An ear folding and deburring apparatus
Patent Information
- Application Number
- CN202522410917.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-13
AI Technical Summary
但是在实际使用时,一些形状大小不一的产品的局部区域需要打磨,上述装置只能对产品的表面平面进行打磨,难以对产品的局部区域进行精细打磨,同时不同形状的产品难以限位,通常需要不同的工装配合固定产品,导致打磨效率较低
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is a deburring device for folded ears, which has the characteristics of high grinding efficiency. Through the cooperation of the first limiting component and the second limiting component with the conveying drive component, various different materials are stably conveyed to the grinding area. A pair of grinding wheels rub against the burrs on the edge of the folded ear, avoiding incomplete grinding caused by slight shaking of the material, further improving the local grinding precision and increasing the grinding efficiency.
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Figure CN224855561U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical manufacturing and automation technology, and more particularly to a deburring device for folded ears. Background Technology
[0002] In the manufacturing of automotive parts, metal stamping parts, and home appliance accessories, "folded lug" type structural parts are common basic components. Their processing usually involves stamping, bending, and cutting. However, after these processes, metal burrs or plastic flash are easily generated at the edges and joints of the folded lugs, requiring grinding to facilitate further processing.
[0003] Chinese patent CN207953411U discloses a deburring device. This device uses a feeding mechanism to transport products from a storage mechanism to a turntable. The turntable rotates, sequentially transporting the products to a surface grinding station, a side grinding station, and a unloading station. The surface grinding mechanism grinds the surface of the product, the side grinding mechanism grinds the sides of the product, and finally the unloading mechanism removes the product from the turntable, thus achieving the deburring process. However, in practical use, some products of varying shapes and sizes require grinding in specific areas. The aforementioned device can only grind the surface of the product, making it difficult to perform fine grinding on specific areas. Furthermore, products of different shapes are difficult to position, typically requiring different tooling to fix the products, resulting in low grinding efficiency.
[0004] Therefore, it is necessary to develop an ear-folding deburring device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a high-efficiency deburring device for folded ears.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a deburring device for folded ears, comprising: A conveyor bed includes a fixed frame, a conveyor drive assembly installed in the fixed frame, a first limiting assembly disposed in the conveyor drive assembly, and a second limiting assembly disposed outside the conveyor drive assembly. The conveyor drive assembly is provided with a pusher. The first limiting assembly and the second limiting assembly move relative to each other or in opposite directions from the inner and outer sides of the pusher, respectively. A grinding device includes a bracket, an adjusting component mounted on the bracket, and a grinding drive unit driven by the adjusting component. The grinding drive unit is connected to a grinding wheel, which is located above the conveyor bed.
[0007] Furthermore, the grinding device includes a transmission assembly, the output end of the grinding drive component is provided with a drive wheel, the transmission assembly is connected to a driven wheel, and the drive wheel and the driven wheel are driven by a belt.
[0008] Furthermore, one end of the transmission assembly is positioned below the grinding drive, and the other end extends above the conveyor bed and is connected to the grinding wheel. The grinding drive drives the grinding wheel to rotate via the transmission assembly.
[0009] Furthermore, the grinding wheels are provided in pairs, and the distance between the pair of grinding wheels is the same as the distance between the material folds.
[0010] Furthermore, the pitch adjustment assembly includes a pitch adjustment drive component, a pitch adjustment drive shaft connected to the pitch adjustment drive component, and a movable plate fixedly connected to the pitch adjustment drive shaft, wherein the grinding drive component is fixedly mounted on the movable plate.
[0011] Furthermore, the movable plate moves closer to or further away from the conveyor bed along the support via a slide rail.
[0012] Furthermore, the first limiting component includes a first driving part and a first clamping part. The first clamping part includes a main body, a clamping protrusion fixedly connected to the main body, and a connecting block. The main body is connected to the first driving part through the connecting block.
[0013] Furthermore, the main body is provided with a pair of clamping protrusions fixed to opposite sides of the pair of main bodies, with both ends extending horizontally along the main body and the ends bending to the outside of the conveying drive assembly.
[0014] Furthermore, the clamping protrusion at the grinding position is provided with a magnetic suction element.
[0015] Furthermore, the second limiting component includes a second driving part and a second clamping part. The second clamping part includes a motherboard, an outer clamping member fixedly connected to the motherboard, and a connecting member. The motherboard is connected to the second driving part through the connecting member.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is a deburring device for folded ears, which has the characteristics of high grinding efficiency. Through the cooperation of the first limiting component and the second limiting component with the conveying drive component, various different materials are stably conveyed to the grinding area. A pair of grinding wheels rub against the burrs on the edge of the folded ear, avoiding incomplete grinding caused by slight shaking of the material, further improving the local grinding precision and increasing the grinding efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of a deburring device for folding ears according to the present invention; Figure 2 for Figure 1 The diagram shows the conveyor bed structure of the ear-folding deburring equipment; Figure 3 for Figure 2 A schematic diagram of the conveyor drive assembly structure of the conveyor bed in the ear-folding deburring equipment shown. Figure 4 for Figure 2 A partial structural schematic diagram of the first limiting component of the conveyor bed in the ear-folding deburring device shown; Figure 5 for Figure 2 A partial structural diagram of the second limiting component of the conveyor bed in the deburring device for folding ears is shown. Figure 6 for Figure 4 and Figure 5 A partial structural diagram of the first and second limiting components of the conveyor bed in the ear-folding deburring equipment from another angle; Figure 7 for Figure 2 The diagram shows a partial structural diagram of the conveyor bed of the ear-folding deburring equipment. Figure 8 for Figure 1 The diagram shows the structure of the grinding device in the ear-folding deburring equipment.
[0019] In the diagram: 1. Frame; 2. Conveyor bed; 21. Fixed frame; 22. Conveyor drive assembly; 221. Drive shaft; 222. Drive gear; 223. Chain; 224. Pushing component; 2241. Clearance groove; 2242. Fixed block; 225. Motor; 23. First limiting assembly; 231. First drive unit; 2311. First handwheel; 2312. First transmission rod; 232. First clamping unit; 2321. Main body; 2322. Clamping protrusion; 2323. Connecting block; 24. Second limiting assembly; 241. Second drive unit; 2411, Second handwheel; 2412, Second transmission rod; 242, Second clamping part; 2421, Main board; 2422, Outer clamping part; 2423, Connecting part; 3, Grinding device; 31, Bracket; 32, Grinding drive component; 321, Drive wheel; 33, Transmission assembly; 331, Driven wheel; 34, Grinding wheel; 35, Adjustment assembly; 351, Adjustment drive component; 352, Adjustment drive shaft; 353, Moving plate; 4, Magnetic suction component; 10, Slider; 20, Track; 30, First transmission structure; 40, Second transmission structure. Detailed Implementation
[0020] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the following detailed description, in conjunction with the accompanying drawings and preferred embodiments, provides a detailed account of the specific implementation methods, structures, features, and effects proposed according to this utility model. In the following description, different "one embodiment" or "another embodiment" do not necessarily refer to the same embodiment. Furthermore, specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.
[0022] The specific solution provided by this utility model will be described in detail below with reference to the accompanying drawings.
[0023] Please refer to Figures 1 to 8 This utility model is a deburring device for folded ears, including a frame 1, a conveyor bed 2 installed on the frame 1, and a grinding device 3 located on one side of the conveyor bed 2.
[0024] Please refer to Figure 1 The frame 1 is used to support the conveyor bed 2 and the grinding device 3.
[0025] Please refer to Figures 2 to 7 The conveyor bed 2 includes a fixed frame 21, a conveying drive assembly 22 mounted on the fixed frame 21, a first limiting assembly 23, and a second limiting assembly 24.
[0026] The fixed frame 21 is installed inside the frame 1 and is used to support the conveying drive assembly 22, the first limiting assembly 23, and the second limiting assembly 24.
[0027] Please refer to Figures 2 to 3 The conveying drive assembly 22 includes a drive shaft 221 mounted at both ends of a fixed frame 21, a drive gear 222 sleeved on the drive shaft 221, and a chain 223 surrounding the drive gear 222. The drive shaft 221 is mounted at both ends of the fixed frame 21 by bearings, the drive gear 222 is mounted at both ends of the drive shaft 221 by bearings, and the chain 223 surrounds the drive gear 222 at both ends of the drive shaft 221, so that the pair of drive shafts 221 and drive gears 222 rotate synchronously.
[0028] Chain 223 is riveted with several pushing members 224. The two ends of the pushing members 224 are fixedly connected to the chain 223 surrounding the transmission gears 222 at both ends of the transmission shaft 221. The pushing members 224 move with the chain 223. Specifically, the pushing member 224 has a clearance groove 2241 formed by deformation of its lower surface, which allows the first limiting component 23 to move. The upper surface of the pushing member 224 is provided with a fixing block 2242, which extends along the front end of the deformation area of the pushing member 224 to increase the contact area of the pushed material.
[0029] The conveying drive assembly 22 includes a motor 225, which is connected to any drive shaft 221.
[0030] Please refer to Figure 4 and Figure 6 The first limiting component 23 includes a first driving part 231 and a first clamping part 232 connected to the first driving part 231.
[0031] The first drive unit 231 includes a first handwheel 2311 and a first transmission rod 2312 connected to the first handwheel 2311. The first handwheel 2311 is located outside the fixed frame 21, and the first transmission rod 2312 is located inside the fixed frame 21, with one end passing through the fixed frame 21 and connected to the first handwheel 2311.
[0032] The first clamping part 232 includes a main body 2321, a clamping protrusion 2322 fixedly connected to the main body 2321, and a connecting block 2323.
[0033] A pair of main bodies 2321 are located between a pair of chains 223. A pair of connecting blocks 2323 are fixed below the pair of main bodies 2321. The first transmission rod 2312 is a bidirectional threaded screw. The connecting blocks 2323 are sleeved on the two threaded areas of the first transmission rod 2312 in different directions. The clamping protrusion 2322 is fixed on the opposite side of the pair of main bodies 2321, with both ends extending horizontally along the main body 2321 and the ends bending to the outside of the transmission shaft 221. The first handwheel 2311 is operated to drive the clamping protrusion 2322 to move relative to or opposite to each other within the clearance groove 2241 via the first transmission rod 2312.
[0034] A slider 10 is installed on the lower surface of the main body 2321, and a track 20 is laid on the surface of the fixing frame 21. The slider 10 and the track 20 are connected in cooperation, and the clamping protrusion 2322 moves along the track 20 through the slider 10.
[0035] Preferably, the first clamping part 232 is provided in pairs, one of which is connected to the first handwheel 2311, and the other is connected to the first transmission structure 30, and the first transmission structure 30 is linked with the first handwheel 2311.
[0036] Please refer to Figures 5 to 7 The second limiting component 24 includes a second driving part 241 and a second clamping part 242 connected to the second driving part 241.
[0037] The second drive unit 241 includes a second handwheel 2411 and a second transmission rod 2412 connected to the second handwheel 2411. The second handwheel 2411 is located outside the fixed frame 21, and the second transmission rod 2412 is located inside the fixed frame 21, with one end passing through the fixed frame 21 and connected to the second handwheel 2411.
[0038] The second clamping part 242 includes a main board 2421, an outer clamping member 2422 fixedly connected to the main board 2421, and a connector 2423.
[0039] A pair of main boards 2421 are located outside a pair of chains 223. A pair of connecting members 2423 are fixed below the pair of main boards 2421. The second transmission rod 2412 is a bidirectional threaded screw. The connecting member 2423 is sleeved on the two threaded areas of the second transmission rod 2412 in different directions. The outer clamping member 2422 is fixed to the opposite side of the pair of main boards 2421, and its two ends extend horizontally along the main boards 2421. The second handwheel 2411 is operated to drive the outer clamping member 2422 to move relative to or opposite to each other through the second transmission rod 2412.
[0040] A slider 10 is mounted on the lower surface of the motherboard 2421, and a track 20 is laid on the surface of the fixing frame 21. The slider 10 and the track 20 are connected in cooperation, and the outer clamping member 2422 moves along the track 20 through the slider 10.
[0041] Preferably, a pair of second clamping parts 242 are provided, one of which is connected to a second handwheel 2411, and the other is connected to a second transmission structure 40, which is linked with the second handwheel 2411.
[0042] Please refer to Figure 1 and Figure 8 The grinding device 3 includes a bracket 31, a grinding drive component 32 mounted on the bracket 31, a transmission assembly 33 connected to the grinding drive component 32, and a grinding wheel 34.
[0043] The bracket 31 supports the grinding drive component 32, the transmission assembly 33, and the grinding wheel 34.
[0044] The grinding drive unit 32 is a motor of a certain specification, and the transmission assembly 33 is located below the grinding drive unit 32. Specifically, the output end of the grinding drive unit 32 is provided with a drive wheel 321, and the transmission assembly 33 is connected to a driven wheel 331. The drive wheel 321 and the driven wheel 331 are driven by a belt.
[0045] One end of the transmission assembly 33 is positioned below the grinding drive component 32, and the other end extends above the conveyor bed 2, connecting to the grinding wheel 34. The grinding drive component 32 drives the grinding wheel 34 to rotate via the transmission assembly 33. There is a pair of grinding wheels 34, and the distance between the pair of grinding wheels 34 is the same as the distance between the material folds.
[0046] The grinding device 3 includes a pitch adjustment assembly 35, which includes a pitch adjustment drive 351, a pitch adjustment drive shaft 352 connected to the pitch adjustment drive 351, and a movable plate 353 fixedly connected to the pitch adjustment drive shaft 352. The grinding drive 32 is fixedly mounted on the movable plate 353, and the movable plate 353 moves closer to or further away from the conveyor bed 2 along the support 31 via a slide rail.
[0047] Preferably, the clamping protrusion 2322 is provided with a magnetic suction element 4 at the grinding position.
[0048] In use, the operator rotates the first handwheel 2311, which moves the main body 2321 via the first transmission rod 2312, ultimately adjusting the clamping protrusion 2322 on the main body 2321 to fit the inner side of the material. Similarly, the operator rotates the second handwheel 2411, which moves the main board 2421 via the second transmission rod 2412, ultimately adjusting the outer clamping member 2422 on the main board 2421 to fit the outer side of the material. The clamping protrusion 2322 and the outer clamping member 2422 respectively restrict the position of the material from the inner and outer sides. After the limiting adjustment is completed, the material is placed on the pusher 224, with the inner side of the material fitting the clamping protrusion 2322 of the first limiting component 23 and the outer side fitting the outer clamping member 2422 of the second limiting component 24. The conveying drive component 22 is then started to begin conveying.
[0049] When the material moves to the bottom of the grinding device 3, the fold of the material just enters between a pair of grinding wheels 34. The high-speed rotating grinding wheels 34 come into contact with the burrs on the surface of the fold and remove the burrs through physical friction. The material is continuously conveyed by the pusher 224. After the fold has completely passed the grinding wheels 34, the deburring process is completed, and the material continues to move along the conveying path to the discharge end of the conveying bed 2.
[0050] This utility model is a deburring device for folded ears, which has the characteristics of high grinding efficiency. Through the cooperation of the first limiting component and the second limiting component with the conveying drive component, various different materials are stably conveyed to the grinding area. A pair of grinding wheels rub against the burrs on the edge of the folded ear, avoiding incomplete grinding caused by slight shaking of the material, further improving the local grinding precision and increasing the grinding efficiency.
[0051] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A deburring device for folded ears, characterized in that, include: The conveying bed (2) includes a fixed frame (21), a conveying drive assembly (22) installed in the fixed frame (21), a first limiting assembly (23) disposed in the conveying drive assembly (22), and a second limiting assembly (24) disposed outside the conveying drive assembly (22). The conveying drive assembly (22) is provided with a pusher (224). The first limiting assembly (23) and the second limiting assembly (24) move relative to each other or in opposite directions from the inner and outer sides of the pusher (224). The grinding device (3) includes a bracket (31), an adjustment component (35) mounted on the bracket (31), and a grinding drive (32) driven by the adjustment component (35). The grinding drive (32) is connected to a grinding wheel (34), which is located above the conveyor bed (2).
2. The deburring equipment for folding ears according to claim 1, characterized in that: The grinding device (3) includes a transmission assembly (33), the output end of the grinding drive (32) is provided with a drive wheel (321), the transmission assembly (33) is connected to a driven wheel (331), and the drive wheel (321) and the driven wheel (331) are driven by a belt.
3. The ear-folding deburring device according to claim 2, characterized in that: One end of the transmission assembly (33) is placed below the grinding drive (32), and the other end extends above the conveyor bed (2) and is connected to the grinding wheel (34). The grinding drive (32) drives the grinding wheel (34) to rotate through the transmission assembly (33).
4. The deburring device for folding ears according to claim 1, characterized in that: The grinding wheels (34) are provided in pairs, and the distance between the pair of grinding wheels (34) is the same as the distance between the material folds.
5. The deburring device for folding ears according to claim 1, characterized in that: The pitch adjustment assembly (35) includes a pitch adjustment drive (351), a pitch adjustment drive shaft (352) connected to the pitch adjustment drive (351), and a movable plate (353) fixedly connected to the pitch adjustment drive shaft (352). The grinding drive (32) is fixedly installed on the movable plate (353).
6. The ear-folding deburring device according to claim 5, characterized in that: The movable plate (353) moves closer to or further away from the conveyor bed (2) along the support (31) via a slide rail.
7. The ear-folding deburring device according to claim 1, characterized in that: The first limiting component (23) includes a first driving part (231) and a first clamping part (232). The first clamping part (232) includes a main body (2321), a clamping protrusion (2322) fixedly connected to the main body (2321), and a connecting block (2323). The main body (2321) is connected to the first driving part (231) through the connecting block (2323).
8. The ear-folding deburring device according to claim 7, characterized in that: The main body (2321) is provided with a pair of clamping protrusions (2322) fixed to opposite sides of the pair of main bodies (2321), with both ends extending horizontally along the main body (2321) and the ends bending to the outside of the conveying drive assembly (22).
9. The ear-folding deburring device according to claim 8, characterized in that: The clamping protrusion (2322) is provided with a magnetic suction element (4) at the grinding position.
10. The ear-folding deburring device according to claim 1, characterized in that: The second limiting component (24) includes a second driving part (241) and a second clamping part (242). The second clamping part (242) includes a main board (2421), an outer clamping member (2422) fixedly connected to the main board (2421), and a connector (2423). The main board (2421) is connected to the second driving part (241) through the connector (2423).
Citation Information
Patent Citations
Chip removing device
CN207953411U