A metal wall material processing apparatus

Abstract

A kind of metal wall material processing equipment, including the feeding operation platform of carrying metal wall material, the mobile clamp of clamping metal wall material and cooperating feeding operation platform transport metal wall material, the punching mechanism of punching the metal wall material transported to mobile clamp and the cutting mechanism of cutting the metal wall material transported to mobile clamp, the punching mechanism and cutting mechanism are all fixed on support base, the cutting mechanism is located at the side of support base, the utility model can realize the automation operation of set feeding, punching and cutting as a whole, compared with manual operation, reduce the labor intensity, can improve production efficiency and precision and shorten production cycle, greatly reduce production cost, can realize mass production to adapt the demand of market.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, and in particular to a metal wall material processing equipment. Background Technology

[0002] Currently, the metal wall material processing process is usually as follows: first, the metal wall material is manually measured with a tape measure to determine the cutting dimensions, then the metal wall material is manually moved to the cutting machine for cutting, and finally moved to the punching station of the punch press for punching.

[0003] The above-mentioned metal wall material processing has the following problems: First, frequent manual labor increases costs and human error is relatively large, making it impossible to guarantee the quality of metal wall materials with high precision; Second, relying on manual labor results in a relatively long production cycle, which cannot meet market demand or adapt to the rapid development of the market.

[0004] Therefore, there is an urgent need for a metal wall material processing equipment. Utility Model Content

[0005] The present invention aims to overcome the defects in the prior art and provide a metal wall material processing equipment.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is: a metal wall material processing equipment, including a feeding operating table for carrying metal wall materials, a movable clamp for holding the metal wall materials and cooperating with the feeding operating table to transport the metal wall materials, a punching mechanism for punching holes in the metal wall materials transported by the movable clamp, and a cutting mechanism for cutting the metal wall materials transported by the movable clamp. The punching mechanism and the cutting mechanism are both fixed on a support base, and the cutting mechanism is located on one side of the support base.

[0007] As a preferred embodiment of this utility model, the feeding operating table includes a feeding bracket, feeding slide rails are fixedly arranged on both sides of the feeding bracket, a material support plate and a roller are spaced apart in the middle of the feeding bracket, and a rack is fixedly arranged on the side of the feeding bracket; the moving clamp includes a gear that cooperates with the rack, a slider that cooperates with the feeding slide rail, and a clamping member located at the upper end of the feeding bracket for clamping the metal wall material.

[0008] As a preferred embodiment of this utility model, the movable clamp includes a drive motor, which drives the gear to rotate, thereby causing the movable clamp to hold the metal wall material and move linearly along the length direction of the feeding bracket.

[0009] As a preferred embodiment of this utility model, the clamping member includes a clamping bracket, and a clamping cylinder for clamping metal wall material is fixedly arranged on each of the two sides inside the clamping bracket. A clamping block and an anti-slip silicone sheet are arranged sequentially on the side of the clamping cylinder facing the metal wall material. A positioning block for positioning the metal wall material is fixedly arranged in the middle of the clamping bracket, and a photoelectric detection switch is arranged on the positioning block.

[0010] In a preferred embodiment of this utility model, the slider is fixedly mounted on the clamping bracket by a mounting block, and the upper part of the slider corresponds to the clamping cylinder.

[0011] As a preferred embodiment of this utility model, the punching mechanism includes a frame fixing plate fixedly mounted on a support base. At least two sets of molds are fixedly mounted on the frame fixing plate. Each mold includes a lower mold fixing plate. The lower mold fixing plate is connected to an upper mold fixing plate through several guide shafts. An upper punch connecting block and a punching upper punch are sequentially arranged on the side of the upper mold fixing plate facing the metal wall material. A lower punch connecting block and a punching lower punch are sequentially arranged on the side of the lower mold fixing plate facing the metal wall material.

[0012] In a preferred embodiment of this utility model, the punching mechanism includes a driving mechanism, which is fixedly mounted on the bottom of the frame fixing plate. The driving mechanism includes a cylinder, a bracket connecting the cylinder and the frame fixing plate, and a connecting plate located inside the bracket. The upper end of the connecting plate is connected to a guide shaft, and the lower end of the connecting plate is connected to the cylinder rod of the cylinder.

[0013] As a preferred embodiment of this utility model, a first guide groove is formed on the lower punch connecting block to facilitate the discharge of waste material after punching the metal wall material, a second guide groove is formed on the lower die fixing plate to facilitate the discharge of waste material after punching the metal wall material, and a third guide groove is formed on the frame fixing plate to facilitate the discharge of waste material after punching the metal wall material. The first guide groove, the second guide groove and the third guide groove are connected in sequence and the waste material is discharged from the waste outlet.

[0014] As a preferred embodiment of this utility model, the cutting mechanism includes a cutting machine, and a cutting space is formed between the molds to facilitate the cutting machine's cutting of metal wall materials.

[0015] As a preferred embodiment of this utility model, it includes a control box, an air pump, and a display screen. The display screen and the control box are electrically connected. The air pump supplies air to the clamping cylinder and the cylinder. The control box controls the operation of the feeding platform, the moving fixture, the punching mechanism, and the cutting mechanism.

[0016] The beneficial effects of this utility model are: 1. This utility model can realize automated operation integrating feeding, punching and cutting. Compared with manual operation, it reduces labor intensity, improves production efficiency and accuracy and shortens the production cycle, greatly reduces production costs, and enables mass production to meet market demands.

[0017] 2. This utility model, through the cooperation of the feeding operating table and the moving clamp, can accurately determine the length of movement of the metal wall material, thereby precisely controlling the position of the metal wall material in subsequent processing. 3. This utility model integrates the punching mechanism and the cutting mechanism into one structure, which reduces the equipment footprint and can simultaneously meet the functions of punching and cutting, resulting in higher efficiency; secondly, it is equipped with a special waste material channel with a first guide groove, a second guide groove and a third guide groove connected in sequence, which reduces mold jamming damage. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the feeding operation table of this utility model; Figure 3 This is a schematic diagram of the structure of the mobile clamp of this utility model; Figure 4 This is a schematic diagram of the punching mechanism of this utility model; Figure 5 This is a schematic diagram of the internal structure of the punching mechanism of this utility model; Figure 6 This is a schematic diagram of the cutting mechanism of this utility model; The attached diagram shows: 1. Feeding platform; 2. Moving clamp; 3. Punching mechanism; 4. Cutting mechanism; 5. Support base; 6. Control box; 7. Air pump; 8. Display screen; 11. Feeding bracket; 12. Feeding slide rail; 13. Material support plate; 14. Roller; 15. Rack; 21. Gear; 22. Slider; 23. Clamping component; 24. Drive motor; 25. Mounting block; 31. Frame fixing plate; 32. Mold; 33. Drive mechanism; 34. Cutting space; 41. Cutting machine; 231. Clamping bracket. Clamping cylinder 232, clamping block 233, anti-slip silicone sheet 234, positioning block 235, photoelectric detection switch 236, third guide groove 311, lower mold fixing plate 321, guide shaft 322, upper mold fixing plate 323, upper punch connecting block 324, punching upper punch 325, lower punch connecting block 326, punching lower punch 327, cylinder 331, bracket 332, connecting plate 333, second guide groove 3211, first guide groove 3261. Detailed Implementation

[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] like Figures 1-6As shown, a metal wall material processing equipment includes a feeding platform 1 for carrying metal wall materials, a movable clamp 2 for holding the metal wall materials and cooperating with the feeding platform 1 to transport the metal wall materials, a punching mechanism 3 for punching holes in the metal wall materials transported by the movable clamp 2, and a cutting mechanism 4 for cutting the metal wall materials transported by the movable clamp 2. The punching mechanism 3 and the cutting mechanism 4 are both fixed on a support base 5, and the cutting mechanism 4 is located on one side of the support base 5. It also includes a control box 6, an air pump 7, and a display screen 8. The display screen 8 and the control box 6 are electrically connected. The air pump 7 supplies air to the clamping cylinders 232 and 331. The control box 6 controls the operation of the feeding platform 1, the moving clamp 2, the punching mechanism 3, and the cutting mechanism 4.

[0021] Specifically, the metal wall material is placed above the feeding platform 1 and below the moving clamp 2. The feeding platform 1 carries the metal wall material, and the moving clamp 2 can limit and clamp the metal wall material located on the feeding platform 1. When the moving clamp 2 moves towards the support base 5 for easy movement, it drives the metal wall material to move onto the support base 5. Subsequently, under the action of the punching mechanism 3 and the cutting mechanism 4, the specified section of the metal wall material is punched and cut. It should be noted that when the moving fixture 2 moves the metal wall material onto the support base 5, the punching mechanism 3 and the cutting mechanism 4 can be operated independently to punch or cut the metal wall material, or they can be operated together to punch and cut the metal wall material.

[0022] This invention enables automated operation that integrates feeding, punching, and cutting. Compared to manual labor, it reduces labor intensity, improves production efficiency and precision, shortens the production cycle, greatly reduces production costs, and enables mass production to meet market demands.

[0023] like Figures 1-3 As shown, the structure of the feeding operation table 1 and the moving clamp 2 and their cooperative use are explained in detail.

[0024] The feeding operating table 1 includes a feeding bracket 11, with feeding slide rails 12 fixedly arranged on both sides of the feeding bracket 11. A material support plate 13 and a roller 14 are spaced apart in the middle of the feeding bracket 11. The two ends of the roller 14 are fixedly mounted on the feeding bracket 11 by bearings. A rack 15 is fixedly arranged on the side of the feeding bracket 11. The moving clamp 2 includes a gear 21 that cooperates with the rack 15, a slider 22 that cooperates with the feeding slide rails 12, and a clamping member 23 located at the upper end of the feeding bracket 11 for clamping the metal wall material.

[0025] The moving clamp 2 includes a drive motor 24, which drives the gear 21 to rotate and move forward along the rack 15, thereby causing the moving clamp 2 to clamp the metal wall material and move linearly along the length of the feeding bracket 11. The drive motor 24 is preferably a servo motor, whose operation drives the gear 21 to rotate, making the transportation of the metal wall material more precise.

[0026] The clamping component 23 includes a clamping bracket 231. Each side of the clamping bracket 231 is fixedly equipped with a clamping cylinder 232 for clamping metal wall material. On the side of the clamping cylinder 232 facing the metal wall material, a clamping block 233 and an anti-slip silicone sheet 234 are arranged in sequence. A positioning block 235 for positioning the metal wall material is fixedly arranged in the middle of the clamping bracket 231. A photoelectric detection switch 236 is arranged on the positioning block 235. The anti-slip silicone sheet 234 on the clamping block 233 can increase the friction between the clamping block 233 and the metal wall material, making it easier to clamp the metal wall material more accurately.

[0027] The slider 22 is fixedly mounted on the clamping bracket 231 by the mounting block 25, and the upper part of the slider 22 corresponds to the clamping cylinder 232.

[0028] Specifically, the metal wall material is placed on the feeding operation table 1. The movable clamp 2 on the feeding operation table 1 moves from the side away from the metal wall material to above the metal wall material. The photoelectric detection switch 236 detects whether the metal wall material is below the movable clamp 2 and transmits a signal to the control unit in the control box 6. The control unit controls the position of the movable clamp 2 and the metal wall material. The clamping block 233 and the anti-slip silicone sheet 234 clamp the metal wall material by extending the cylinder rod of the clamping cylinder 232 in conjunction with the positioning block 235. The process of the moving fixture 2 moving on the feeding platform 1 is achieved by the drive motor 24 driving the gear 21 to rotate, and the gear 21 moving on the rack 15. The feeding slide rails 12 on both sides of the feeding platform 1 and the slider 22 of the moving fixture 2 cooperate to make the moving fixture 2 move more smoothly on the feeding platform 1. Furthermore, the rollers 14 between the material support plates 13 and 13 reduce the friction between the metal wall material and the feeding table 1, making the metal wall material transport faster.

[0029] This invention, through the cooperation of the feeding platform 1 and the moving clamp 2, can accurately determine the length of the metal wall material movement, thereby precisely controlling the position of the metal wall material in subsequent processing.

[0030] like Figures 4-6 As shown, the structure of the punching mechanism 3 and the cutting mechanism 4 and their combined use are explained in detail.

[0031] The punching mechanism 3 includes a frame fixing plate 31 fixedly mounted on the support base 5. At least two sets of molds 32 are fixedly mounted on the frame fixing plate 31. Each mold 32 includes a lower mold fixing plate 321. The lower mold fixing plate 321 is connected to an upper mold fixing plate 323 through several guide shafts 322. The upper mold fixing plate 323 has an upper punch connecting block 324 and a punching upper punch 325 arranged sequentially on the side facing the metal wall material. The lower mold fixing plate 321 has a lower punch connecting block 326 and a punching lower punch 327 arranged sequentially on the side facing the metal wall material.

[0032] The punching mechanism 3 includes a drive mechanism 33, which is fixedly mounted at the bottom of the frame fixing plate 31. The drive mechanism 33 includes a cylinder 331, a bracket 332 connecting the cylinder 331 and the frame fixing plate 31, and a connecting plate 333 located inside the bracket 332. The upper end of the connecting plate 333 is connected to a guide shaft 322, and the lower end of the connecting plate 333 is connected to the cylinder rod of the cylinder 331. The guide shaft 322 can retract and extend as the cylinder rod of the cylinder 331 retracts and extends.

[0033] A first guide groove 3261 is formed on the lower punch connecting block 326 to facilitate the discharge of waste material after punching the metal wall material. A second guide groove 3211 is formed on the lower die fixing plate 321 to facilitate the discharge of waste material after punching the metal wall material. A third guide groove 311 is formed on the frame fixing plate 31 to facilitate the discharge of waste material after punching the metal wall material. The first guide groove 3261, the second guide groove 3211 and the third guide groove 311 are connected in sequence and discharge the waste material from the waste material outlet.

[0034] The cutting mechanism 4 includes a cutting machine 41, and a cutting space 34 is formed between the molds 32 to facilitate the cutting machine 41 to cut the metal wall material.

[0035] Specifically, under the action of the moving clamp 2, the metal wall material is moved to the support base 5, and its lower end is limited by the lower punch connecting block 326 and the punching lower punch 327. When the cylinder rod of the cylinder 331 retracts, under the guidance of the guide shaft 322, the upper die fixing plate 323, the upper punch connecting block 324, and the punching upper punch 325 all move towards the metal wall material until the punching upper punch 325 enters the metal wall material and punches the metal wall material. Metal wall material waste generated from punching is discharged sequentially through the first guide groove 3261, the second guide groove 3211, the third guide groove 311, and the waste outlet; Furthermore, the cutting mechanism 4 cuts the punched metal wall material through the cutting space 34 between the molds 32.

[0036] This utility model integrates the punching mechanism 3 and the cutting mechanism 4 into a single structure, reducing the equipment's footprint while simultaneously fulfilling the functions of punching and cutting, resulting in higher efficiency. Secondly, it features a dedicated waste material channel with a first guide groove 3261, a second guide groove 3211, and a third guide groove 311 connected in sequence, reducing mold jamming damage.

[0037] Additional explanation: the air pump 7 ensures the stability of the moving clamp 2 in holding the metal wall material and ensures sufficient shearing force during punching; the control unit in the control box 6 controls the drive motor 24 to ensure the accuracy of operation and coordinates the output of the air pump 7 for functions such as punching or cutting; the display screen 8 is placed on one side of the feeding operation table 1 to facilitate starting and stopping the processing equipment and to facilitate editing instructions, including cutting length, cutting speed, punching speed, etc.

[0038] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0039] Although this article makes extensive use of the reference numerals in the figures: 1. Feeding platform; 2. Moving clamp; 3. Punching mechanism; 4. Cutting mechanism; 5. Support base; 6. Control box; 7. Air pump; 8. Display screen; 11. Feeding bracket; 12. Feeding slide rail; 13. Material support plate; 14. Roller; 15. Rack; 21. Gear; 22. Slider; 23. Clamping component; 24. Drive motor; 25. Mounting block; 31. Frame fixing plate; 32. Mold; 33. Drive mechanism; 34. Cutting space; 41. Cutting machine; 231. Clamping bracket; 232. Clamping cylinder; 233. Clamping block; 234. Anti-slip silicone sheet; 235. Positioning block; 236. Photoelectric detector. The terms used include 236, 311, 321, 322, 323, 324, 325, 326, 327, 331, 332, 333, 3211, and 3261, but the possibility of using other terms is not excluded. These terms are used only for the convenience of describing and explaining the essence of this utility model. Interpreting them as any kind of additional limitation would be contrary to the spirit of this utility model.

Claims

1. A metal wall material processing equipment, characterized in that: The device includes a feeding platform (1) for carrying metal wall material, a movable clamp (2) for holding the metal wall material and cooperating with the feeding platform (1) to transport the metal wall material, a punching mechanism (3) for punching the metal wall material transported by the movable clamp (2), and a cutting mechanism (4) for cutting the metal wall material transported by the movable clamp (2). The punching mechanism (3) and the cutting mechanism (4) are both fixed on the support base (5), and the cutting mechanism (4) is located on one side of the support base (5).

2. The metal wall material processing equipment according to claim 1, characterized in that: The feeding operating table (1) includes a feeding bracket (11), feeding slide rails (12) are fixedly provided on both sides of the feeding bracket (11), a material support plate (13) and a roller (14) are spaced apart in the middle of the feeding bracket (11), and a rack (15) is fixedly provided on the side of the feeding bracket (11); the moving clamp (2) includes a gear (21) that cooperates with the rack (15), a slider (22) that cooperates with the feeding slide rail (12), and a clamping member (23) located at the upper end of the feeding bracket (11) for clamping the metal wall material.

3. The metal wall material processing equipment according to claim 2, characterized in that: The movable clamp (2) includes a drive motor (24), which drives the gear (21) to rotate, thereby causing the movable clamp (2) to clamp the metal wall material and move linearly along the length of the feeding bracket (11).

4. The metal wall material processing equipment according to claim 2, characterized in that: The clamping component (23) includes a clamping bracket (231). A clamping cylinder (232) for clamping metal wall material is fixedly installed on each of the two sides inside the clamping bracket (231). A clamping block (233) and an anti-slip silicone sheet (234) are arranged sequentially on the side of the clamping cylinder (232) facing the metal wall material. A positioning block (235) for positioning the metal wall material is fixedly installed in the middle of the clamping bracket (231). A photoelectric detection switch (236) is installed on the positioning block (235).

5. The metal wall material processing equipment according to claim 2, characterized in that: The slider (22) is fixedly mounted on the clamping bracket (231) by the mounting block (25), and the upper part of the slider (22) corresponds to the clamping cylinder (232).

6. The metal wall material processing equipment according to claim 1, characterized in that: The punching mechanism (3) includes a frame fixing plate (31) fixedly mounted on a support base (5). At least two sets of molds (32) are fixedly mounted on the frame fixing plate (31). The mold (32) includes a lower mold fixing plate (321). The lower mold fixing plate (321) is connected to an upper mold fixing plate (323) through several guide shafts (322). The upper mold fixing plate (323) is provided with an upper punch connecting block (324) and a punching upper punch (325) in sequence on the side facing the metal wall material. The lower mold fixing plate (321) is provided with a lower punch connecting block (326) and a punching lower punch (327) in sequence on the side facing the metal wall material.

7. The metal wall material processing equipment according to claim 6, characterized in that: The punching mechanism (3) includes a drive mechanism (33), which is fixedly installed at the bottom of the frame fixing plate (31). The drive mechanism (33) includes a cylinder (331), a bracket (332) connecting the cylinder (331) and the frame fixing plate (31), and a connecting plate (333) located inside the bracket (332). The upper end of the connecting plate (333) is connected to a guide shaft (322), and the lower end of the connecting plate (333) is connected to the cylinder rod of the cylinder (331).

8. A metal wall material processing equipment according to claim 6, characterized in that: The lower punch connecting block (326) has a first guide groove (3261) for facilitating the discharge of waste material after punching the metal wall material. The lower die fixing plate (321) has a second guide groove (3211) for facilitating the discharge of waste material after punching the metal wall material. The frame fixing plate (31) has a third guide groove (311) for facilitating the discharge of waste material after punching the metal wall material. The first guide groove (3261), the second guide groove (3211) and the third guide groove (311) are connected in sequence and discharge the waste material from the waste outlet.

9. A metal wall material processing equipment according to claim 6, characterized in that: The cutting mechanism (4) includes a cutting machine (41), and a cutting space (34) is formed between the molds (32) to facilitate the cutting machine (41) to cut the metal wall material.

10. A metal wall material processing equipment according to claim 1, characterized in that: It includes a control box (6), an air pump (7) and a display screen (8). The display screen (8) and the control box (6) are electrically connected. The air pump (7) supplies air to the clamping cylinder (232) and the cylinder (331). The control box (6) controls the operation of the feeding platform (1), the moving clamp (2), the punching mechanism (3) and the cutting mechanism (4).

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