An oil distribution plate mounting tool
Patent Information
- Application Number
- CN202522424342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0002]现有工装通过弹簧机构或依靠工装夹头变形与零件内径配合,实现零件的拾取和压装;但由于受限于零件尺寸公差,该方案在拾取过程中稳定性较差,容易出现拾取不到位或压装后工装夹头被零件卡住的情况
[0014]本实用新型实施例提供的配油盘安装工装的有益效果包括:
Smart Images

Figure CN224855329U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil distribution plate processing and manufacturing technology, and more specifically, to an oil distribution plate installation fixture. Background Technology
[0002] Existing tooling uses a spring mechanism or relies on the deformation of the tooling chuck to match the inner diameter of the part to pick up and press the part; however, due to the limitation of part size tolerance, this solution has poor stability during the picking process and is prone to situations where the part is not picked up properly or the tooling chuck is stuck by the part after pressing. Utility Model Content
[0003] The purpose of this utility model is to provide an oil distribution plate installation fixture that can complete the pick-up operation by using a negative pressure adsorption mechanism formed by contact deformation.
[0004] The embodiments of this utility model can be implemented as follows: In a first aspect, this utility model provides an oil distribution plate installation fixture, including a pickup component, which includes: Press-fitting fixture base, used to connect to the press head of the press; The elastic suction cup is installed at the lower end of the press-fitting fixture. It is used to elastically deform and generate negative pressure when in contact with the surface of the oil distribution plate parts, so as to adsorb and pick up the oil distribution plate parts.
[0005] In an optional embodiment, the bottom end of the elastic suction cup is provided with an inwardly recessed adsorption working surface.
[0006] In an optional embodiment, the adsorption working surface is spherical.
[0007] In an optional embodiment, the press-fitting fixture is provided with mounting holes, and the elastic suction cup is inserted into the mounting holes by interference fit.
[0008] In an optional embodiment, the press-fitting fixture has an inner cavity that communicates with the mounting hole; the elastic suction cup is provided with a limiting part that extends out of the mounting hole and abuts against the cavity wall.
[0009] In an optional embodiment, the number of elastic suction cups is at least two, and the at least two elastic suction cups are distributed at the lower end of the press-fitting fixture to adsorb different positions of the oil distribution plate parts.
[0010] In an optional implementation, the elastic suction cup is a rubber suction cup or a silicone suction cup.
[0011] In an optional embodiment, the oil distribution plate pickup fixture further includes fasteners for connecting the press fixture seat to the press head of the press.
[0012] In an optional implementation, the fastener is a connecting bolt.
[0013] In an optional embodiment, the oil distribution plate mounting fixture also includes a feeding assembly for transporting the oil distribution plate parts to a pick-up position directly below the press-fit fixture base.
[0014] The beneficial effects of the oil distribution plate installation fixture provided in this embodiment of the utility model include: This invention provides a tooling for installing an oil distribution plate, which includes a pickup assembly comprising a pressing fixture base and an elastic suction cup. The pressing fixture base connects to the press head of a press, transmitting the downward pressing force and ensuring the alignment and stability of the tooling during operation. The elastic suction cup is installed at the lower end of the pressing fixture base and undergoes elastic deformation upon contact with the surface of the oil distribution plate parts, creating a negative pressure to pick up the parts. Based on the above, this invention, by setting an elastic suction cup at the lower end of the pressing fixture base, utilizes the suction mechanism of negative pressure formed by contact deformation to complete the pickup operation. It is not dependent on the dimensional accuracy of the oil distribution plate's inner diameter, has strong adaptability, and effectively avoids problems such as incomplete pickup, unstable clamping, or jamming after pressing caused by part tolerances. This significantly improves the stability, success rate, and production efficiency of assembly operations. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of the oil distribution plate installation fixture provided in this embodiment. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the oil distribution plate installation fixture provided in this embodiment. Figure 2 ; Figure 3 This is a schematic diagram of the structure of the oil distribution plate installation fixture provided in this embodiment. Figure 3 ; Figure 4 This is a schematic diagram of the structure of the oil distribution plate installation fixture provided in this embodiment. Figure 4 .
[0017] Icons: 10-Oil distribution plate installation fixture; 30-Oil distribution plate parts; 50-Housing parts; 100-Pickup assembly; 110-Pressure fitting fixture base; 111-Inner cavity; 113-Mounting hole; 130-Elastic suction cup; 131-Adsorption working surface; 133-Limiting part; 150-Fastener; 300-Feeding assembly. Detailed Implementation
[0018] In related technologies, spring mechanisms or tooling chuck deformation with interference fit to the inner diameter of the oil distribution plate are used to achieve picking and pressing. However, due to the dimensional tolerances of the parts, this method is prone to unstable clamping, incomplete picking, or the chuck getting stuck after pressing, affecting stability and production efficiency.
[0019] To address the aforementioned problems, this utility model provides an oil distribution plate installation fixture. By incorporating an elastic suction cup at the lower end of the press-fit fixture base, the suction cup generates negative pressure through elastic deformation upon contact with the oil distribution plate surface, achieving reliable adsorption. This method is not dependent on inner diameter accuracy, has strong adaptability, effectively avoids pick-up failures and jamming, and improves operational stability and efficiency.
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0023] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0025] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0026] The following describes in detail the overall structure, working principle, and technical effects of the oil distribution plate installation fixture provided by this utility model through embodiments and in conjunction with the accompanying drawings.
[0027] Please see Figures 1 to 4 This utility model provides a distribution plate installation fixture 10, which is applied in the field of distribution plate processing and production technology. The distribution plate installation fixture 10 is used to perform stable and reliable picking and pressing operations on the distribution plate parts 30 on automated or semi-automatic assembly lines, so as to solve the problems of unstable picking and jamming caused by part dimensional tolerances in traditional methods.
[0028] The oil distribution plate mounting fixture 10 includes a pickup assembly 100, which comprises a pressing fixture base 110 and an elastic suction cup 130. The pressing fixture base 110 connects to the press head of the press, transmitting the downward pressing force of the press and ensuring the alignment and stability of the fixture as a whole during operation. The elastic suction cup 130 is mounted at the lower end of the pressing fixture base 110 and undergoes elastic deformation to create negative pressure upon contact with the surface of the oil distribution plate component 30, thereby adsorbing and picking up the oil distribution plate component 30.
[0029] During operation, the press fixture 110 drives the elastic suction cup 130 downward under the press drive, so that it contacts and adsorbs the oil distribution plate part 30 placed at the loading position; then, the press fixture 110 moves down as a whole under the control of the press, accurately pressing the oil distribution plate part 30 into the corresponding positioning hole of the housing part 50.
[0030] Because the oil distribution plate and the positioning hole have an interference fit, when the press retracts after pressing, the suction force maintained by the elastic suction cup 130 is less than the pressing force required for the interference fit. Therefore, the suction cup and the part are disengaged first, thus achieving smooth separation of the tooling and the part, completing one pressing operation. Subsequently, the pressing tooling seat 110 returns to its initial standby position after the stroke resets, ready to enter the next work cycle.
[0031] This invention provides an oil distribution plate installation fixture 10. An elastic suction cup 130 is installed at the lower end of the press-fit fixture base 110. When the suction cup 130 contacts the surface of the oil distribution plate, it generates elastic deformation to create negative pressure, achieving reliable adsorption. This method is not dependent on inner diameter accuracy, has strong adaptability, effectively avoids pickup failures and jamming, and improves operational stability and efficiency.
[0032] In an optional embodiment, the oil distribution plate mounting fixture 10 further includes a loading component 300, which is used to transport the oil distribution plate parts 30 to a pick-up position directly below the press-fit fixture base 110, so as to achieve collaborative operation with the pick-up component 100 and improve the automation level and work efficiency of the overall assembly process.
[0033] Specifically, the feeding assembly 300 includes a rotating device and a carrier connected thereto. Through rotational motion, it sequentially transfers multiple oil distribution plate parts 30 to a designated station below the pressing fixture 110. When the carrier reaches the target position, the rotation stops, ensuring that the oil distribution plate parts 30 are accurately positioned directly below the elastic suction cup 130 and remain stable and stationary, waiting for the pressing fixture 110 to drive the elastic suction cup 130 downward to complete the contact and adsorption.
[0034] After the picking action is completed, the carrier immediately starts to rotate, rotating the carrier back to its original position from the pressing area, avoiding the space path required by the pressing fixture 110 for subsequent downward pressing, and avoiding interference with the tooling or assembled parts in the pressing movement.
[0035] Please refer to it again. Figure 1 The pickup assembly 100 also includes a fastener 150 for connecting the pressing fixture 110 to the press head of the press to ensure the reliability of the connection between the fixture and the press during pickup, transfer and pressing, and to prevent loosening or displacement due to vibration or uneven force.
[0036] Optionally, the fastener 150 is a connecting bolt. When connecting bolts are used, the number of them can be set to multiple (e.g., 2 or 4), and they are evenly distributed around the connection between the press fixture 110 and the press to form a symmetrical layout, thereby improving the overall connection rigidity.
[0037] In an optional embodiment, the press-fit fixture 110 is provided with a mounting hole 113, and the elastic suction cup 130 is inserted into the mounting hole 113 by interference fit to achieve a firm connection between the elastic suction cup 130 and the press-fit fixture 110.
[0038] Specifically, the mounting hole 113 is located on the lower end face of the press-fit fixture 110, with its axis extending vertically to accommodate the main body of the elastic suction cup 130. By designing an appropriate interference fit, the elastic suction cup 130 undergoes slight plastic deformation when pressed into the mounting hole 113, thereby forming a tight fit after assembly and effectively preventing loosening or detachment due to vibration or suction force reaction during use.
[0039] Furthermore, the press-fit fixture 110 has an inner cavity 111 that communicates with the mounting hole 113. That is, the inner cavity 111 is located above the mounting hole 113 and extends a certain depth along the axial direction of the press-fit fixture 110. The elastic suction cup 130 is provided with a limiting part 133, the radial dimension of which is larger than the diameter of the mounting hole 113. Thus, after the elastic suction cup 130 is assembled into the mounting hole 113, the limiting part 133 extends out of the mounting hole 113 and abuts against the cavity wall of the inner cavity 111.
[0040] Understandably, the abutting fit between the limiting part 133 and the cavity wall of the inner cavity 111 not only effectively limits the range of movement of the elastic suction cup 130 in the axial direction and prevents it from falling off during use, but also withstands the tensile load generated during picking, handling and pressing operations, preventing the elastic suction cup 130 from being pulled out of the tooling seat as a whole.
[0041] Please refer to it again. Figure 1 The bottom end of the elastic suction cup 130 is provided with an inwardly recessed adsorption working surface 131. This adsorption working surface 131 is the functional area where the elastic suction cup 130 directly contacts the surface of the oil distribution plate part 30. When the elastic suction cup 130 moves downward with the tooling and comes into contact with the surface of the oil distribution plate, the adsorption working surface 131 undergoes elastic deformation, gradually adhering to the surface of the part, gradually expelling the air between the contact interfaces, and forming a sealed cavity; a negative pressure is generated inside the cavity, and the stable adsorption of the oil distribution plate part 30 is achieved by relying on the pressure difference between atmospheric pressure and internal pressure.
[0042] Optionally, the adsorption working surface 131 is spherical, that is, part of a sphere. The spherical adsorption working surface 131 has good flexibility and self-adaptability. When there are slight flatness errors or warping on the surface of the oil distribution plate, or when the tooling is slightly tilted, it can still achieve uniform contact with the surface of the part through elastic deformation, effectively maintaining the sealing effect and reducing the risk of air leakage.
[0043] In this embodiment, the radius of curvature of the sphere can be adaptively designed according to the size, material properties, and required contact area of the oil distribution plate to optimize adsorption performance. The specific radius of curvature is not limited and can be flexibly selected based on the actual application scenario.
[0044] In an optional embodiment, the elastic suction cup 130 is a rubber suction cup or a silicone suction cup. Silicone material has good aging resistance, temperature resistance and chemical stability, and is suitable for long-term operation in clean environments or high-temperature conditions; rubber (such as nitrile rubber, fluororubber, etc.) has high mechanical strength and wear resistance, and is more suitable for high-frequency and high-load operating conditions.
[0045] In addition, the elastic suction cup 130 can also be made of other flexible materials with excellent elasticity and sealing performance. The specific material selection can be determined according to the actual application requirements, and this embodiment does not make specific limitations in this regard.
[0046] Furthermore, the number of elastic suction cups 130 is at least two, and the at least two elastic suction cups 130 are distributed at the lower end of the press-fitting fixture 110 to adsorb different positions of the oil distribution plate part 30, so as to realize multi-point collaborative picking.
[0047] Optionally, multiple elastic suction cups 130 are arranged symmetrically. For example, three or four suction cups are set at equal intervals along the circumference with the central axis of the pressing fixture 110 as a reference, so as to ensure mechanical balance during the picking process and prevent the parts from deflecting or shaking during the handling process.
[0048] Taking the embodiment provided by this utility model as an example, the installation process of the oil distribution plate is as follows: During operation, the carrier of the feeding assembly 300 uses rotation to sequentially transfer multiple oil distribution plate parts 30 to a designated station below the pressing fixture 110. When the carrier reaches the target position, the rotation stops, ensuring that the oil distribution plate parts 30 are accurately positioned directly below the elastic suction cup 130 and remain stable and stationary, awaiting the pick-up operation.
[0049] Subsequently, the press fixture 110, driven by the press, moves the elastic suction cup 130 downward, bringing it into contact with the surface of the oil distribution plate part 30 located at the loading position. During the contact process, the adsorption working surface 131 of the elastic suction cup 130 undergoes elastic deformation, gradually adhering to the surface of the part and expelling interfacial air to form a sealed cavity. After the pressure is released, a negative pressure is generated inside the cavity, relying on the atmospheric pressure difference to achieve reliable adsorption of the oil distribution plate part 30.
[0050] After adsorption is complete and the part is firmly picked up, the carrier immediately starts to rotate, rotating the carrier back to its original position from the pressing area, avoiding the space path required for subsequent downward pressing of the pressing fixture 110, and avoiding motion interference.
[0051] Next, under the control of the press, the press fixture 110 continues to move downward as a whole, accurately guiding the oil distribution plate part 30, which has been adsorbed and fixed, into the corresponding positioning hole of the housing part 50, and completing the press fitting. Since the oil distribution plate and the positioning hole are interference fit, the pressing force required for their engagement is greater than the adsorption force that the elastic suction cup 130 can maintain. Therefore, when the press retracts after the press fitting is completed, the connection between the suction cup and the part is preferentially disengaged, thereby achieving smooth separation of the fixture from the assembled part.
[0052] Finally, the press-fitting fixture 110 returns to its initial standby position after its stroke resets, ready to enter the next work cycle.
[0053] In summary, this utility model provides an oil distribution plate installation fixture 10, which includes a pickup component 100, comprising a pressing fixture base 110 and an elastic suction cup 130. The pressing fixture base 110 connects to the press head of a press, transmitting the downward pressing force of the press and ensuring the alignment and stability of the fixture as a whole during operation. The elastic suction cup 130 is installed at the lower end of the pressing fixture base 110 and undergoes elastic deformation to generate negative pressure upon contact with the surface of the oil distribution plate part 30, thereby adsorbing and picking up the oil distribution plate part 30. Based on the above, this utility model, by setting an elastic suction cup 130 at the lower end of the pressing fixture base 110, utilizes the suction mechanism of negative pressure generated by contact deformation to complete the pickup operation. It is not dependent on the dimensional accuracy of the inner diameter of the oil distribution plate, has strong adaptability, and effectively avoids problems such as incomplete pickup, unstable clamping, or jamming after pressing caused by part tolerances, significantly improving the stability, success rate, and production efficiency of assembly operations.
[0054] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A tooling for installing an oil distribution plate, characterized in that, Includes a pickup component (100), the pickup component (100) comprising: A press fitting fixture (110) is used to connect to the press head of a press. An elastic suction cup (130) is installed at the lower end of the press-fitting fixture (110) and is used to elastically deform and form a negative pressure when in contact with the surface of the oil distribution plate part (30) to pick up the oil distribution plate part (30).
2. The oil distribution plate installation fixture according to claim 1, characterized in that, The bottom end of the elastic suction cup (130) is provided with an inwardly recessed adsorption working surface (131).
3. The oil distribution plate installation fixture according to claim 2, characterized in that, The adsorption working surface (131) is spherical.
4. The oil distribution plate installation fixture according to claim 1, characterized in that, The press-fit fixture (110) is provided with a mounting hole (113), and the elastic suction cup (130) is embedded in the mounting hole (113) by interference fit.
5. The oil distribution plate installation fixture according to claim 4, characterized in that, The press-fitting fixture (110) has an inner cavity (111) that communicates with the mounting hole (113); the elastic suction cup (130) is provided with a limiting part (133), which extends out of the mounting hole (113) and abuts against the cavity wall of the inner cavity (111).
6. The oil distribution plate installation fixture according to claim 1, characterized in that, The number of elastic suction cups (130) is at least two, and the at least two elastic suction cups (130) are distributed at the lower end of the press-fitting fixture (110) for adsorbing different positions of the oil distribution plate part (30).
7. The oil distribution plate installation fixture according to claim 1, characterized in that, The elastic suction cup (130) is a rubber suction cup or a silicone suction cup.
8. The oil distribution plate installation fixture according to any one of claims 1 to 7, characterized in that, The pickup assembly (100) also includes a fastener (150) for connecting the press fixture (110) to the press head of the press.
9. The oil distribution plate installation fixture according to claim 8, characterized in that, The fastener (150) is a connecting bolt.
10. The oil distribution plate installation fixture according to any one of claims 1 to 7, characterized in that, The oil distribution plate installation fixture (10) also includes a feeding assembly (300), which is used to transport the oil distribution plate part (30) to the pick-up position directly below the press-fit fixture seat (110).