Cylinder template camber polishing and dust removing integrated machine

Abstract

The utility model belongs to metal processing technical field, concretely relates to a cylindrical template camber polishing dust removal integrated machine, including the supporting roller of symmetrical setting in the one side of organism, the outer wall of supporting roller has the cladding layer of interlocking formula inlay, the cladding layer is non - closed time cylinder cladding structure, its both ends seam place jointly cooperated and constitute T - type groove, T - type board is inlayed in T - type groove, T - type board is detachable connection through the fastening assembly of both ends with supporting roller, the inner wall of cladding layer is equidistantly arranged with a plurality of inlay blocks along both ends to the inside direction, the utility model discloses can quickly remove T - type board through fastening assembly to the relief of the tight pressure limit of cladding layer, can peel off and remove cladding layer from the supporting roller surface and change, need not to disassemble supporting roller, can reduce downtime, improve processing efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of metal processing technology, specifically relating to an integrated machine for grinding and dust removal of the arc surface of a cylindrical template. Background Technology

[0002] The integrated grinding and dust removal machine for cylindrical templates is a specialized piece of equipment designed for grinding the curved surfaces of cylindrical templates. It also features dust removal capabilities. Through a specially designed grinding wheel and adjustment mechanism, it precisely grinds the curved surfaces of cylindrical templates, making their surfaces smoother. The dust removal system instantly removes the dust generated during grinding, reducing the number of suspended particles in the air and creating a safe and clean production space.

[0003] In existing technologies, when processing long / heavy cylindrical templates, double rollers are required for dynamic balance support and to transport the template. However, after long-term use, the outer coating of the rollers is prone to retaining metal dust and oil stains, requiring regular cleaning and maintenance. However, in mainstream designs, the coating is often bonded or sleeved with the rollers, making disassembly difficult. Often, the rollers need to be removed together, resulting in long downtime and affecting processing efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated machine for grinding and dust removal of the arc surface of cylindrical templates. The T-shaped plate can be quickly removed through the fastening components, thereby releasing the tight pressure on the covering layer. The covering layer can be peeled off from the surface of the roller for replacement without disassembling the roller, which can reduce downtime and improve processing efficiency.

[0005] The specific technical solution adopted by this utility model is as follows: A cylindrical template arc surface grinding and dust removal integrated machine includes rollers symmetrically arranged on one side of the machine body. The outer walls of the rollers are interlocked with a covering layer. The covering layer has a non-closed cylindrical covering structure. The two ends of the covering layer cooperate to form a T-groove. A T-shaped plate is movably embedded in the T-groove. The T-shaped plate is detachably connected to the rollers through fastening components at both ends.

[0006] The inner wall of the coating layer is provided with several blocks at equal intervals along its two ends toward the inward direction.

[0007] The outer wall of the idler roller is provided with several grooves at equal intervals along the axial direction. The slots are evenly distributed around the axis of the idler roller and match the blocks.

[0008] The fastening assembly includes extension plates fixedly connected to both ends of the T-shaped plate; The roller is fixedly connected to caps at both ends; The extension plate is detachably and securely connected to the cover by fastening bolts.

[0009] The top surface of the T-shaped plate has a transition arc surface that matches the circumferential curvature of the covering layer.

[0010] The diameter of the cover is the same as that of the idler roller; And it is smaller than the outer diameter of the covering layer when it covers the idler roller.

[0011] The technical advantages achieved by this utility model are as follows: the T-plate can be quickly removed by fastening components, thereby releasing the tight pressure on the covering layer. The covering layer can be peeled off from the surface of the idler roller for replacement without disassembling the idler roller, which can reduce downtime and improve processing efficiency. Attached Figure Description

[0012] Figure 1 This is an overall view of the grinding and dust removal integrated machine provided in the embodiment of this utility model; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a side view of the idler roller and the covering layer provided in an embodiment of this utility model; Figure 4 This is an exploded side view of the idler roller and the covering layer provided in an embodiment of this utility model; Figure 5 This is a partial exploded view of the idler roller and the covering layer provided in an embodiment of this utility model.

[0013] The attached diagram lists the components represented by each number as follows: 1. Machine body; 2. Idler roller; 201. Groove; 202. Cover; 203. Covering layer; 204. Insert; 205. T-groove; 206. T-plate; 207. Extension plate; 208. Fastening bolt. Detailed Implementation

[0014] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0015] like Figures 1-5As shown, a cylindrical template arc surface grinding and dust removal integrated machine includes rollers 2 symmetrically arranged on one side of the machine body 1. The outer walls of the rollers 2 are interlocked with a covering layer 203, which has a non-closed cylindrical covering structure. The seams at both ends of the covering layer 203 cooperate to form a T-groove 205. The inner wall of the covering layer 203 is equidistantly arranged with several inserts 204 along its two ends towards the inward direction. The outer wall of the rollers 2 has several grooves 201 equidistantly opened along the axial direction. The grooves 201 are evenly distributed circumferentially around the axis of the rollers 2 and match the inserts 204. The T-groove 205... 05 has a T-shaped plate 206 that is movably fitted inside. The T-shaped plate 206 is detachably connected to the idler roller 2 through fastening components at both ends. The fastening components include extension plates 207 that are fixedly connected to both ends of the T-shaped plate 206. The idler roller 2 has a cover 202 fixedly connected to both ends. The extension plates 207 are detachably fixedly connected to the cover 202 through fastening bolts 208. The top surface of the T-shaped plate 206 is a transition arc surface that matches the circumferential curvature of the covering layer 203. The diameter of the cover 202 is the same as that of the idler roller 2 and is smaller than the outer diameter of the covering layer 203 when it covers the idler roller 2.

[0016] According to the above structure, the machine body 1 is equipped with a grinding wheel and a dust suction nozzle. In the initial state, the covering layer 203 covers the outer wall of the roller 2, and the inserts 204 are all fitted and matched with the corresponding grooves 201. The inserts 204 located at the joints at both ends of the covering layer 203 are also embedded in a groove 201. That is, the width of the two inserts 204 at the joint is equal to the width of any other insert 204, or the width of one groove 201 is equal to the width of any two other grooves 201. Furthermore, when the two inserts 204 at the joint are fitted into the groove 201, they together form a T-groove 205. The T-shaped plate 206 is fitted into the T-groove 205 and is fixed to the cover 202 after passing through the extension plate 207 by the fastening bolts 208 at both ends. The interlocking of the groove 201 and the inserts 204 can prevent the covering layer 203 from sliding along the circumference of the roller 2. The T-shaped plate 206 pressing and fitting into the T-groove 205 can fix the joint of the covering layer 203 and prevent it from opening. Furthermore, the curvature of the top surface of the T-shaped plate 206 is completely consistent with the circumference of the covering layer 203 to ensure a smooth circumference, prevent the cylindrical template from shaking when passing over the T-shaped plate 206, and reduce its own wear. The diameter of the cover 202 is the same as that of the roller 2, thus sealing both ends of each groove 201 to prevent the insert 204 from sliding in the groove 201. When disassembly and replacement are required, the fastening bolt 208 is removed to separate it from the cover 202, the T-shaped plate 206 is taken out, and then the covering layer 203 is peeled off to separate the insert 204 from the groove 201 one by one. The installation method is the same.

[0017] The working principle of this utility model is as follows: The grinding wheel and the dust suction nozzle are integrated on the machine body 1. In the initial state of the roller 2, the covering layer 203 tightly wraps around the outer wall surface of the roller 2. At this time, the insert 204 and the corresponding groove 201 are precisely engaged. The insert 204 at the joints at both ends of the covering layer 203 will be embedded into the same groove 201. Specifically, the width of the two inserts 204 at the joint is designed to be equal to the width of the other single insert 204; or, the width of the groove 201 is set to the sum of the widths of any two other grooves 201. Furthermore, when the two inserts 204 at the joint are tightly fitted and embedded in the groove 201, they together form a T-groove 205. Subsequently, the T-plate 206 is precisely fitted into the T-groove 205, and its two ends are connected to the cover 202 by fastening bolts 208 passing through the extension plate 207. This interlocking mechanism between the groove 201 and the inserts 204 effectively prevents the covering layer 203 from sliding along the circumference of the roller 2. At the same time, the T-plate 206 applies pressure to the T-groove 205, further strengthening the fixing effect at the joint of the covering layer 203 and eliminating the phenomenon of gaps. Furthermore, the curvature of the top surface of the T-shaped plate 206 perfectly matches the arc of the circumference of the covering layer 203. This not only ensures the smoothness of the circumferential surface but also effectively prevents the cylindrical template from shaking when passing by and significantly reduces the wear of the T-shaped plate 206 itself. In addition, the diameter of the cover 202 is consistent with that of the roller 2, thereby reliably sealing both ends of each groove 201 and preventing the insert 204 from sliding in the groove 201. If disassembly or replacement is required, simply loosen the fastening bolt 208 to separate it from the cover 202, remove the T-shaped plate 206, and then peel off the covering layer 203 to separate the insert 204 from the groove 201 one by one. The installation process is carried out in the reverse order.

[0018] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A cylindrical template arc surface grinding and dust removal integrated machine, comprising rollers (2) symmetrically arranged on one side of the machine body (1), characterized in that: The outer wall of the idler roller (2) is interlocked with a covering layer (203). The covering layer (203) has a non-closed cylindrical covering structure. The two ends of the covering layer cooperate to form a T-groove (205). A T-plate (206) is movably fitted inside the T-groove (205). The T-plate (206) is detachably connected to the idler roller (2) through fastening components at both ends.

2. The integrated machine for grinding and dust removal of the arc surface of a cylindrical template according to claim 1, characterized in that: The inner wall of the covering layer (203) is provided with a number of inserts (204) at equal intervals along its two ends toward the inward direction.

3. The integrated machine for grinding and dust removal of the arc surface of a cylindrical template according to claim 2, characterized in that: The outer wall of the idler roller (2) is provided with several grooves (201) at equal intervals along the axial direction; The slots (201) are evenly distributed around the axis of the roller (2) and match the blocks (204).

4. The integrated machine for grinding and dust removal of the arc surface of cylindrical templates according to claim 1, characterized in that: The fastening assembly includes extension plates (207) fixedly connected to both ends of the T-shaped plate (206); The two ends of the idler roller (2) are fixedly connected with caps (202); The extension plate (207) is detachably and fixedly connected to the cover (202) by fastening bolts (208).

5. The integrated machine for grinding and dust removal of the arc surface of cylindrical templates according to claim 1, characterized in that: The top surface of the T-shaped plate (206) is a transition arc surface that matches the circumferential curvature of the covering layer (203).

6. The integrated machine for grinding and dust removal of the arc surface of a cylindrical template according to claim 4, characterized in that: The diameter of the cover (202) is the same as that of the idler roller (2); And smaller than the outer diameter of the covering layer (203) when it covers the idler roller (2).

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