A screwing and buckle assembling integrated device

Abstract

The utility model relates to a kind of screwing and buckle assembly integrated equipment, including the first work area with first workstation, carrier device is equipped on the first workstation;Along the displacement direction of carrier body, there are feeding station, buckle assembly station and screwing station;Buckle assembly station is equipped with buckle assembly device, buckle assembly device includes the buckle lower pressing mechanism installed on the first workstation and placed in the side of carrier body, and the buckle press-fitting mechanism installed in the lower end of first workstation and can be displaced along the transverse direction of carrier body;Screwing station is equipped with screwing device;Second work area includes the feeding device installed on second workstation, feeding device includes the vibration disc installed on second workstation, and the horizontal discharge channel of vibration disc discharge port, horizontal discharge channel extends to buckle lower pressing mechanism.The utility model is from the conveying of workpiece, buckle sequencing feeding, to buckle press-fitting and screw locking, full-automatic operation, operation is stable and efficient.

Description

Technical Field

[0001] This utility model belongs to the field of processing equipment technology, specifically relating to an integrated machine for screwing and buckle assembly. Background Technology

[0002] like Figure 10 The car part shown has four screw holes at point A and two clip mounting points at point B. Screws need to be driven at point A and clips need to be installed at point B.

[0003] However, the existing operation mode involves processing in two steps, which has the following drawbacks: 1. The buckle installation and large screw processing are carried out on two separate machines, requiring the workpiece to be transferred between the two machines, increasing handling time and labor costs, resulting in low overall operation efficiency; 2. The existing buckle installation equipment has a complex buckle conveying and assembly design, leading to excessively long assembly time for a single workpiece, numerous ineffective transfer actions, and unstable buckle assembly quality, requiring frequent calibration and positioning; therefore, it is necessary to improve upon the shortcomings of the existing technology. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, this utility model provides an integrated screw-driving and buckle assembly equipment, which is fully automated from workpiece conveying and buckle sorting to buckle pressing and screw fastening, and the operation is stable and efficient.

[0005] The present invention adopts the following technical solution:

[0006] A screw-driving and clip-assembly integrated device includes a first working area and a second working area arranged adjacent to each other;

[0007] The first working area includes a first workbench, on which a carrier device is provided. The carrier device includes a carrier body and a first linear module placed at the lower end of the carrier body and driving its displacement.

[0008] The first working area is provided with a loading station, a buckle assembly station and a screw-driving station arranged along the displacement direction of the vehicle body.

[0009] A buckle assembly device is provided at the buckle assembly station. The buckle assembly device includes a buckle pressing mechanism installed on the first workbench and placed on one side of the vehicle body, and a buckle pressing mechanism installed at the lower end of the first workbench and capable of lateral displacement along the vehicle body.

[0010] The screw-driving station is equipped with a screw-driving device, which includes a gantry frame mounted on a first workbench, a second linear module mounted on the gantry frame, and a screw-driving machine mounted on the second linear module and capable of vertical displacement.

[0011] The second working area includes a second workbench, on which a feeding device with a snap fastener is provided. The feeding device includes a vibratory feeder installed on the second workbench and a horizontal discharge channel provided at the discharge port of the vibratory feeder. The horizontal discharge channel extends to the snap fastener pressing mechanism.

[0012] In a preferred embodiment of the present invention, the carrier body includes a carrier plate mounted on a first linear module, two contour blocks mounted on the carrier plate, and a rotating pressure head mounted on the carrier plate. The workpiece is placed on the two contour blocks and longitudinally limited by the rotating pressure head.

[0013] In a preferred embodiment of the present invention, the snap-fit ​​mechanism includes a third linear module installed at the lower end of the first workbench, a receiving cylinder installed on the third linear module, and a receiving block installed at the telescopic end of the receiving cylinder. A receiving groove through which the receiving block passes is provided on the first workbench.

[0014] The receiving cylinder is arranged vertically and is used to drive the receiving block to be placed at the lower end of the buckle pressing mechanism, and flush with the horizontal discharge channel.

[0015] In a preferred embodiment of the present invention, the receiving block has a U-shaped cavity for receiving the buckle, and a magnetic buckle is installed at the bottom of the U-shaped cavity.

[0016] In a preferred embodiment of this utility model, a material passage groove is provided on the bearing plate and the contour block corresponding to the workpiece's snap-fit ​​mounting position. The receiving cylinder moves laterally along the third linear module to the snap-fit ​​mounting position, and the receiving cylinder drives the receiving block to move upward through the material passage groove to snap the snap-fit ​​onto the workpiece.

[0017] In a preferred embodiment of the present invention, the buckle pressing mechanism includes a support frame mounted on a first workbench, a support block mounted on the support frame and extending toward the horizontal discharge channel, and a pressing column mounted on the support block and capable of vertical displacement.

[0018] A locking displacement channel is provided between the support block and the horizontal discharge channel, and the pressing column passes through the channel.

[0019] In a preferred embodiment of this utility model, the lower pressure column is connected to a pressure cylinder that drives its vertical displacement.

[0020] In a preferred embodiment of this utility model, the horizontal discharge channel, the receiving block, and the workpiece snap-fit ​​mounting position are on the same axis.

[0021] Beneficial effects:

[0022] This utility model provides an integrated screw-driving and buckle assembly equipment, which integrates the two processes of buckle assembly and screw-driving into the same equipment, reducing the transfer time and space occupation of workpieces in different equipment and significantly improving the compactness of the production line.

[0023] The workpiece of this utility model adopts a positioning design with preliminary positioning by a contour block and longitudinal locking by a rotating pressure head, which has high positioning accuracy; the horizontal discharge channel, receiving block and workpiece buckle mounting position are coaxial, and with the drive of the linear mold, the linear transfer and pressing action of the buckle is realized, and the buckle assembly quality is stable.

[0024] The snap-on material picking action of this utility model adopts the coordinated force of the snap-on pressing mechanism and the pressing mechanism to ensure the positional accuracy of snap-on material picking and subsequent pressing.

[0025] This invention features a high degree of automation, with the entire process from workpiece conveying and buckle sorting to buckle pressing and screw fastening completed automatically, reducing labor costs and operational error rates. Attached Figure Description

[0026] Figure 1 This is a structural schematic diagram of the screw-driving and clip-on assembly integrated device of this utility model;

[0027] Figure 2 This is a front view of the screw-driving and clip-on assembly integrated device of this utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the vehicle device described in this utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the carrier device, the buckle assembly device, and the feeding device described in this utility model;

[0030] Figure 5 This is a schematic diagram of the screw-driving device described in this utility model;

[0031] Figure 6 This is a schematic diagram of the structure of the vehicle body described in this utility model;

[0032] Figure 7 This is a front view of the buckle assembly device and the feeding device described in this utility model;

[0033] Figure 8 This is a schematic diagram of the buckle pressing mechanism described in this utility model;

[0034] Figure 9 This is a schematic diagram of the buckle pressing mechanism described in this utility model;

[0035] Figure 10 This is a schematic diagram of the structure of the workpiece described in the background art of this utility model.

[0036] In the diagram: 1. First workbench;

[0037] 2. Vehicle device, 21. Vehicle body, 211. Bearing plate, 212. Contouring block, 213. Rotary pressure head, 22. First linear module;

[0038] 3. Buckle assembly device, 31. Buckle pressing mechanism, 311. Support frame, 312. Support block, 313. Pressing column, 314. Pressing cylinder, 32. Buckle pressing mechanism, 321. Third linear module, 322. Receiving cylinder, 323. Receiving block.

[0039] 4. Screw-driving device; 41. Gantry frame; 42. Second linear module; 43. Screw machine;

[0040] 5. Second workbench;

[0041] 6. Feeding device, 61. Vibrating plate, 62. Horizontal discharge channel. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] like Figure 1-5 As shown, a screw-driving and clip-on assembly integrated device includes a first working area and a second working area arranged adjacent to each other.

[0044] The first working area mentioned above includes a first workbench 1, on which a carrier device 2 is provided. The carrier device 2 includes a carrier body 21 and a first linear module 22 placed at the lower end of the carrier body 21 and driving its displacement.

[0045] Along the displacement direction of the vehicle body 21, there are a loading station, a buckle assembly station and a screw-driving station arranged in the first working area.

[0046] The above-mentioned buckle assembly station is provided with a buckle assembly device 3, which includes a buckle pressing mechanism 31 installed on the first workbench 1 and placed on one side of the carrier body 21, and a buckle pressing mechanism 32 installed at the lower end of the first workbench 1 and capable of lateral displacement along the carrier body 21.

[0047] The aforementioned screw-driving station is equipped with a screw-driving device 4, which includes a gantry frame 41 installed on the first workbench 1, a second linear module 42 installed on the gantry frame 41, and a screw machine 43 installed on the second linear module 42 and capable of vertical displacement.

[0048] The second working area mentioned above includes a second workbench 5, on which a fastening feeding device 6 is provided. The feeding device 6 includes a vibratory feeder 61 installed on the second workbench 5 and a horizontal discharge channel 62 provided at the discharge port of the vibratory feeder 61. The horizontal discharge channel 62 extends to the fastening pressing mechanism 31.

[0049] The working principle and beneficial effects of the above embodiments are as follows:

[0050] The present invention provides an integrated screw-driving and buckle assembly device. The workpiece to be assembled is placed on the carrier body 21 in the first working area. The first linear module 22 drives the carrier body 21 to sequentially transport the workpiece to the loading station, the buckle assembly station and the screw-driving station.

[0051] In the second working area, the vibratory feeder 61 automatically sorts the scattered snaps and conveys them to the snap assembly station through the horizontal discharge channel 62, waiting for pressing.

[0052] When the carrier body 21 moves to the buckle assembly station, the buckle pressing mechanism 31 and the buckle pressing mechanism 32 work together. The buckle pressing mechanism 31 presses the buckle on the horizontal discharge channel 62 into the buckle pressing mechanism 32. The buckle pressing mechanism 32 moves laterally to the buckle installation position of the workpiece and presses the buckle on it into the designated position of the workpiece.

[0053] When the carrier body 21 moves to the screw-driving station, the second linear module 42 on the gantry 41 drives the screw machine 43 to move to the target position. The screw machine 43 moves downward and automatically fastens the screw to the workpiece. After all the processes are completed, the carrier body 21 transports the finished product to the loading position for loading and unloading. The structure of the screw machine 43 is the existing design, and its specific structure will not be described in detail here.

[0054] This utility model provides an integrated screw-driving and clip-fitting assembly equipment, which combines the two processes of screw-driving and clip-fitting into one, reducing the equipment footprint and workpiece transfer time, and significantly improving production efficiency.

[0055] This invention features a high degree of automation, with the entire process from workpiece conveying and buckle sorting to buckle pressing and screw fastening completed automatically, reducing labor costs and operational error rates.

[0056] In one embodiment,

[0057] like Figure 6As shown, the carrier body 21 includes a support plate 211 mounted on the first linear module 22, two contour blocks 212 mounted on the support plate 211, and a rotating pressure head 213 mounted on the support plate 211. The workpiece is placed on the two contour blocks 212 and longitudinally limited by the rotating pressure head 213.

[0058] By adopting a contouring design that matches the shape of the workpiece, the workpiece can be quickly positioned, ensuring the consistency of the workpiece on the carrier body 21. The workpiece is longitudinally pressed by the rotating pressure head 213, which enhances the positioning stability.

[0059] The use of contour block 212 and rotating pressure head 213 achieves dual positioning of the workpiece, effectively preventing displacement of the workpiece due to vibration or external force during transportation or processing, and ensuring the accuracy of subsequent snap-fit ​​assembly and screwing.

[0060] In one embodiment,

[0061] like Figure 7-8 As shown, the above-mentioned snap-fit ​​mechanism 32 includes a third linear module 321 installed at the lower end of the first workbench 1, a receiving cylinder 322 installed on the third linear module 321, and a receiving block 323 installed at the telescopic end of the receiving cylinder 322. A receiving groove through which the receiving block 323 passes is provided on the above-mentioned first workbench 1.

[0062] The aforementioned receiving cylinder 322 is arranged vertically. When picking up materials, it is used to drive the receiving block 323 to be placed at the lower end of the buckle pressing mechanism 31 and flush with the horizontal discharge channel 62.

[0063] The third linear module 321, as a lateral drive unit, is installed at the lower end of the first workbench 1. It can drive the receiving cylinder 322 and the receiving block 323 to move laterally along the carrier body 21, so as to realize the precise transfer of the buckle from the material picking position to the pressing position.

[0064] The receiving cylinder 322 is arranged vertically. The lifting and lowering of the receiving block 323 is controlled by telescopic control. When the receiving cylinder 322 extends, it drives the receiving block 323 to pass through the receiving groove of the first workbench 1 and rise to the lower end of the buckle pressing mechanism 31, and is flush with the horizontal discharge channel 62. At this time, the buckle conveyed by the vibrating plate 61 can slide into the receiving block 323 through the horizontal discharge channel 62.

[0065] The receiving cylinder 322 retracts, causing the receiving block 323 carrying the buckle to descend below the first worktable 1. Then, it is driven by the third linear module 321 to the corresponding pressing position of the workpiece. Finally, the receiving cylinder 322 extends again, pushing the buckle from below and pressing it into the workpiece.

[0066] The third linear module 321 is placed below the first workbench 1, saving workbench space and avoiding interference with the carrier device 2. This makes the overall layout of the equipment more compact and realizes a fully automated process of snap-fit ​​material picking, transfer and pressing without manual intervention, thus improving the efficiency and consistency of the snap-fit ​​assembly process.

[0067] In one embodiment,

[0068] The aforementioned receiving block 323 has a U-shaped cavity for receiving the buckle, and a magnetic buckle is installed at the bottom of the U-shaped cavity;

[0069] The U-shaped cavity opening faces upwards, making it easy for the buckle to slide into the horizontal discharge channel 62 and limit its movement. The magnetic buckle plays a secondary positioning role, further improving the positional accuracy.

[0070] In one embodiment,

[0071] Material passages are provided on the bearing plate 211 and the contour block 212 corresponding to the installation positions of the workpiece buckle. The receiving cylinder 322 moves laterally along the third linear module 321 to the buckle installation position. The receiving cylinder 322 drives the receiving block 323 to move upward and pass through the material passage to fasten the buckle to the workpiece.

[0072] In one embodiment,

[0073] like Figure 9 As shown, the above-mentioned buckle pressing mechanism 31 includes a support frame 311 installed on the first workbench 1, a support block 312 installed on the support frame 311 and extending to one side of the horizontal discharge channel 62, and a pressing column 313 installed on the support block 312 and capable of vertical displacement.

[0074] A locking displacement channel is left between the aforementioned support block 312 and the horizontal discharge channel 62, and the aforementioned pressing column 313 passes through this channel;

[0075] The pressing column 313 corresponds to the U-shaped cavity of the receiving block 323. When the receiving block 323 performs the receiving action, the buckle can slide into the receiving block 323 through the horizontal discharge channel 62. At this time, the pressing column 313 moves to press the buckle into the cavity of the receiving block 323, ensuring the stability of the receiving block 323's material taking action.

[0076] In one embodiment,

[0077] The aforementioned pressing column 313 is connected to a pressing cylinder 314 that drives its vertical displacement. When the receiving block 323 is placed at the lower end of the buckle pressing mechanism 31 and is flush with the horizontal discharge channel 62, the pressing column 313 moves upward, and the buckle on the horizontal discharge channel 62 falls onto the receiving block 323. At this time, the pressing column 313 moves downward to press the buckle into the U-shaped cavity of the receiving block 323. When the receiving block 323 performs subsequent pressing operations, the pressing column 313 is placed in the displacement channel of the buckle to prevent the buckle from falling from one side of the horizontal discharge channel 62.

[0078] In one embodiment,

[0079] The aforementioned horizontal discharge channel 62, receiving block 323, and workpiece snap-fit ​​mounting position are all on the same axis; this enables linear transfer and pressing of the snap-fit, simplifies the equipment structure design, and maximizes accuracy and efficiency.

[0080] In summary:

[0081] This utility model provides an integrated screw-driving and buckle assembly equipment, which integrates the two processes of buckle assembly and screw-driving into the same equipment, reducing the transfer time and space occupation of workpieces in different equipment and significantly improving the compactness of the production line.

[0082] The workpiece of this utility model adopts a positioning design with preliminary positioning by a contour block and longitudinal locking by a rotating pressure head, which has high positioning accuracy. The horizontal discharge channel, receiving block and workpiece buckle mounting position are coaxial. With the drive of the linear mold, the linear transfer and pressing action of the buckle is realized, and the buckle assembly quality is stable.

[0083] The snap-on material picking action of this utility model adopts the coordinated force of the snap-on pressing mechanism and the pressing mechanism to ensure the positional accuracy of snap-on material picking and subsequent pressing, and avoid the misalignment of snap-on material picking and other defects that affect the subsequent pressing action.

[0084] This invention features a high degree of automation, with the entire process from workpiece conveying and buckle sorting to buckle pressing and screw fastening completed automatically, reducing labor costs and operational error rates.

[0085] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The terms "front," "back," "left," and "right" used in this document are not specific and are primarily for the purpose of more intuitively illustrating the technical solution; they do not serve a limiting function. Those skilled in the art should understand that the above embodiments are only for illustrating the technical concept and features of this utility model, and their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They should not be used to limit the scope of protection of this utility model. All equivalent changes or modifications made according to the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A screw-driving and clip-assembly integrated device, characterized in that: This includes a first and second work areas arranged adjacent to each other. The first working area includes a first workbench (1), on which a carrier device (2) is provided. The carrier device (2) includes a carrier body (21) and a first linear module (22) placed at the lower end of the carrier body (21) and driving its displacement. In the first working area, a loading station, a buckle assembly station and a screw-driving station are arranged along the displacement direction of the vehicle body (21). A buckle assembly device (3) is provided at the buckle assembly station. The buckle assembly device (3) includes a buckle pressing mechanism (31) installed on the first workbench (1) and placed on one side of the carrier body (21), and a buckle pressing mechanism (32) installed at the lower end of the first workbench (1) and capable of lateral displacement along the carrier body (21). A screw-driving device (4) is provided at the screw-driving station. The screw-driving device (4) includes a gantry frame (41) installed on the first workbench (1), a second linear module (42) installed on the gantry frame (41), and a screw machine (43) installed on the second linear module (42) and capable of vertical displacement. The second working area includes a second workbench (5), on which a feeding device (6) with a buckle is provided. The feeding device (6) includes a vibratory plate (61) installed on the second workbench (5) and a horizontal discharge channel (62) provided at the discharge port of the vibratory plate (61). The horizontal discharge channel (62) extends to the buckle pressing mechanism (31).

2. The screw-driving and clip-assembly integrated device according to claim 1, characterized in that: The carrier body (21) includes a carrier plate (211) mounted on the first linear module (22), two contour blocks (212) mounted on the carrier plate (211), and a rotating pressure head (213) mounted on the carrier plate (211). The workpiece is placed on the two contour blocks (212) and longitudinally limited by the rotating pressure head (213).

3. The screw-driving and clip-on assembly integrated device according to claim 2, characterized in that: The snap-fit ​​mechanism (32) includes a third linear module (321) installed at the lower end of the first workbench (1), a receiving cylinder (322) installed on the third linear module (321), and a receiving block (323) installed at the telescopic end of the receiving cylinder (322). A receiving groove through which the receiving block (323) passes is provided on the first workbench (1). The receiving cylinder (322) is arranged vertically and is used to drive the receiving block (323) to be placed at the lower end of the buckle pressing mechanism (31) and flush with the horizontal discharge channel (62).

4. The screw-driving and clip-on assembly integrated device according to claim 3, characterized in that: The receiving block (323) has a U-shaped cavity for receiving the buckle, and a magnetic buckle is installed at the bottom of the U-shaped cavity.

5. The screw-driving and clip-assembly integrated device according to claim 3, characterized in that: Material passages are provided on the bearing plate (211) and the contour block (212) corresponding to the workpiece's snap-fit ​​mounting position. The receiving cylinder (322) moves laterally along the third linear module (321) to the snap-fit ​​mounting position. The receiving cylinder (322) drives the receiving block (323) to move upward through the material passage to snap the snap-fit ​​onto the workpiece.

6. The screw-driving and clip-on assembly integrated device according to claim 1, characterized in that: The buckle pressing mechanism (31) includes a support frame (311) installed on the first workbench (1), a support block (312) installed on the support frame (311) and extending to the side of the horizontal discharge channel (62), and a pressing column (313) installed on the support block (312) and capable of vertical displacement. A snap-fit ​​displacement channel is left between the support block (312) and the horizontal discharge channel (62), and the pressing column (313) passes through the channel.

7. The screw-driving and clip-assembly integrated device according to claim 6, characterized in that: The lower pressure column (313) is connected to a pressure cylinder (314) that drives its vertical displacement.

8. The screw-driving and clip-on assembly integrated device according to claim 3, characterized in that: The horizontal discharge channel (62), the receiving block (323), and the workpiece snap-fit ​​mounting position are on the same axis.

Images