displacement of the magnets due to mutual attraction / repulsion of magnets, and ensuring the arrangement accuracy of the magnetic array from the source. The array layout can carry a complete set of magnetic array components at one time. With the overall gripping action of the gripping module 23, it can realize one-time gripping and whole-set transfer, eliminating the need to process magnets one by one, greatly shortening the single operation time of loading and transfer, and adapting to the needs of mass production.

[0031] Please refer to Figure 2 and Figure 3 The gripping assembly 232 includes a gripping cylinder 2320 mounted on the Z-axis gripping and lifting assembly, a gripping drive rod (not shown in the figure) mounted on the gripping cylinder 2320, and a gripper 2322 mounted on the gripping drive rod. The combination of the gripping cylinder 2320 and the gripper 2322 is compact, requiring no complex transmission structure, and can be quickly adapted and installed on the Z-axis gripping and lifting assembly 231, saving equipment space and conforming to the overall machine layout requirements; the cylinder-driven gripper 2322 has a fast opening and closing response speed, which can quickly complete the gripping and releasing of the material fixing plate 222. In conjunction with the multi-axis moving assembly, it can shorten the single loading cycle and improve the overall production efficiency.

[0032] The material-feeding fixing plate 222 is provided with clamping positioning grooves 224 on both sides, and the grippers 2322 cooperate with the clamping positioning grooves. The clamping positioning grooves 224 provide a clear and standardized gripping reference for the grippers 2322. The grippers 2322 can be accurately embedded in the grooves instead of randomly gripping the edge of the plate, which can quickly align the gripping position and avoid tilting of the material-feeding fixing plate 222 due to clamping deviation, thus ensuring the accuracy of subsequent transfer and alignment. The cooperation between the positioning grooves and the grippers 2322 forms an interlocking limit, which is less prone to slippage than planar clamping. Even during multi-axis movement, the plate can be firmly fixed due to inertia, which greatly reduces the risk of the material-feeding fixing plate 222 falling or the magnets in the grooves shifting.

[0033] The Y-axis feeding moving component 220 is located at the bottom of the Y-axis gripping moving component 230. With the Y-axis feeding moving component 220 responsible for conveying materials positioned below and the Y-axis gripping moving component 230 carrying the gripping component 232 positioned above, a vertically layered layout of bottom feeding and top gripping is formed. This eliminates the need for additional horizontal space, making the overall structure more regular and compact, and suitable for limited installation areas in workshops. Both components are arranged along the Y-axis. When the feeding component conveys the material to the preset gripping position, the upper gripping component 232 can directly and accurately align the material along the Y-axis, reducing positioning errors caused by misalignment of different axes and significantly improving the connection accuracy of feeding-alignment-gripping.

[0034] The pressing mechanism 30 includes a pressing support plate 31 mounted on the frame 10, a Y-axis pressing moving module 32 mounted on the pressing support plate 31, a Z-axis pressing moving module 33 mounted on the Y-axis pressing moving module 32, and a pressing module 34 mounted on the Z-axis pressing moving module 33. Specifically, there are multiple pressing modules 34, and multiple pressing modules 34 are linearly arrayed and mounted on the Z-axis pressing moving module 33. The Y-axis pressing moving module 32 is responsible for horizontal adjustment, and the Z-axis pressing moving module 33 controls the vertical pressing stroke. The linkage of the two axes can drive the pressing module 34 to accurately align the workpiece to be pressed in the material feeding fixing groove 223, avoiding pressing deviation and misalignment, and ensuring pressing accuracy. Multiple linear array pressing modules 34 can move synchronously to complete the pressing of multiple sets of materials on the material feeding fixing plate 222 at one time, eliminating the need for point-by-point pressing, greatly shortening the pressing time of a single batch, and adapting to the needs of mass production. The pressing support plate 31 provides a stable bearing base for each moving module and pressing module 34, reducing shaking or deformation during pressing. The stable two-axis module drive can ensure uniform transmission of pressing force, improving pressing consistency and product quality.

[0035] The pressing mechanism 30 also includes a pressing positioning module 35 mounted on the Z-axis pressing moving module 33, which is installed on one side of the pressing module 34. The pressing positioning module 35 can be pre-fitted to the reference surface or positioning structure of the material feeding fixing plate 222, providing an instant and accurate positioning reference for the pressing module 34, correcting any minor deviations that may exist in the Y / Z axis movement, ensuring that the pressing head is accurately aligned with the center or groove of the workpiece to be pressed, and avoiding pressing deviation or misalignment. Before pressing, the positioning module can pre-limit or slightly tighten the material feeding fixing plate 222 to prevent the plate from shifting or shaking under pressure during pressing, ensuring that the pressing force is evenly transmitted to the workpiece to be pressed, and reducing problems such as inconsistent pressing depth and material breakage caused by plate displacement.

[0036] The gripping module 23 also includes a gripping positioning module 234 mounted on the Z-axis gripping lifting assembly 231, with the gripping positioning module 234 installed on one side of the gripping module 23. The gripping positioning module 234 can pre-identify the reference position of the material presenting fixing plate 222, providing a precise coordinate reference for the gripping assembly 232, correcting possible minor deviations in Y-axis / Z-axis movement, ensuring that the gripper 2322 is accurately aligned with the gripping positioning groove 224, and avoiding misalignment or deviation. Before gripping, the positioning module can pre-limit the material presenting fixing plate 222 to prevent it from shifting due to magnetic interaction or inertia, so that the gripper 2322 can hold it stably and reduce the risk of plate shaking or magnet falling off during gripping.

[0037] The conveying mechanism 40 includes a conveying support 41 and an X-axis conveyor belt 42 mounted on the conveying support 41. The conveying support 41 provides rigid support for the X-axis conveyor belt 42, ensuring that the conveyor belt is not prone to shaking or deformation during operation, providing a stable load-bearing frame for material conveying, and ensuring the smoothness of the conveying process. The X-axis conveyor belt 42 conveys materials along a fixed X-axis direction, with a clear and continuous path, which can accurately and uniformly transfer materials from upstream processes to downstream processes, adapting to the linear process connection of automated production lines and greatly improving material flow efficiency.

[0038] The Y-axis loading and moving assembly 220 includes a Y-axis loading and moving component 2200 mounted on the loading support plate 21 and a Y-axis loading slide rail 2201 mounted on the frame 10. The Y-axis loading fixing plate 221 is slidably mounted on the Y-axis loading slide rail 2201. The Y-axis loading slide rail 2201 provides a clear guide path for the Y-axis loading fixing plate 221. With the drive of the Y-axis loading and moving component 2200, it can ensure that the fixing plate moves smoothly along a strict Y-axis direction, avoiding deviation and shaking, so that the loading fixing plate 222 can accurately stop within the working range of the gripping module 23, providing a stable reference for subsequent gripping. The sliding cooperation between the slide rail and the fixing plate can greatly reduce the moving friction resistance, making the Y-axis loading and moving component 2200 more effortless and faster to drive, reducing material displacement or mechanical wear caused by jamming, and improving the smoothness of the loading action and the life of the equipment.

[0039] The above description merely illustrates the preferred technical solution of this utility model, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.

Claims

1. A magnetic array automatic arrangement and pressing machine, characterized in that, The system includes a frame, a feeding mechanism mounted on the frame, a pressing mechanism mounted on the frame, and a conveying mechanism mounted on one side of the frame. The feeding mechanism includes a feeding support plate mounted on the frame, a feeding module mounted on the feeding support plate, and a gripping module mounted on the feeding support plate. The gripping module includes a Y-axis gripping moving component, a Z-axis gripping lifting component mounted on the Y-axis gripping moving component, and a gripping component mounted on the Z-axis gripping lifting component. The feeding module includes a Y-axis feeding moving component slidably mounted on the feeding support plate, a Y-axis feeding fixed plate mounted on the Y-axis feeding moving component, and a material presenting fixed plate mounted on the Y-axis feeding fixed plate for placing magnets to be pressed. The gripping component is used to grip the material presenting fixed plate on the Y-axis feeding fixed plate and transfer it to the conveying mechanism.

2. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The material serving fixing plate is provided with a plurality of material serving fixing slots, and the plurality of material serving fixing slots are arranged in a horizontal and vertical array on the material serving fixing plate.

3. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The gripping assembly includes a gripping cylinder mounted on the Z-axis gripping and lifting assembly, a gripping drive rod mounted on the gripping cylinder, and grippers mounted on the gripping drive rod.

4. The automatic magnetic array arrangement and pressing machine according to claim 3, characterized in that, The material feeding fixing plate is provided with clamping and positioning grooves on both sides, and the gripper cooperates with the clamping and positioning grooves.

5. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The Y-axis feeding moving component is located at the bottom of the Y-axis gripping moving component.

6. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The pressing mechanism includes a pressing support plate mounted on the frame, a Y-axis pressing moving module mounted on the pressing support plate, a Z-axis pressing moving module mounted on the Y-axis pressing moving module, and a pressing module mounted on the Z-axis pressing moving module.

7. The automatic magnetic array arrangement and pressing machine according to claim 6, characterized in that, The pressing mechanism further includes a pressing positioning module installed on the Z-axis pressing moving module, and the pressing positioning module is installed on one side of the pressing module.

8. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The gripping module also includes a gripping positioning module disposed on the Z-axis gripping lifting assembly, and the gripping positioning module is installed on one side of the gripping module.

9. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The conveying mechanism includes a conveying support and an X-axis conveyor belt mounted on the conveying support.

10. The automatic magnetic array arrangement and pressing machine according to claim 1, characterized in that, The Y-axis feeding moving assembly includes a Y-axis feeding moving component mounted on the feeding support plate, a Y-axis feeding slide rail mounted on the frame, and a Y-axis feeding fixing plate slidably mounted on the Y-axis feeding slide rail.

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