Guide vane measures inner and outer circle arc size tooling
Patent Information
- Application Number
- CN202521590123.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-07-29
AI Technical Summary
该方法中,叶片的装夹次数多、繁琐,需设计制造的测具数量多、设计制造周期长,制造成本高,测量叶片圆弧过程中由于用手压着表座沿滑轨滑动测量,由于手压的力度不同以及手的抖动都会带来较大的测量不稳定性
[0006]The beneficial effects of this utility model are: this utility model can measure the inner and outer arcs of the guide vane with a single ranging device, saving the manufacturing cost of measuring instruments and improving measurement efficiency; the rotating rod support is fixed on the base in a detachable installation manner, which is convenient for assembly; the rotary design of the cantilever drum ensures high measurement stability and high measurement accuracy.
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Figure CN224855651U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tooling technology in machining, and in particular to a tooling for measuring the inner and outer arc dimensions of a guide vane. Background Technology
[0002] When grinding the inner and outer diameters of guide vanes, many dimensions need to be measured, including arc dimensions and end face dimensions. The arc dimensions include both inner and outer diameters. Current measurement methods involve designing and manufacturing separate arc measuring tools and end face measuring tools. The measuring tool for the arc of the guide vane is a slide rail type, meaning a slide rail concentric with the vane's arc is designed on the measuring tool. During measurement, a dedicated measuring instrument base slides along the slide rail to measure the arc.
[0003] Current measurement methods require the design and manufacture of at least two sets of measuring instruments to measure the arc and end face of a single guide vane: an outer arc measuring instrument and an inner arc measuring instrument. Furthermore, due to the varying heights of the blade arcs, numerous different measuring bases must be manufactured for each arc height. This method involves numerous and cumbersome blade clamping operations, requires the design and manufacture of a large number of measuring instruments, has a long design and manufacturing cycle, and results in high manufacturing costs. During the measurement of the blade arc, the measuring base is pressed down by hand and slid along a slide rail; variations in pressure and hand tremors can lead to significant measurement instability. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a tooling for measuring the inner and outer arc dimensions of guide vanes, thereby reducing the amount of measuring tooling and improving measurement efficiency.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A tooling for measuring the inner and outer arc dimensions of a guide vane includes a base and a vertically arranged rotating rod support. A pad is fixedly provided on the upper surface of the base, and a clamping assembly for clamping the guide vane is fixedly provided on the pad. The bottom end of the rotating rod support is detachably installed on the base. A cantilevered rotating cylinder is rotatably provided on the upper part of the rotating rod support. A horizontally arranged round rod slide column is fixed on the side wall of the cantilevered rotating cylinder. A plurality of slide rod seats are slidably provided on the round rod slide column. A first locking mechanism is provided on the slide rod seat for locking the slide rod seat on the round rod slide column. A vertically arranged guide rod is provided on the slide rod seat. A dial indicator clamp seat for mounting a dial indicator is slidably provided on the guide rod. A second locking mechanism is provided on the dial indicator clamp seat for locking the dial indicator clamp seat on the guide rod.
[0006] The beneficial effects of this utility model are: this utility model can measure the inner and outer arcs of the guide vane with a single ranging device, saving the manufacturing cost of measuring instruments and improving measurement efficiency; the rotating rod support is fixed on the base in a detachable installation manner, which is convenient for assembly; the rotary design of the cantilever drum ensures high measurement stability and high measurement accuracy.
[0007] Based on the above technical solution, the present invention can be further improved as follows.
[0008] Furthermore, the base is provided with a mounting hole, the bottom end of the mounting hole is provided with a mounting groove, a fixing nut is provided in the mounting groove, the bottom end of the rotating rod support is integrally provided with a plug rod, the connection between the bottom end of the rotating rod support and the plug rod forms a stepped structure, the plug rod is inserted into the mounting hole, the bottom end of the plug rod is integrally provided with a screw, the screw is provided in the mounting groove, and the screw is threadedly connected to the fixing nut.
[0009] The beneficial effect of adopting the above-mentioned further solution is that by fixing the nut and the screw, the rotating rod support can be detachably installed on the base, making installation and disassembly convenient.
[0010] Furthermore, the mounting hole is a polygonal hole, and the plug rod is a polygonal structure that matches the size of the mounting hole, with the outer wall of the plug rod abutting against the inner wall of the mounting hole.
[0011] The beneficial effect of adopting the above-mentioned further solution is that the plug rod and the mounting hole adopt a matching polygonal structure, which can realize the positioning of the plug rod, thereby preventing the rotating rod support from rotating during use and avoiding affecting the measurement accuracy.
[0012] Furthermore, the top of the rotating rod support is integrally provided with a vertically arranged rotating shaft, and the top of the rotating rod support and the bottom of the rotating shaft form a stepped structure. A thrust bearing is sleeved on the bottom of the rotating shaft, and the bottom of the thrust bearing abuts against the top of the rotating rod support. The upper part of the rotating shaft is sleeved with the cantilever rotating cylinder, and the bottom of the cantilever rotating cylinder abuts against the top of the thrust bearing. One end of the round rod sliding column is fixedly connected to the outer wall of the cantilever rotating cylinder.
[0013] The beneficial effect of adopting the above-mentioned further solution is that the top of the rotating shaft and the rotating shaft support form a stepped structure, which facilitates the installation of the thrust bearing and enables the cantilever drum to rotate smoothly and stably on the rotating shaft.
[0014] Furthermore, a bushing is fitted onto the rotating shaft, and the cantilever rotating drum is rotatably fitted onto the bushing.
[0015] The beneficial effects of adopting the above-mentioned further solution are: the bushing can reduce the friction between the cantilever drum and the shaft, and improve the service life of the shaft and the cantilever drum.
[0016] Furthermore, the base is provided with a T-slot, and the pad is connected to the base by a T-bolt set in the T-slot.
[0017] The beneficial effects of adopting the above-mentioned further solution are: the T-slot and T-bolt configuration facilitates the quick installation of the pad and the base, improving assembly efficiency.
[0018] Furthermore, a pad is fixedly provided on the upper surface of the pad block, and the clamp assembly is fixedly provided on the upper surface of the pad.
[0019] The beneficial effect of adopting the above-mentioned further solution is that the setting of the pad makes the clamping assembly higher than the height of the T-bolt, thus avoiding the upper part of the T-bolt from obstructing the clamping of the guide blade to be tested.
[0020] Furthermore, both the first locking mechanism and the second locking mechanism are locking bolts.
[0021] The advantages of adopting the above-mentioned further solution are: the first locking mechanism and the second locking mechanism use locking bolts, which have a simple structure and are convenient to lock.
[0022] Furthermore, the clamping assembly includes a locating pin, a locating block, and a locating ball for positioning the guide vane.
[0023] The beneficial effect of adopting the above-mentioned further solution is that the fixture assembly uses positioning pins, positioning blocks and positioning balls to achieve precise positioning of the guide vane to be tested.
[0024] Furthermore, the pad is fixedly provided with an inner circle calibration block for calibrating the inner circle design standard size of the guide vane to be tested, and an outer circle calibration block for calibrating the outer circle design standard size of the guide vane to be tested.
[0025] The beneficial effect of adopting the above-mentioned further scheme is that the setting of the inner circle dial indicator block and the outer circle dial indicator block can be used to calibrate the dial indicator being measured. Attached Figure Description
[0026] Figure 1 This is the front view of the present invention; Figure 2 This is a top view of the present invention; Figure 3 This utility model Figure 2 Sectional view of plane AA in the middle; The attached diagram lists the components represented by each number as follows: 1. Base; 2. Pad; 3. First positioning ball; 4. Second positioning ball; 5. Positioning block; 6. Outer circle dial indicator block; 7. First positioning pin; 8. Pad plate; 9. Inner circle dial indicator block; 10. Second positioning pin; 11. Locking bolt; 12. Slide rod seat; 13. Dial clamp seat; 14. Bushing; 15. Rotating rod support; 16. Cantilever rotating cylinder; 17. Round rod slide column; 18. Guide rod; 19. T-bolt; 20. Locking nut; 21. Washer; 22. Bushing; 23. Fixing screw; 24. Fixing pin; 25. Connecting screw; 26. Thrust bearing; 27. Fixing nut; 28. Eye bolt; 29. Positioning seat; 30. Third positioning ball; 31. Mounting hole; 32. Mounting groove; 33. Insert rod; 34. Screw; 35. Rotating shaft; 36. Connecting bracket; 37. T-slot. Detailed Implementation
[0027] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0028] like Figure 1 , Figure 2 and Figure 3 As shown, the embodiment of this utility model includes a base 1 and a vertically arranged rotating rod support 15. The base 1 is provided with multiple hollow holes to reduce the weight of the base 1 and facilitate the transfer of the base 1.
[0029] A pad 2 is fixedly provided on the upper surface of the base 1. Specifically, the base 1 is provided with a T-slot 37, which is a long strip groove, and there are two T-slots 37. The pad 2 is connected to the base 1 by a T-bolt 19 set in the T-slot 37. The T-slot 37 and the T-bolt 19 are provided to facilitate the quick installation of the pad 2 and the base 1 and improve the assembly efficiency.
[0030] Specifically, first, slide the head of the T-bolt 19 into the T-slot 37, then pass the screw 34 end of the T-bolt 19 upward through the through hole provided on the pad 2, and then connect it with the locking nut 20 by thread, thereby locking and fixing the T-bolt 19 by the locking nut 20.
[0031] To further ensure the stability of the connection between the locking nut 20 and the T-bolt 19, and to ensure the stability of the T-bolt 19 and the pad 2, a washer 21 is provided between the locking nut 20 and the upper surface of the pad 2, and the washer 21 is sleeved on the thread 34 of the T-bolt 19.
[0032] A pad 8 is fixedly provided on the upper surface of the pad block 2. The pad 8 is fixed to the pad block 2 by screws. The clamp assembly is fixedly provided on the upper surface of the pad 8. The bottom end of the rotating rod support 15 is detachably installed on the base 1. A cantilever cylinder 16 is rotatably provided on the upper part of the rotating rod support 15. A horizontally arranged round rod slide column 17 is fixed on the side wall of the cantilever cylinder 16. Specifically, a connecting frame 36 is integrally or fixedly provided on the outer wall of the cantilever cylinder 16. The end of the connecting frame 36 away from the cantilever cylinder 16 is provided with an insertion hole. One end of the round rod slide column 17 is inserted into the insertion hole. The round rod slide column 17 is locked and fixed by connecting screws 25.
[0033] Multiple slide rod seats 12 are slidably provided on the round rod slide column 17. Each slide rod seat 12 is provided with a first locking mechanism for locking the slide rod seat 12 onto the round rod slide column 17. Each slide rod seat 12 is provided with a vertically arranged guide rod 18. A dial indicator clamp seat 13 for mounting a dial indicator is slidably provided on the guide rod 18. The dial indicator clamp seat 13 is provided with a second locking mechanism for locking the dial indicator clamp seat 13 onto the guide rod 18.
[0034] In one specific embodiment of this utility model, both the first locking mechanism and the second locking mechanism are locking bolts 11. The use of locking bolts 11 in both mechanisms results in a simple structure and convenient locking operation. Specifically, the slide block seat 12 has a first sliding hole and a second sliding hole. The first sliding hole is horizontally positioned, and the round rod slide column 17 is slidably disposed within it, then locked and fixed by the locking bolt 11. One end of the locking bolt 11 is threadedly connected to the slide block seat 12 and extends into the first sliding hole to abut and lock against the round rod slide column 17. The second sliding hole is vertically positioned, and the guide rod 18 is slidably disposed within it, locked by another locking bolt 11. The watch holder 13 has a third sliding hole, which is vertically positioned. The guide rod 18 is slidably disposed within the third sliding hole, locked by the locking bolt 11. The dial indicator holder 13 is provided with a fourth sliding hole for mounting a dial indicator, which is locked onto the holder 13 by a locking bolt 11. This structure allows for easy adjustment of the position of the slide block 12 on the round rod slide column 17 and the position of the dial indicator holder 13 on the guide rod 18, facilitating the measurement of the inner and outer arcs of guide blades of different sizes. To reduce sliding friction between the slide block 12, the round rod slide column 17, and the guide rod 18, bushings 22 can be provided in the first and second sliding holes. These bushings 22 are fitted onto the round rod slide column 17 and the guide rod 18, and the locking bolt passes through the bushings 22. Similarly, bushings 22 can also be used in the third sliding hole to reduce sliding friction between the dial indicator holder 13 and the guide rod 18.
[0035] In addition to the above-described structures, the first locking mechanism, the second locking mechanism, the slide block 12, and the watch holder 13 can also adopt structures commonly found in the prior art. For example, the slide block 12 and the watch holder 13 can be slidably mounted on the round rod slide column 17 or the guide rod 18 by means of a clamp, all of which are within the protection scope of this application.
[0036] The base 1 is provided with connecting ears around its periphery, and the connecting ears are provided with connecting holes. The connecting holes are provided with eye bolts 28 for fixing the base 1 by means of eye bolts 28.
[0037] In an embodiment of this utility model, the base 1 is provided with a mounting hole 31, and the bottom end of the mounting hole 31 is provided with a mounting groove 32. A fixing nut 27 is provided in the mounting groove 32. The bottom end of the rotating rod support 15 is integrally provided with a plug-in rod 33. The connection between the bottom end of the rotating rod support 15 and the plug-in rod 33 forms a stepped structure. The plug-in rod 33 is inserted into the mounting hole 31, and the bottom end of the plug-in rod 33 is integrally provided with a screw 34. The screw 34 is provided in the mounting groove 32, and the screw 34 is threadedly connected to the fixing nut 27. Through the fixed connection between the fixing nut 27 and the screw 34, the rotating rod support 15 can be detachably installed on the base 1, making installation and disassembly convenient.
[0038] The mounting hole 31 is a polygonal hole, and the plug rod 33 is a polygonal structure that matches the size of the mounting hole 31. The outer wall of the plug rod 33 abuts against the inner wall of the mounting hole 31. The plug rod 33 and the mounting hole 31 adopt a matching polygonal structure, which can realize the positioning of the plug rod 33, thereby preventing the rotating rod support 15 from rotating during use and avoiding affecting the measurement accuracy.
[0039] The top of the rotating rod support 15 is integrally provided with a vertically arranged rotating shaft 35. The top of the rotating rod support 15 and the bottom of the rotating shaft 35 form a stepped structure. A thrust bearing 26 is sleeved on the bottom of the rotating shaft 35, and the bottom of the thrust bearing 26 abuts against the top of the rotating rod support 15. The upper part of the rotating shaft 35 is fitted with a cantilever rotating cylinder 16, and the bottom of the cantilever rotating cylinder 16 abuts against the top of the thrust bearing 26. One end of the round rod sliding column 17 is fixedly connected to the outer wall of the cantilever rotating cylinder 16. The stepped structure formed by the top of the rotating shaft 35 and the rotating rod support 15 facilitates the installation of the thrust bearing 26, allowing the cantilever rotating cylinder 16 to rotate stably and smoothly axially on the rotating shaft 35.
[0040] A bushing 14 is fitted onto the rotating shaft 35, and the cantilever rotating drum 16 is rotatably fitted onto the bushing 14. The bushing 14 reduces the friction between the cantilever rotating drum 16 and the rotating shaft 35, thereby improving the service life of both.
[0041] The clamping assembly includes a positioning pin, a positioning block 5, and a positioning ball for positioning the guide vane. The clamping assembly uses the positioning pin, the positioning block 5, and the positioning ball to achieve precise positioning of the guide vane to be tested.
[0042] Specifically, the positioning pins include a first positioning pin 7, a second positioning pin 10, and a third positioning pin, and the positioning balls include a first positioning ball 3 and a second positioning ball 4. The first positioning pin 7, the second positioning pin 10, the third positioning pin, the first positioning ball 3, the second positioning ball 4, and the positioning block 5 are all fixedly mounted on the base 1. The first positioning pin 7, the second positioning pin 10, and the positioning block 5 are used for planar positioning of the guide vane to be tested. The reference plane of the measuring instrument is selected to be parallel to the upper end face of the first positioning pin 7, the second positioning pin 10, and the positioning block 5. The first positioning ball 3 and the second positioning ball 4 are respectively used to position two points of the inner flow channel of the outer circle of the guide vane to be tested to ensure circumferential positioning. The third positioning ball 30 is fixed on the base 1 by the positioning seat 29 and is used to position the side of the guide vane to be tested to prevent the guide vane to be tested from rotating.
[0043] The pad 2 is fixedly equipped with an inner circle calibration block 9 for calibrating the inner circle design standard dimension of the guide vane to be measured, and an outer circle calibration block 6 for calibrating the outer circle design standard dimension of the guide vane to be measured. The inner circle calibration block 9 and the outer circle calibration block 6 enable calibration of the dial indicator being measured. Specifically, a positioning seat 29 is positioned and installed on the base 1 by fixing screws 23 and fixing pins 24, and the outer circle calibration block 6 and the inner circle calibration block 9 are fixedly installed on the positioning seat 29.
[0044] After clamping the guide vane to be measured using the fixture assembly, when measuring the outer or inner arc, the dial indicator is fixed on the dial indicator holder 13. The guide rod 18 is rotated to move the dial indicator to the outer circle dial indicator block 6 or the inner circle dial indicator block 9. The position of the dial indicator is adjusted for calibration. After the dial indicator is zeroed, the guide rod 18 is rotated again to move the dial indicator to the outer or inner arc to be measured for reading. The reading of the dial indicator is the difference between the actual radius and the theoretical radius of the measured outer or inner arc. Other dimensions are measured in the same way.
[0045] This utility model can measure the inner and outer arcs of the guide vane with a single ranging device, saving the manufacturing cost of the measuring instrument and improving the measurement efficiency; the rotating rod support 15 is fixed on the base 1 in a detachable installation manner, which is convenient for assembly; the rotary design of the cantilever drum 16 provides high measurement stability and high measurement accuracy.
[0046] In the description of this utility model, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "circumferential", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the system or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0047] In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0049] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0050] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fixture for measuring the inner and outer arc dimensions of a guide vane, characterized in that, The system includes a base (1) and a vertically arranged rotating rod support (15). A pad (2) is fixedly provided on the upper surface of the base (1), and a clamping assembly for clamping the guide vane is fixedly provided on the pad (2). The bottom end of the rotating rod support (15) is detachably mounted on the base (1). A cantilever cylinder (16) is rotatably provided on the upper part of the rotating rod support (15). A horizontally arranged round rod slide column (17) is fixed on the side wall of the cantilever cylinder (16). Multiple slide rod seats (12) are slidably provided on the slide rod (17). The slide rod seats (12) are provided with a first locking mechanism for locking the slide rod seats (12) onto the round rod slide rod (17). The slide rod seats (12) are provided with a vertically arranged guide rod (18). The guide rod (18) is slidably provided with a dial indicator clamp seat (13) for mounting a dial indicator. The dial indicator clamp seat (13) is provided with a second locking mechanism for locking the dial indicator clamp seat (13) onto the guide rod (18).
2. The tooling for measuring the inner and outer arc dimensions of a guide vane according to claim 1, characterized in that, The base (1) is provided with a mounting hole (31), and the bottom end of the mounting hole (31) is provided with a mounting groove (32). A fixing nut (27) is provided in the mounting groove (32). The bottom end of the rotating rod support (15) is integrally provided with a plug rod (33). The connection between the bottom end of the rotating rod support (15) and the plug rod (33) forms a stepped structure. The plug rod (33) is inserted into the mounting hole (31). The bottom end of the plug rod (33) is integrally provided with a screw (34). The screw (34) is provided in the mounting groove (32). The screw (34) is threadedly connected to the fixing nut (27).
3. The tooling for measuring the inner and outer arc dimensions of a guide vane according to claim 2, characterized in that, The mounting hole (31) is a polygonal hole, and the plug rod (33) is a polygonal structure that matches the size of the mounting hole (31). The outer wall of the plug rod (33) abuts against the inner wall of the mounting hole (31).
4. The tooling for measuring the inner and outer arc dimensions of a guide vane according to claim 1, characterized in that, The top of the rotating rod support (15) is integrally provided with a vertically arranged rotating shaft (35). The top of the rotating rod support (15) and the bottom of the rotating shaft (35) form a stepped structure. The bottom of the rotating shaft (35) is fitted with a thrust bearing (26), and the bottom of the thrust bearing (26) abuts against the top of the rotating rod support (15). The upper part of the rotating shaft (35) is fitted with the cantilever rotating cylinder (16), and the bottom of the cantilever rotating cylinder (16) abuts against the top of the thrust bearing (26). One end of the round rod slide column (17) is fixedly connected to the outer wall of the cantilever rotating cylinder (16).
5. The tooling for measuring the inner and outer arc dimensions of a guide vane according to claim 4, characterized in that, A bushing (14) is fitted on the rotating shaft (35), and the cantilever rotating cylinder (16) is rotatably fitted on the bushing (14).
6. A tooling for measuring the inner and outer arc dimensions of a guide vane according to any one of claims 1 to 5, characterized in that, The base (1) is provided with a T-slot (37), and the pad (2) is connected to the base (1) by a T-bolt (19) provided in the T-slot (37).
7. The tooling for measuring the inner and outer arc dimensions of a guide vane according to claim 6, characterized in that, A pad (8) is fixedly provided on the upper surface of the pad block (2), and the clamp assembly is fixedly provided on the upper surface of the pad (8).
8. A tooling for measuring the inner and outer arc dimensions of a guide vane according to any one of claims 1 to 5, characterized in that, Both the first locking mechanism and the second locking mechanism are locking bolts (11).
9. A tooling for measuring the inner and outer arc dimensions of a guide vane according to any one of claims 1 to 5, characterized in that, The clamping assembly includes a locating pin, a locating block (5), and a locating ball for positioning the guide vane.
10. A tooling for measuring the inner and outer arc dimensions of a guide vane according to any one of claims 1 to 5, characterized in that, The pad (2) is fixedly provided with an inner circle calibration block (9) for calibrating the inner circle design standard size of the guide vane to be tested, and an outer circle calibration block (6) for calibrating the outer circle design standard size of the guide vane to be tested.