Wood-plastic door panel shaping equipment

Abstract

The utility model discloses a wood -plastic door panel setting equipment, including mounting support, the outer wall of mounting support is inlayed and is installed with conveyer, one side of conveyer and be located the outer wall of mounting support is installed with setting casing, the utility model discloses a setting assembly can realize the door panel piece to carry out drying, and its clamping fixed, through the electric control telescopic pneumatic cylinder of fixed block both sides is opposite to the connecting block of both sides and applies the reverse tension, when the installation base drives motor and gear box to move to the inside, will make gear box drive polishing block to adhere on the outer wall of door panel piece, then operator closes the switch of controller, to make the electric control telescopic pneumatic cylinder stop running, then open the switch of controller, to make the controller control drive motor and run, and then make the drive shaft of drive motor through gear box and guide rod drive polishing block and run, will make polishing block to the edge of the both sides of door panel piece and polish.

Description

Technical Field

[0001] This utility model relates to the field of wood-plastic door processing technology, specifically to a wood-plastic door panel shaping device. Background Technology

[0002] Wood-plastic composite door panels are a type of material made by mixing PVC resin and high-quality wood powder with some auxiliary materials in a certain proportion and then manufacturing them through a molding process. They combine the excellent properties of wood and plastic, and the products produced achieve a true wood-like effect. However, when existing wood-plastic door panel shaping equipment dries and shapes wood-plastic door panels, the edges of the template are easily deformed by heat, which affects the shaping effect of the wood-plastic door panels. At the same time, the edges of the wood-plastic door panels need to be cut and shaped. When facing wood-plastic door panels of different widths, the existing shaping equipment requires manual adjustment of the shaping structure, which is not practical. Therefore, a wood-plastic door panel shaping equipment is needed to improve the above problems. Utility Model Content

[0003] This invention provides a wood-plastic door panel shaping device to solve the above-mentioned problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A wood-plastic composite door panel shaping device includes a mounting bracket. A conveyor is embedded in the outer wall of the mounting bracket. A shaping housing is mounted on one side of the conveyor and on the outer wall of the mounting bracket. A controller is mounted on the side wall of the shaping housing. A shaping component is mounted on the inner wall of the shaping housing. A door panel side processing component is mounted directly below the shaping housing and on the inner wall of the mounting bracket. Limiting plates are mounted on opposite outer walls of the mounting bracket. Multiple sets of limiting plates are located on the outer walls of the mounting bracket. Limiting rollers are sequentially mounted on the outer walls of the limiting plates from left to right. The limiting rollers and the limiting plates are connected by a rotatable connection. Multiple sets of limiting rollers are located on the outer walls of the limiting plates.

[0005] As a preferred embodiment of this utility model, the shaping component includes a dryer and a fixing plate. The dryer is embedded in the inner wall of the shaping shell. Multiple fixing plates are provided and are respectively located on the opposing inner walls of the shaping shell. A limiting groove is formed on the outer wall of the fixing plate, and a sliding block is slidably connected to the inner wall of the limiting groove.

[0006] As a preferred embodiment of this utility model, an electrically controlled cylinder is installed on the top outer wall of the sliding block. Two sets of electrically controlled cylinders are provided and are respectively located on the top outer wall of the sliding block. One end of the electrically controlled cylinder is connected to the inner wall of the shaping housing. A downward pressure roller is rotatably connected to the opposing inner walls of the sliding block.

[0007] As a preferred embodiment of this utility model, the door panel side processing component includes a limiting guide rail and a fixing block. The limiting guide rail is provided in multiple sets and is located on the inner wall of the mounting bracket. A mounting base is slidably connected to the outer wall of the limiting guide rail. A connecting block is installed on the bottom outer wall of the mounting base. A drive motor is installed on the base surface of the mounting base.

[0008] As a preferred embodiment of this utility model, a gearbox is installed on one side of the drive motor and on the outer wall of the mounting base, wherein the power end of the gearbox is connected to the drive shaft of the drive motor, and a guide rod is installed on the output end of the gearbox.

[0009] As a preferred embodiment of this utility model, a grinding block is installed at one end of the guide rod, wherein the grinding block is located in the inner cavity of the shaping shell, and the fixing block is embedded in the inner wall of the mounting bracket.

[0010] As a preferred embodiment of this utility model, an electrically controlled telescopic cylinder is installed on the opposite outer wall of the fixed block, wherein multiple sets of electrically controlled telescopic cylinders are provided and are respectively located on the opposite outer wall of the fixed block, and one end of the electrically controlled telescopic cylinder is connected to a connecting block.

[0011] As a preferred embodiment of this utility model, the controller is connected to the conveyor, dryer, electric cylinder, drive motor and electric telescopic cylinder by wires, and the connection method is electrical connection. The outer wall of the conveyor is provided with door panel.

[0012] This utility model's shaping component can clamp and fix door panels during drying. The controller controls the operation of the electric cylinder, which in turn applies downward pressure to the sliding block at one end. This causes the sliding block to move downward on the inner wall of the limiting groove, pressing down on the door panel. This causes the sliding block to drive the pressure roller to press down and fix the door panel. Subsequently, the controller controls the dryer to operate, so that the dryer dries and shapes the door panel. Since the pressure roller fixes the door panel from both sides, the edges of the door panel will not deform when it is being dried.

[0013] This utility model door panel side processing component can adjust the spacing of the components to grind door panels of different widths. The electrically controlled telescopic cylinders on both sides of the fixed block simultaneously apply reverse pulling force to the connecting blocks on both sides. When the mounting base drives the drive motor and gearbox to move inward, the gearbox will cause the grinding block to fit against the outer wall of the door panel. Then the operator turns off the controller switch to stop the electrically controlled telescopic cylinders from operating. Then the controller switch is turned on to control the drive motor to operate, which in turn causes the drive shaft of the drive motor to drive the grinding block through the gearbox and guide rod, causing the grinding block to grind the edges on both sides of the door panel. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the shell of this utility model; Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A; Figure 4 This is a schematic diagram of the grinding block structure of this utility model; Figure 5 This is a schematic diagram of the door panel side processing component of this utility model.

[0015] In the diagram: 1. Mounting bracket; 2. Conveyor; 3. Shaping housing; 4. Controller; 5. Shaping assembly; 501. Dryer; 502. Fixing plate; 503. Limiting groove; 504. Sliding block; 505. Electric cylinder; 506. Pressing roller; 6. Door panel side processing assembly; 601. Limiting guide rail; 602. Fixing block; 603. Mounting base; 604. Connecting block; 605. Drive motor; 606. Gearbox; 607. Guide rod; 608. Grinding block; 609. Electric telescopic cylinder; 7. Limiting plate; 8. Limiting roller; 9. Door panel component. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] Example: Please refer to Figure 1-5 The illustrated wood-plastic door panel shaping equipment includes a mounting bracket 1, a conveyor 2 embedded in the outer wall of the mounting bracket 1, a shaping housing 3 mounted on one side of the conveyor 2 and located on the outer wall of the mounting bracket 1, a controller 4 mounted on the side wall of the shaping housing 3, a shaping component 5 mounted on the inner wall of the shaping housing 3, a door panel side processing component 6 mounted directly below the shaping housing 3 and located on the inner wall of the mounting bracket 1, and limit plates 7 mounted on the opposite outer walls of the mounting bracket 1, wherein multiple sets of limit plates 7 are provided and are located on the outer walls of the mounting bracket 1, and limit rollers 8 are sequentially mounted on the outer walls of the limit plates 7 from left to right, wherein the limit rollers 8 and the limit plates 7 are connected by a rotatable connection, and multiple sets of limit rollers 8 are provided and are located on the outer walls of the limit plates 7.

[0018] In this embodiment, specific references Figure 1 , Figure 2 and Figure 3 The shaping component 5 includes a dryer 501 and a fixing plate 502. The dryer 501 is embedded in the inner wall of the shaping housing 3. The fixing plate 502 is provided in multiple sets and is located on opposite inner walls of the shaping housing 3. A limiting groove 503 is provided on the outer wall of the fixing plate 502. A sliding block 504 is slidably connected to the inner wall of the limiting groove 503. An electric control cylinder 505 is installed on the top outer wall of the sliding block 504. There are two sets of electric control cylinders 505 and they are located on the top outer wall of the sliding block 504. One end of the electric control cylinder 505 is connected to the inner wall of the shaping housing 3. A downward pressure roller 506 is rotatably connected to the opposite inner wall of the sliding block 504.

[0019] In this embodiment, specific references Figure 1 , Figure 2 , Figure 4 and Figure 5 The door panel side processing component 6 includes a limiting guide rail 601 and a fixing block 602. Multiple sets of limiting guide rails 601 are provided and located on the inner wall of the mounting bracket 1. A mounting base 603 is slidably connected to the outer wall of the limiting guide rail 601. A connecting block 604 is installed on the bottom outer wall of the mounting base 603. A drive motor 605 is installed on the base surface of the mounting base 603. A gearbox 606 is installed on one side of the drive motor 605 and on the outer wall of the mounting base 603. The power end of the gearbox 606 is connected to... The drive shaft of the drive motor 605 has a guide rod 607 installed at the output end of the gearbox 606. A grinding block 608 is installed at one end of the guide rod 607. The grinding block 608 is located in the inner cavity of the shaping housing 3. The fixing block 602 is embedded in the inner wall of the mounting bracket 1. An electrically controlled telescopic cylinder 609 is installed on the opposite outer wall of the fixing block 602. Multiple sets of electrically controlled telescopic cylinders 609 are provided and are located on the opposite outer walls of the fixing block 602. One end of the electrically controlled telescopic cylinder 609 is connected to a connecting block 604.

[0020] The controller 4 is electrically connected to the conveyor 2, dryer 501, electric cylinder 505, drive motor 605, and electric telescopic cylinder 609 via wires, thereby energizing the device and enabling the controller 4 to control the operation of the conveyor 2, dryer 501, electric cylinder 505, drive motor 605, and electric telescopic cylinder 609. A door panel 9 is provided on the outer wall of the conveyor 2.

[0021] When the wood-plastic door panel shaping equipment of this solution is working, the controller 4 is turned on to control the conveyor 2 to run. Then the door panel 9 is placed on the outer wall of the conveyor 2, so that the conveyor 2 can transport the door panel 9. At the same time, the limiting roller 8 will limit the door panel 9 so that the position of the door panel 9 is in line with the subsequent processing.

[0022] After the door panel 9 is moved to the appropriate position, the controller 4 controls the conveyor 2 to stop operating. At the same time, the controller 4 is turned on, which causes the controller 4 to control the electric cylinder 505 to operate. This causes one end of the electric cylinder 505 to apply downward pressure to the sliding block 504, which in turn causes the sliding block 504 to move downward on the inner wall of the limiting groove 503. This causes the sliding block 504 to press down on the door panel 9, which in turn causes the sliding block 504 to drive the pressing roller 506 to press down and fix the door panel 9. Subsequently, the controller 4 controls the dryer 501 to operate, so that the dryer 501 can dry and shape the door panel 9. Since the pressing roller 506 fixes the door panel 9 from both sides, the edges of the door panel 9 will not deform when it is dried. This solves the problem that in existing wood-plastic door panel shaping equipment, the edges of the template are easily deformed by heat when drying and shaping wood-plastic door panels, which affects the shaping effect of the wood-plastic door panels.

[0023] The operator turns on the switch of controller 4, causing controller 4 to operate the electrically controlled telescopic cylinder 609. One end of the electrically controlled telescopic cylinder 609, via connecting block 604, applies a lateral pulling force to the mounting base 603, causing the mounting base 603 to slide laterally on the outer wall of the limit guide rail 601. Simultaneously, the electrically controlled telescopic cylinders 609 on both sides of the fixing block 602 apply a reverse pulling force to the connecting blocks 604 on both sides. When the mounting base 603 drives the drive motor 605 and gearbox 606 to move inward, the gearbox 606 causes the grinding block 608 to adhere to the... On the outer wall of the door panel 9, the operator then turns off the switch of the controller 4 to stop the operation of the electrically controlled telescopic cylinder 609, and then turns on the switch of the controller 4 to control the drive motor 605 to operate. This causes the drive shaft of the drive motor 605 to drive the grinding block 608 through the gearbox 606 and the guide rod 607. The grinding block 608 then grinds the edges on both sides of the door panel 9, thus solving the problem that the edges of the wood-plastic door panel need to be cut and shaped. For wood-plastic door panels of different widths, the existing shaping equipment requires manual adjustment of the shaping structure, which is not practical.

[0024] The conveyor 2, dryer 501, electrically controlled cylinder 505, drive motor 605, electrically controlled telescopic cylinder 609, and controller 4 used in this utility model are all existing known electrical devices, and can all be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the conveyor 2, dryer 501, electrically controlled cylinder 505, drive motor 605, electrically controlled telescopic cylinder 609, and controller 4 will not be described in detail here.

[0025] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wood-plastic composite door panel shaping device, comprising a mounting bracket (1), characterized in that: A conveyor (2) is embedded in the outer wall of the mounting bracket (1). A shaping housing (3) is installed on one side of the conveyor (2) and on the outer wall of the mounting bracket (1). A controller (4) is installed on the side wall of the shaping housing (3). A shaping component (5) is installed on the inner wall of the shaping housing (3). A door panel side processing component (6) is installed directly below the shaping housing (3) and on the inner wall of the mounting bracket (1). A limiting plate (7) is installed on the opposite outer wall of the mounting bracket (1). Multiple sets of limiting plates (7) are provided and are located on the outer wall of the mounting bracket (1). Limiting rollers (8) are installed on the outer wall of the limiting plate (7) from left to right. The limiting rollers (8) and the limiting plate (7) are connected by rotation. Multiple sets of limiting rollers (8) are provided and are located on the outer wall of the limiting plate (7).

2. The wood-plastic door panel shaping equipment according to claim 1, characterized in that: The shaping component (5) includes a dryer (501) and a fixing plate (502). The dryer (501) is embedded in the inner wall of the shaping shell (3). The fixing plate (502) is provided in multiple sets and is located on the opposing inner walls of the shaping shell (3). A limiting groove (503) is opened on the outer wall of the fixing plate (502), and a sliding block (504) is slidably connected to the inner wall of the limiting groove (503).

3. The wood-plastic door panel shaping equipment according to claim 2, characterized in that: An electric cylinder (505) is installed on the top outer wall of the sliding block (504). Two sets of electric cylinders (505) are provided and are located on the top outer wall of the sliding block (504). One end of the electric cylinder (505) is connected to the inner wall of the shaping housing (3). A pressing roller (506) is rotatably connected to the opposite inner wall of the sliding block (504).

4. The wood-plastic door panel shaping equipment according to claim 3, characterized in that: The door panel side processing component (6) includes a limiting guide rail (601) and a fixing block (602). The limiting guide rail (601) is provided in multiple sets and is located on the inner wall of the mounting bracket (1). The outer wall of the limiting guide rail (601) is slidably connected to the mounting base (603). The bottom outer wall of the mounting base (603) is equipped with a connecting block (604). The base surface of the mounting base (603) is equipped with a drive motor (605).

5. The wood-plastic door panel shaping equipment according to claim 4, characterized in that: A gearbox (606) is mounted on one side of the drive motor (605) and on the outer wall of the mounting base (603), wherein the power end of the gearbox (606) is connected to the drive shaft of the drive motor (605), and a guide rod (607) is mounted on the output end of the gearbox (606).

6. The wood-plastic door panel shaping equipment according to claim 5, characterized in that: A grinding block (608) is installed at one end of the guide rod (607), wherein the grinding block (608) is located in the inner cavity of the shaping housing (3), and the fixing block (602) is embedded in the inner wall of the mounting bracket (1).

7. The wood-plastic door panel shaping equipment according to claim 6, characterized in that: An electrically controlled telescopic cylinder (609) is installed on the opposite outer wall of the fixed block (602). Multiple sets of electrically controlled telescopic cylinders (609) are provided and are respectively located on the opposite outer wall of the fixed block (602). One end of the electrically controlled telescopic cylinder (609) is connected to a connecting block (604).

8. The wood-plastic door panel shaping equipment according to claim 7, characterized in that: The controller (4) is connected to the conveyor (2), dryer (501), electric cylinder (505), drive motor (605) and electric telescopic cylinder (609) via wires and the connection method is electrical connection. The outer wall of the conveyor (2) is provided with door panel (9).

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