Multi-directional tooling for heavy parts
Patent Information
- Application Number
- CN202522471932.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-21
AI Technical Summary
[0002]现代制造业中,同一条生产线常需兼容多种规格的重型零件,但当前存在两方面问题,一是重型零件多面加工时,需多次装夹,易导致定位基准偏移,累积误差超精度要求,二是传统专用工装仅适配单一零件,换型时需整体更换,不仅耗时,且一套专用工装成本达数十万元,显著增加生产成本并影响生产效率
1、本实用新型中,滑动工装台结构通过底台的T型导轨槽与滑动T型限位导轨配合,实现沿工装底板的稳定滑动,为零件加工提供多位置调整能力,工装工作台提供安装基础,限位耳板与工装底板板插接定位,配合锁紧螺栓穿过调节螺纹孔口和锁紧螺孔紧抵底台,实现滑动后的稳固锁定,整体配合既保证了位置调节的灵活性,满足多面加工需求,又通过可靠锁紧避免加工时位移,减少多次装夹导致的误差,提升定位精度和操作便捷性。
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Figure CN224855465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heavy parts tooling technology, and in particular to a multi-directional tooling for heavy parts. Background Technology
[0002] In modern manufacturing, a single production line often needs to be compatible with heavy parts of various specifications. However, there are two problems: First, when machining heavy parts on multiple sides, multiple clamping is required, which can easily lead to the offset of the positioning reference and the cumulative error exceeding the accuracy requirements. Second, traditional special tooling is only suitable for a single part, and the entire part needs to be replaced when changing models. This is not only time-consuming, but also costs hundreds of thousands of yuan for a set of special tooling, which significantly increases production costs and affects production efficiency. Utility Model Content
[0003] The main purpose of this utility model is to provide a multi-directional tooling for heavy parts, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A multi-directional tooling for heavy parts includes a tooling base plate. The tooling base plate has through-threaded adjustment holes at the middle of its front end and the middle of its rear end. Two locking bolts are threadedly connected to the two adjustment threaded holes respectively. A sliding T-shaped limiting guide rail is fixedly connected to the middle of the lower inner wall of the tooling base plate. A sliding tooling table structure is slidably connected inside the tooling base plate. A workpiece positioning structure is provided at the upper end of the sliding tooling table structure. Preferably, the sliding fixture table structure includes a base platform, a T-shaped guide rail groove is provided in the middle of the lower end of the base platform, a fixture worktable is fixedly connected to the upper end of the base platform, four fixing screw holes are provided in the upper right part of the fixture worktable, two limiting ear plates are fixedly connected to the front and rear ends of the base platform, and a through locking screw hole is provided in the lower part of the end of the four limiting ear plates away from the base platform.
[0005] By adopting the above technical solution: sliding is achieved through T-shaped guide rail grooves, the tooling worktable provides the installation base, and the limiting ear plate cooperates to lock, forming a sliding and adjustable tooling table structure, providing a moving base for part positioning and enhancing the flexibility of tooling.
[0006] Preferably, the T-shaped guide rail groove has a T-shaped structure, and the two horizontally distributed locking screw holes correspond to the positions of the adjusting threaded holes.
[0007] By adopting the above technical solution: the T-shaped structure ensures stable sliding, the locking screw hole and the adjusting screw hole correspond to facilitate locking, ensure the sliding accuracy of the sliding fixture structure, provide a positional basis for subsequent locking and fixing, and improve the reliability of adjustment.
[0008] Preferably, the base platform is slidably connected to the tooling base plate via a T-shaped guide rail groove and a sliding T-shaped limiting guide rail, and the base platform is located inside the tooling base plate.
[0009] By adopting the above technical solution, the base platform is slidably connected to the sliding T-shaped limit guide rail through the T-shaped guide rail groove, which enables the base platform to slide stably within the tooling base plate, thereby ensuring smooth sliding without deviation, guaranteeing the stability and accuracy of the tooling platform position adjustment, and meeting the needs of multi-directional adjustment.
[0010] Preferably, the base plate is connected to the upper end of the tooling base plate by four limiting ear plates, and the four limiting ear plates are respectively connected to four locking bolts through four locking screw holes.
[0011] By adopting the above technical solution: the limiting ear plate is inserted into the tooling base plate for limiting, and the locking bolts are used for connection and fixation, which enhances the stability of the connection between the base platform and the tooling base plate, prevents displacement during operation, and improves the overall load-bearing capacity and safety of the tooling.
[0012] Preferably, one end of each of the four locking bolts passes through the adjusting threaded hole and abuts against the end face of the base.
[0013] By adopting the above technical solution, the locking bolt passes through the adjusting thread hole and abuts against the base. The position of the base can be fixed by compression. This not only quickly and reliably locks the sliding base, but also prevents loosening during processing, ensures the positioning accuracy of the parts, and makes the operation convenient and efficient.
[0014] Preferably, the workpiece positioning structure includes a positioning seat, with connecting bolts threadedly connected to the upper circumference of the positioning seat. A V-shaped positioning fixture block is fixedly connected to the upper center of the positioning seat. A V-shaped groove is formed in the upper center of the V-shaped positioning fixture block. A bracket is provided on the outer right side of the positioning seat. The lower end of the bracket is fixedly connected to the upper right side of the fixture worktable. A threaded sleeve is embedded in the upper center of the bracket. An adjusting screw is threadedly connected to the upper center of the threaded sleeve. A clamping plate is fixedly connected to the lower end of the adjusting screw. The clamping plate is located directly above the V-shaped groove.
[0015] By adopting the above technical solution: V-shaped slot positioning of parts, adjusting screw driving clamping plate to clamp, the parts can be quickly positioned and firmly clamped, adapting to cylindrical parts of different diameters, and enhancing the tooling versatility and clamping reliability.
[0016] Preferably, the positioning seat is threadedly connected to the tooling worktable via four connecting bolts and four fixing screw holes, and the V-shaped groove is V-shaped.
[0017] By adopting the above technical solution: the positioning seat is connected to the tooling worktable by connecting bolts, the V-shaped groove is V-shaped, which can fix the positioning seat. The V-shaped groove is adapted to the shape of the part, which not only facilitates the disassembly and replacement of the positioning seat, but also improves the positioning stability of cylindrical parts and expands the application range of the tooling.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. In this utility model, the sliding fixture table structure achieves stable sliding along the fixture base plate through the T-shaped guide rail groove of the base plate and the sliding T-shaped limiting guide rail, providing multi-position adjustment capability for part processing. The fixture worktable provides the installation foundation, and the limiting ear plate is inserted and positioned with the fixture base plate. The locking bolt passes through the adjustment thread hole and the locking screw hole and abuts against the base plate to achieve stable locking after sliding. The overall fit not only ensures the flexibility of position adjustment and meets the needs of multi-face processing, but also avoids displacement during processing through reliable locking, reduces errors caused by multiple clamping, and improves positioning accuracy and operation convenience.
[0019] 2. In this utility model, the positioning seat in the workpiece positioning structure is fixed to the tooling worktable by connecting bolts, which can be easily disassembled and replaced to adapt to the needs of different parts. The V-shaped groove of the V-shaped positioning tooling block can stably support cylindrical parts of various diameters, improving the positioning versatility. The screw sleeve on the bracket cooperates with the adjusting screw to drive the clamping plate to press down precisely, firmly clamping the part in the V-shaped groove. The overall cooperation realizes the rapid positioning and reliable clamping of the part. It can adapt to various specifications of parts without replacing the entire tooling, reducing changeover time and cost, while ensuring positioning accuracy during processing, improving production efficiency and flexibility. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a multi-directional tooling for heavy-duty parts according to the present invention; Figure 2 This is a schematic diagram of the internal structure of the tooling base plate of a multi-directional tooling for heavy parts according to this utility model. Figure 3 This is a schematic diagram of the overall structure of the sliding fixture table for a multi-directional tooling for heavy parts according to the present invention. Figure 4 This is a schematic diagram of the overall structure of a multi-directional tooling for heavy-duty parts according to the present invention.
[0021] In the diagram: 1. Fixture base plate; 2. Adjusting threaded hole; 3. Locking bolt; 4. Sliding T-shaped limit guide rail; 5. Sliding fixture table structure; 6. Workpiece positioning structure; 51. Base platform; 52. T-shaped guide rail groove; 53. Fixture worktable; 54. Fixing screw hole; 55. Limiting ear plate; 56. Locking screw hole; 61. Positioning seat; 62. Connecting bolt; 63. V-shaped positioning fixture block; 64. V-shaped slot; 65. Bracket; 66. Screw sleeve; 67. Adjusting screw; 68. Pressure plate. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Please see Figure 1-4 This utility model provides a technical solution: A multi-directional tooling for heavy parts includes a tooling base plate 1. The tooling base plate 1 has through-threaded adjustment holes 2 at the middle of its front end and the middle of its rear end. Two locking bolts 3 are threadedly connected to the two adjustment holes 2 respectively. A sliding T-shaped limit guide rail 4 is fixedly connected to the middle of the lower inner wall of the tooling base plate 1. A sliding tooling table structure 5 is slidably connected inside the tooling base plate 1. A workpiece positioning structure 6 is provided at the upper end of the sliding tooling table structure 5.
[0026] In this embodiment, the sliding tooling table structure 5 includes a base 51. A T-shaped guide rail groove 52 is provided in the middle of the lower end of the base 51. A tooling worktable 53 is fixedly connected to the upper end of the base 51. Four fixing screw holes 54 are provided in the upper right part of the tooling worktable 53. Two limiting ear plates 55 are fixedly connected to the front and rear ends of the base 51. Each of the four limiting ear plates 55 has a through locking screw hole 56 at the lower part of the end away from the base 51. The T-shaped guide rail groove 52 has a T-shaped structure and two horizontally distributed locking screw holes 56. The tightening screw holes 56 correspond to the positions of the adjusting threaded holes 2. The base 51 is slidably connected to the tooling base plate 1 through the T-shaped guide rail groove 52 and the sliding T-shaped limit guide rail 4. The base 51 is located inside the tooling base plate 1. The base 51 is inserted into the upper end of the tooling base plate 1 through four limit ear plates 55. The four limit ear plates 55 are respectively threadedly connected to four locking bolts 3 through four locking screw holes 56. One end of the four locking bolts 3 passes through the adjusting threaded holes 2 and abuts against the end face of the base 51.
[0027] The above solution involves sliding the T-shaped guide rail groove 52 of the base plate 51 to the sliding T-shaped limit guide rail 4 of the tooling base plate 1, which can drive the tooling worktable 53 to adjust its position along the guide rail. This allows for multi-directional machining of the part after a single clamping, avoiding multiple clamping operations. After adjustment, the locking screw hole 56 of the limit ear plate 55 is aligned with the adjusting threaded hole 2, and the locking bolt 3 passes through and is tightly abutted against the end face of the base plate 51 for fixation. This reduces the number of clamping operations, avoids positioning datum offset, reduces cumulative error, improves machining accuracy, and makes the operation convenient and efficient.
[0028] In this embodiment, the workpiece positioning structure 6 includes a positioning seat 61. The upper end of the positioning seat 61 is threaded with connecting bolts 62 around its perimeter. A V-shaped positioning fixture block 63 is fixedly connected to the upper middle part of the positioning seat 61. A V-shaped groove 64 is provided in the upper middle part of the V-shaped positioning fixture block 63. A bracket 65 is provided on the outer right side of the positioning seat 61. The lower end of the bracket 65 is fixedly connected to the upper right part of the fixture worktable 53. A threaded sleeve 66 is embedded in the upper middle part of the bracket 65. An adjusting screw 67 is threadedly connected to the upper middle part of the threaded sleeve 66. A pressure plate 68 is fixedly connected to the lower end of the adjusting screw 67. The pressure plate 68 is located directly above the V-shaped groove 64. The positioning seat 61 is threadedly connected to the fixture worktable 53 through four connecting bolts 62 and four fixing screw holes 54. The V-shaped groove 64 is V-shaped.
[0029] With the above solution: the positioning seat 61 is connected to the fixing screw hole 54 of the tooling worktable 53 by the connecting bolt 62, which can be quickly disassembled and replaced. The V-shaped groove 64 of the V-shaped positioning tooling block 63 can adapt to cylindrical parts of different diameters. The adjusting screw 67 drives the clamping plate 68 to clamp the parts through the screw sleeve 66. Therefore, the modular design enables quick replacement of the positioning components. The V-shaped structure is compatible with multiple specifications of parts, so there is no need to replace the entire tooling, shortening the changeover time, reducing the cost of special tooling, reducing production costs, and improving production efficiency.
[0030] It should be noted that this utility model is a multi-directional tooling for heavy parts. In use, firstly, the tooling base plate 1 serves as the basic support. The base 51 of the sliding tooling table structure 5 cooperates with the sliding T-shaped limit guide rail 4 through the T-shaped guide rail groove 52, and can slide and adjust its position along the tooling base plate 1 to meet the multi-face processing requirements of the parts. After adjustment, the locking bolt 3 passes through the adjusting threaded hole 2 and the locking screw hole 56 of the limit ear plate 55 and abuts against the base 51 to achieve a stable lock. In the workpiece positioning structure 6, the positioning seat 61 is connected to the fixing screw hole 54 of the tooling worktable 53 through the connecting bolt 62. The V-shaped slot 64 of the V-shaped positioning tooling block 63 places the parts. Rotating the adjusting screw 67 drives the clamping plate 68 to move down and clamp the parts through the screw sleeve 66. This structure achieves multi-face processing in one clamping through sliding adjustment. The V-shaped slot 64 and the replaceable positioning seat 61 are suitable for parts of various specifications, reducing clamping errors and changeover costs, and improving processing accuracy and efficiency.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-directional tooling for heavy-duty parts, comprising a tooling base plate (1), characterized in that: The tooling base plate (1) has through-threaded adjustment holes (2) at the front and rear middle parts. Two locking bolts (3) are threadedly connected to the two adjustment holes (2). A sliding T-shaped limit guide rail (4) is fixedly connected to the lower inner wall of the tooling base plate (1). A sliding tooling table structure (5) is slidably connected inside the tooling base plate (1). A workpiece positioning structure (6) is provided at the upper end of the sliding tooling table structure (5).
2. The multi-directional tooling for heavy-duty parts according to claim 1, characterized in that: The sliding tooling table structure (5) includes a base (51), a T-shaped guide rail groove (52) is provided in the middle of the lower end of the base (51), a tooling worktable (53) is fixedly connected to the upper end of the base (51), four fixing screw holes (54) are provided in the upper right part of the tooling worktable (53), and two limiting ear plates (55) are fixedly connected to the front and rear ends of the base (51), and a through locking screw hole (56) is provided in the lower part of the end of the four limiting ear plates (55) away from the base (51).
3. The multi-directional tooling for heavy-duty parts according to claim 2, characterized in that: The T-shaped guide groove (52) has a T-shaped structure, and the two horizontally distributed locking screw holes (56) correspond to the positions of the adjusting threaded holes (2).
4. The multi-directional tooling for heavy-duty parts according to claim 2, characterized in that: The base platform (51) is slidably connected to the tooling base plate (1) through the T-shaped guide rail groove (52) and the sliding T-shaped limiting guide rail (4), and the base platform (51) is located inside the tooling base plate (1).
5. A multi-directional tooling for heavy-duty parts according to claim 2, characterized in that: The base (51) is connected to the upper end of the tooling base plate (1) through four limiting ear plates (55), and the four limiting ear plates (55) are respectively connected to the four locking bolts (3) through four locking screw holes (56).
6. A multi-directional tooling for heavy-duty parts according to claim 1, characterized in that: One end of each of the four locking bolts (3) passes through the adjusting threaded hole (2) and abuts against the end face of the base (51).
7. A multi-directional tooling for heavy-duty parts according to claim 1, characterized in that: The workpiece positioning structure (6) includes a positioning seat (61). The upper end of the positioning seat (61) is threaded with connecting bolts (62) around its perimeter. A V-shaped positioning fixture block (63) is fixedly connected to the middle of the upper end of the positioning seat (61). A V-shaped groove (64) is provided in the middle of the upper end of the V-shaped positioning fixture block (63). A bracket (65) is provided on the right side of the outer side of the positioning seat (61). The lower end of the bracket (65) is fixedly connected to the right side of the upper end of the fixture worktable (53). A threaded sleeve (66) is inlaid in the middle of the upper end of the bracket (65). An adjusting screw (67) is threadedly connected to the middle of the upper end of the threaded sleeve (66). A pressure plate (68) is fixedly connected to the lower end of the adjusting screw (67). The pressure plate (68) is located directly above the V-shaped groove (64).
8. A multi-directional tooling for heavy-duty parts according to claim 7, characterized in that: The positioning seat (61) is threadedly connected to the tooling workbench (53) by four connecting bolts (62) and four fixing screw holes (54), and the V-shaped groove (64) is V-shaped.