A steel plate beveling trimming device
Patent Information
- Application Number
- CN202522444159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0003]现有技术中,如专利号CN222570270U公开了一种用于钢板焊接时的坡口打磨装置,包括手柄、打磨轮和半圆挡盘,所述手柄内部设有用于带动打磨轮转动的驱动件,半圆挡盘安装在手柄与打磨轮之间并位于打磨轮靠近手柄的一侧,半圆挡盘的开口端可拆卸安装有活动挡罩,这种打磨装置主要解决了产生的碎屑问题,而打磨过程中的打磨角度受工人操作影响,从而在修整后会降低钢板坡口的精度
通过将用于修整钢板坡口的定刮组件和移磨组件设置在翻板上,能够灵活调整修整的倾角,以适应钢板的坡口角度,提高了修整精度,然后再滑动放置有钢板的夹撑组件靠近定修机构修整,提高了修整操作的稳定性和便利性。
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Figure CN224855562U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel plate processing equipment, specifically a steel plate beveling and trimming device. Background Technology
[0002] Beveling in steel plates refers to cutting or processing the edge of a steel plate to create a bevel at a specific angle and shape, in order to achieve better weld quality and connection strength during welding. The shape and size of the bevel depend on the welding process and the thickness of the steel plate; common bevel types include V-shape, U-shape, and J-shape. The main purpose of beveling is to increase the contact area of the weld joint, reduce welding stress concentration, and ensure the penetration and uniformity of the weld, thereby improving the overall performance of the welded structure. In the field of steel structure welding, the precision of beveling directly affects the weld quality and structural strength. Currently, handheld grinding devices are widely used for steel plate beveling due to their flexibility and ease of operation.
[0003] In the prior art, such as patent number CN222570270U, a bevel grinding device for steel plate welding is disclosed, including a handle, a grinding wheel and a semi-circular baffle. The handle is equipped with a drive component for rotating the grinding wheel. The semi-circular baffle is installed between the handle and the grinding wheel and is located on the side of the grinding wheel closer to the handle. A movable baffle is detachably installed at the open end of the semi-circular baffle. This grinding device mainly solves the problem of generated debris. However, the grinding angle during the grinding process is affected by the operator's operation, which reduces the accuracy of the steel plate bevel after finishing. Summary of the Invention
[0004] The purpose of this invention is to provide a steel plate beveling and trimming device to solve the problems raised in the prior art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: including a base plate, a pad fixed to the top surface of the base plate, a maintenance mechanism disposed on the top surface of the pad, a clamping assembly slidably connected to the top surface of the base plate, and a recycling hopper disposed between the clamping assembly and the pad; The maintenance mechanism includes two brackets fixed to the top surface of the pad, a first positioning bolt connected through the inside of the brackets, a rotating column rotatably connected inside the two brackets, a flap fixed to the side wall of the rotating column, two handles fixed to the top surface of the flap, and a fixed scraping assembly and a moving grinding assembly connected through the inside of the flap.
[0006] As a preferred embodiment, the fixed scraping assembly includes a first motor disposed on the top surface of the flip plate, a bidirectional screw connected to the rotating end of the first motor, and scraping and blowing components respectively threaded onto the two threaded outer walls of the bidirectional screw. The scraping and blowing components are slidably connected inside the flip plate, and the bidirectional screw is rotatably connected to the top surface of the flip plate.
[0007] Preferably, the scraping component includes a first slide plate threaded onto the outer wall of the bidirectional thread, and a fixed scraper plate vertically fixed to the bottom surface of the first slide plate.
[0008] As a preferred embodiment, the scraping and blowing component further includes an air outlet cylinder fixed to the top surface of the fixed scraper, an air pump disposed on the side wall of the first slide plate, an air pipe connected between the air pump and the air outlet cylinder, a side air jet head that passes through and is connected to the side wall of the air outlet cylinder, and the first slide plate is slidably connected to the inside of the flip plate.
[0009] As a preferred option, there are two side jet heads mirrored about the vertical centerline of the air outlet, and the jet direction of the two side jet heads is set along the bottom surface of both sides of the fixed scraper.
[0010] As a preferred option, the scraping component also includes a front jet head that is connected through to one end of the air outlet. The front jet head has a bent structure, and the jet direction of the front jet head is set along the bottom surface of the fixed scraper away from the first slide plate.
[0011] As a preferred embodiment, the milling assembly includes a second motor disposed on the top surface of the flip plate, a one-way screw connected to the rotating end of the second motor, a first slider threaded onto the outer wall of the one-way screw, a milling machine fixed to the bottom surface of the first slider, the milling plane of the milling machine being parallel to the bottom surface of the flip plate, and the first slider being slidably connected inside the flip plate.
[0012] As a preferred embodiment, the clamping assembly includes a pneumatic rod disposed on the top surface of the base plate, a push plate connected to the telescopic end of the pneumatic rod, two second support plates respectively fixed on both sides of the push plate, rollers rotatably connected to the side walls of the second support plates, a guide rod connected to the rear wall of the second support plates, a first fixing plate spanning and fixed to the top surfaces of the two second support plates, and two sets of fixed clamping components disposed on the top surface of the first fixing plate. The first fixing plate has two storage slots on the side near the pad, the width of which is greater than the width of the fixed scraper, and one end of the guide rod is slidably inserted into the inside of the pad.
[0013] As a preferred embodiment, the clamping component includes a first support plate slidably connected to the top surface of the first fixed plate, a second sliding plate fixed to the bottom side wall of the first support plate, a second positioning bolt threadedly connected to the inside of the second sliding plate, a second fixed plate fixed to the top side wall of the support plate, an adjusting bolt threadedly connected to the inside of the second fixed plate, and a clamping plate rotatably connected to the bottom end of the adjusting bolt. One side of the clamping plate is fitted against the side wall of the first support plate, the second sliding plate is slidably fitted against the top surface of the first fixed plate, and two second sliders are fixed to the bottom surface of the first support plate. The second sliders are slidably connected to the inside of the first fixed plate, and a limiting plate is fixed across the bottom surfaces of the two second sliders. The limiting plate is slidably fitted against the bottom surface of the first fixed plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are: By setting the fixed scraping component and the moving grinding component for trimming the bevel of the steel plate on the flip plate, the trimming angle can be flexibly adjusted to adapt to the bevel angle of the steel plate, thus improving the trimming accuracy. Then, the clamping component with the steel plate is slidably placed close to the fixed trimming mechanism for trimming, which improves the stability and convenience of the trimming operation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a steel plate beveling and trimming device according to the present invention; Figure 2 This is a schematic diagram of the maintenance mechanism of this utility model; Figure 3 This is a schematic diagram of the scraping and blowing component of this utility model; Figure 4 This is a schematic diagram of the clamping component structure of this utility model; Figure 5 This is a schematic diagram of the overall structure of the present invention in the state of grinding the bevel of the steel plate; Figure 6 This is a schematic diagram of the fixed clamping component of this utility model; Figure label: 100. Base plate; 200. Pad plate; 300. Maintenance mechanism; 310. Support; 320. First positioning bolt; 330. Rotary column; 340. Flip plate; 350. Handle; 360. Fixed scraper assembly; 361. First motor; 362. Bidirectional screw; 363. Scraper and blower assembly; 3631. First sliding plate; 3632. Air pump; 3633. Air pipe; 3634. Air outlet; 3635. Side air jet head; 3636. Fixed scraper; 3637. Front air jet head; 370. Moving grinding assembly; 371. Second motor; 372. One-way screw; 373. First slider; 374. Grinding machine; 400. Recycling bin; 500, Clamping assembly; 510, First fixing plate; 511, Storage slot; 520, Fixed clamping component; 521, Second sliding plate; 522, Second positioning bolt; 523, First support plate; 5231, Second slider; 5232, Limiting plate; 524, Second fixing plate; 525, Adjusting bolt; 526, Clamping plate; 530, Second support plate; 540, Push plate; 550, Pneumatic rod; 560, Roller; 570, Guide rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: This utility model provides a technical solution for a steel plate beveling and trimming device, such as... Figures 1-6 As shown, it includes a base plate 100, a pad 200 fixed to the top surface of the base plate 100, a maintenance mechanism 300 disposed on the top surface of the pad 200, a clamping assembly 500 slidably connected to the top surface of the base plate 100, and a recycling hopper 400 disposed between the clamping assembly 500 and the pad 200. The maintenance mechanism 300 includes two brackets 310 fixed to the top surface of the pad 200, a first positioning bolt 320 that is connected through the inside of the brackets 310, a rotating column 330 that is rotatably connected to the inside of the two brackets 310, a flap 340 fixed to the side wall of the rotating column 330, two handles 350 fixed to the top surface of the flap 340, and a fixed scraping assembly 360 and a moving grinding assembly 370 that are disposed through the inside of the flap 340. By setting the fixed scraping assembly 360 and the moving grinding assembly 370 for trimming the bevel of the steel plate on the flip plate 340, the trimming angle can be flexibly adjusted to adapt to the bevel angle of the steel plate, thus improving the trimming accuracy. Then, the clamping assembly 500 with the steel plate is slidably placed close to the fixed trimming mechanism 300 for trimming, which improves the stability and convenience of the trimming operation.
[0018] Furthermore, the fixed scraping assembly 360 includes a first motor 361 disposed on the top surface of the flip plate 340, a bidirectional screw 362 connected to the rotating end of the first motor 361, and scraping and blowing components 363 respectively threadedly sleeved on the two threaded outer walls of the bidirectional screw 362. The scraping and blowing components 363 are slidably connected inside the flip plate 340, and the bidirectional screw 362 is rotatably connected to the top surface of the flip plate 340. By first flipping the flap 340 to make the scraping component 363 fit against the bevel of the steel plate, the scraping component 363, the grinding assembly 370, and the flap 340 are all at the same angle to the bevel of the steel plate. Then, the first motor 361 drives the bidirectional screw 362 to rotate, which in turn drives the two sets of scraping components 363 to move and clean the bevel. Finally, the clamping assembly 500 is moved to grind and trim the bevel of the steel plate, which improves the stability and convenience of the trimming operation.
[0019] Furthermore, the scraping component 363 includes a first sliding plate 3631 threaded onto the outer wall of the bidirectional thread, and a fixed scraper 3636 vertically fixed to the bottom surface of the first sliding plate 3631. By flipping the flap 340, the fixed scraper 3636 is made to fit against the bevel of the steel plate, thereby ensuring the inclination angle of the fixed scraper 3636 and the moving grinding assembly 370 for further cleaning and finishing. After adjusting the inclination angle of the fixed scraper 3636 and the moving grinding assembly 370, the first sliding plate 3631 is driven to slide inside the flap 340 by the bidirectional screw 362, so that the fixed scraper 3636 can be moved to scrape away residual debris on the bevel of the steel plate, avoiding interference, so as to facilitate further finishing of the bevel of the steel plate.
[0020] Furthermore, the scraping component 363 also includes an air outlet 3634 fixed to the top surface of the fixed scraper 3636, an air pump 3632 disposed on the side wall of the first slide plate 3631, an air pipe 3633 connected between the air pump 3632 and the air outlet 3634, and a side air jet head 3635 connected to the side wall of the air outlet 3634. The first slide plate 3631 is slidably connected to the inside of the flip plate 340. During the process of the fixed scraper 3636 moving to scrape away debris, the side air jet head 3635 is used to blow away the debris on the bevel of the steel plate to further ensure the cleaning and repair effect.
[0021] Furthermore, there are two side jet nozzles 3635 mirror images of the vertical centerline of the air outlet 3634, and the jet direction of the two side jet nozzles 3635 is respectively set along the bottom surface of both sides of the fixed scraper 3636. By setting the two side jet nozzles 3635 to be aligned with the bottom surface of both sides of the fixed scraper 3636, the debris can be blown out of the steel plate bevel surface when scraping debris, so as to ensure the subsequent grinding and finishing effect.
[0022] Furthermore, the scraping component 363 also includes a front jet head 3637 that is connected to one end of the air outlet 3634. The front jet head 3637 has a bent structure, and the jet direction of the front jet head 3637 is set along the bottom surface of the fixed scraper 3636 away from the first slide plate 3631. When the steel plate is moved past the bottom of the front jet head 3637, the front jet head 3637 can first blow away the debris in the middle of the steel plate bevel so that the fixed scraper 3636 can fit against the inclined surface of the steel plate bevel and ensure the positioning accuracy of the fixed scraper 3636.
[0023] Furthermore, the grinding assembly 370 includes a second motor 371 disposed on the top surface of the flip plate 340, a one-way screw 372 connected to the rotating end of the second motor 371, a first slider 373 threadedly sleeved on the outer wall of the one-way screw 372, and a grinding machine 374 fixed to the bottom surface of the first slider 373. The grinding plane of the grinding machine 374 is parallel to the bottom surface of the flip plate 340, and the first slider 373 is slidably connected inside the flip plate 340. After adjusting the inclination angle of the grinding plane of the grinding machine 374 by the flip plate 340, and after the initial cleaning by the moving fixed scraper 3636, the bevel of the steel plate is moved to fit the plane of the grinding machine 374, and the grinding machine 374 is driven to move stably by the one-way screw 372 to further grind and trim the bevel of the steel plate, thereby improving the stability and convenience of the trimming operation.
[0024] Furthermore, the clamping assembly 500 includes a pneumatic rod 550 disposed on the top surface of the base plate 100, a push plate 540 connected to the telescopic end of the pneumatic rod 550, two second support plates 530 respectively fixed to both sides of the push plate 540, rollers 560 rotatably connected to the side walls of the second support plates 530, a guide rod 570 connected to the rear wall of the second support plates 530, a first fixing plate 510 spanning and fixed to the top surfaces of the two second support plates 530, and a guide rod 570 disposed on the first fixing plate 510. The top surface of the 10 has two sets of fixed clamping components 520. The first fixed plate 510 has two storage slots 511 on the side near the pad 200. The width of the storage slots 511 is greater than the width of the fixed scraper 3636. One end of the guide rod 570 is slidably inserted into the pad 200. The steel plate is clamped on the first fixed plate 510 by the fixed clamping components 520. Then, the steel plate can be moved horizontally to trim the bevel by simply pulling the push plate 540 with the pneumatic rod 550. The horizontal trimming operation is stable and convenient.
[0025] Furthermore, the clamping component 520 includes a first support plate 523 slidably connected to the top surface of the first fixed plate 510, a second sliding plate 521 fixed to the bottom side wall of the first support plate 523, a second positioning bolt 522 threadedly connected to the inside of the second sliding plate 521, a second fixed plate 524 fixed to the top side wall of the support plate, an adjusting bolt 525 threadedly connected to the inside of the second fixed plate 524, and a clamping plate 526 rotatably connected to the bottom end of the adjusting bolt 525. One side of the clamping plate 526 is fitted against the side wall of the first support plate 523. The second sliding plate 521 is slidably fitted against the top surface of the first fixed plate 510. Two second sliders 5231 are fixed to the bottom surface of the first support plate 523. The second sliders 5231 are slidably connected to the inside of the first fixed plate 510. A limiting plate 5232 is fixed across the bottom surface of the two second sliders 5231. The limiting plate 5232 is slidably fitted against the bottom surface of the first fixed plate 510. The position of the first support plate 523 can be adjusted by sliding it on the first fixed plate 510 to adjust the protrusion position of the steel plate bevel on the first fixed plate 510 for subsequent bevel trimming. Then, the adjusting bolt 525 can be rotated to clamp the steel plate with the clamping plate 526, which improves the flexibility and stability of the steel plate positioning and clamping.
[0026] Specifically, the steel plate is clamped onto the first fixed plate 510. The pneumatic rod 550 first pulls the push plate 540, so that the bevel on the steel plate is close to the fixed scraper 3636. During the approach, the air pump 3632 is started, and the front air jet head 3637 is used to perform preliminary cleaning of the middle of the steel plate bevel. Then, the bottom surface of the fixed scraper 3636 is supported on the steel plate, and the pneumatic rod 550 pushes the push plate 540 to make the steel plate move horizontally. The fixed scraper 3636 flips together with the flip plate 340 until the bottom surface of the fixed scraper 3636 is parallel to and fits against the steel plate bevel. The first positioning bolt 320 is rotated to position and fix the rotating column 330 on the bracket 310, ensuring that the tilt angle of the flip plate 340 is the same as the tilt angle of the steel plate bevel. Then, the first motor 361 is started to drive the bidirectional screw 362 to rotate, causing the two first slide plates 3631 to move in opposite directions, and the two fixed scrapers 3636 to move in opposite directions to scrape off the residual debris on the bevel surface. At the same time, the side jet head 3635 blows the debris to the recovery hopper 400. After scraping and cleaning the debris from the bevel of the steel plate, the fixed scraper 3636 moves to align with the opening of the receiving groove 511. Then, the pneumatic rod 550 is activated to pull the push plate 540, and the fixed scraper 3636 enters the receiving groove 511. The grinding surface of the grinder 374 is in contact with the bevel of the steel plate. The second motor 371 and the grinder 374 are activated to perform translational grinding and finishing on the bevel of the steel plate. Finally, after grinding and finishing, the pneumatic rod 550 pushes the push plate 540, and the fixed scraper 3636 separates from the receiving groove 511. Then, the first motor 361 is started to drive the fixed scraper 3636 to move. At this time, the fixed scraper 3636 approaches but does not fit against the bevel of the steel plate. The fixed scraper 3636 drives the air cylinder 3634 to move, so that the side air jet head 3635 blows and cleans the bevel of the steel plate again, thereby completing the bevel finishing of the steel plate. Then, the fixed clamping part 520 is opened to take out the steel plate.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A steel plate beveling and trimming device, characterized in that, Includes a base plate (100), a pad plate (200) fixed to the top surface of the base plate (100), a maintenance mechanism (300) disposed on the top surface of the pad plate (200), a clamping assembly (500) slidably connected to the top surface of the base plate (100), and a recycling hopper (400) disposed between the clamping assembly (500) and the pad plate (200). The maintenance mechanism (300) includes two brackets (310) fixed to the top surface of the pad (200), a first positioning bolt (320) that penetrates and connects inside the brackets (310), a rotating column (330) that is rotatably connected inside the two brackets (310), a flap (340) fixed to the side wall of the rotating column (330), two handles (350) fixed to the top surface of the flap (340), and a fixed scraping assembly (360) and a moving grinding assembly (370) that penetrate inside the flap (340).
2. The steel plate beveling and trimming device according to claim 1, characterized in that: The fixed scraping assembly (360) includes a first motor (361) disposed on the top surface of the flip plate (340), a bidirectional screw (362) connected to the rotating end of the first motor (361), and scraping and blowing components (363) respectively threadedly sleeved on the two threaded outer walls of the bidirectional screw (362). The scraping and blowing components (363) are slidably connected inside the flip plate (340), and the bidirectional screw (362) is rotatably connected to the top surface of the flip plate (340).
3. The steel plate beveling and trimming device according to claim 2, characterized in that: The scraping component (363) includes a first sliding plate (3631) threaded onto the outer wall of the bidirectional thread, and a fixed scraper (3636) vertically fixed to the bottom surface of the first sliding plate (3631).
4. The steel plate beveling and trimming device according to claim 3, characterized in that: The scraping component (363) further includes an air outlet (3634) fixed to the top surface of the fixed scraper (3636), an air pump (3632) disposed on the side wall of the first slide plate (3631), an air pipe (3633) connected between the air pump (3632) and the air outlet (3634), a side jet nozzle (3635) connected through to the side wall of the air outlet (3634), and the first slide plate (3631) slidably connected to the inside of the flip plate (340).
5. The steel plate beveling and trimming device according to claim 4, characterized in that: The side jet nozzles (3635) are arranged in two mirror images of the vertical centerline of the air outlet (3634), and the jet direction of the two side jet nozzles (3635) is arranged along the bottom surface of both sides of the fixed scraper (3636).
6. The steel plate beveling and trimming device according to claim 4, characterized in that: The scraping component (363) also includes a front jet head (3637) that is connected to one end of the air outlet (3634). The front jet head (3637) has a bent structure and the jet direction of the front jet head (3637) is set along the bottom surface of the fixed scraper (3636) away from the first slide plate (3631).
7. The steel plate beveling and trimming device according to claim 1, characterized in that: The grinding assembly (370) includes a second motor (371) disposed on the top surface of the flip plate (340), a one-way screw (372) connected to the rotating end of the second motor (371), a first slider (373) threaded onto the outer wall of the one-way screw (372), and a grinder (374) fixed to the bottom surface of the first slider (373). The grinding plane of the grinder (374) is parallel to the bottom surface of the flip plate (340), and the first slider (373) is slidably connected to the inside of the flip plate (340).
8. The steel plate beveling and trimming device according to claim 3, characterized in that: The clamping assembly (500) includes a pneumatic rod (550) disposed on the top surface of the base plate (100), a push plate (540) connected to the telescopic end of the pneumatic rod (550), two second support plates (530) respectively fixed on both sides of the push plate (540), a roller (560) rotatably connected to the side wall of the second support plate (530), a guide rod (570) connected to the rear wall of the second support plate (530), a first fixing plate (510) spanning and fixed on the top surface of the two second support plates (530), and two sets of fixed clamping components (520) disposed on the top surface of the first fixing plate (510). The first fixing plate (510) has two storage slots (511) on the side near the pad (200). The width of the storage slots (511) is greater than the width of the fixed scraper (3636). One end of the guide rod (570) is slidably inserted into the pad (200).
9. The steel plate beveling and trimming device according to claim 8, characterized in that: The clamping component (520) includes a first support plate (523) slidably connected to the top surface of the first fixed plate (510), a second sliding plate (521) fixed to the bottom side wall of the first support plate (523), a second positioning bolt (522) threadedly connected to the inside of the second sliding plate (521), a second fixed plate (524) fixed to the other side wall of the top of the support plate, an adjusting bolt (525) threadedly connected to the inside of the second fixed plate (524), and a clamping plate (522) rotatably connected to the bottom end of the adjusting bolt (525). 26) One side of the clamping plate (526) is fitted to the side wall of the first support plate (523). The second sliding plate (521) is slidably fitted to the top surface of the first fixed plate (510). Two second sliders (5231) are fixed on the bottom surface of the first support plate (523). The second sliders (5231) are slidably connected to the inside of the first fixed plate (510). A limiting plate (5232) is fixed across the bottom surface of the two second sliders (5231). The limiting plate (5232) is slidably fitted to the bottom surface of the first fixed plate (510).
Citation Information
Patent Citations
Groove grinding device for steel plate welding
CN222570270U