Wheel rim shot blasting and shot cleaning device

Abstract

The utility model discloses a rim shot after the shot cleaning device, including the bucket body, the inside of bucket body is equipped with the supporting plate, and the supporting plate generates vibration by vibration mechanism, and the supporting plate is driven to move up and down by elevating system, and the both sides of supporting plate are equipped with the clamping plate respectively, and the clamping plate moves along the radial of bucket body by horizontal movement drive mechanism respectively, and the clamping plate rotates by rotary drive mechanism respectively, and the upper end of bucket body is equipped with the bucket lid, and the bucket lid is installed with a plurality of blow pipes. The utility model discloses through vibration, clamping and turning over, blow synergetic effect, can completely clean up the residual sand grain inside the rim: the supporting plate vibration can primarily shake off the sand grain, and the clamping plate drives the rim to turn over and rotate, can pour out the sand grain of different angle hiding and keeping, and cooperate the blow pipe and blow, further promote the shot thoroughness.

Description

Technical Field

[0001] This utility model belongs to the technical field of wheel rim production equipment, specifically relating to a shot cleaning device after wheel rim shot blasting. Background Technology

[0002] Shot blasting is a crucial process in wheel rim manufacturing, primarily used to remove oxide scale, rust, and impurities from the rim surface, improving surface quality and the adhesion of subsequent coatings. However, after shot blasting, sand particles can easily remain in the cavities and grooves within the rim. If these residual sand particles are not thoroughly cleaned, they can not only affect the assembly accuracy of the rim but also cause wear and tear on components during subsequent use, potentially even posing safety hazards. Currently, the most common shot cleaning methods for wheel rims in the industry are manual hand-held high-pressure air blowing or simple vibration screening. Manual blowing is inefficient and cannot penetrate the complex internal structure of the wheel rim, resulting in incomplete cleaning. While simple vibration screening devices can achieve a certain degree of sand separation, they lack stable fixation of the wheel rim and multi-directional cleaning design. This not only easily leads to wear and tear on the wheel rim during vibration but also fails to effectively clean residual sand particles from different angles, especially those hidden in deep cavities and corners, resulting in poor cleaning performance. Furthermore, some shot cleaning devices have complex structures and cumbersome operations, limiting cleaning efficiency and quality, and failing to meet the high precision and efficiency requirements of large-scale production for wheel rim shot cleaning. Utility Model Content

[0003] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a shot blasting and cleaning device for wheel rims, including a barrel body, a support plate inside the barrel body, the support plate being vibrated by a vibration mechanism, the support plate being driven to move up and down by a lifting mechanism, clamping plates being provided on both sides of the support plate, the clamping plates being driven to move radially along the barrel body by a transverse movement drive mechanism, the clamping plates being driven to rotate by a rotation drive mechanism, a barrel cover being provided at the upper end of the barrel body, one side of the barrel cover being connected to the barrel body through a vertically set rotating shaft, several air blowing pipes being installed on the barrel cover, the air pipes being connected to an air source through flexible hoses, and a discharge pipe being provided at the lower end of the barrel body.

[0004] As a preferred embodiment of the above technical solution, the tray is provided with several through holes.

[0005] As a preferred embodiment of the above technical solution, the rotary drive mechanism includes a rotary motor, and movable holes are provided on both sides of the upper end of the barrel. Movable rods are inserted into the movable holes, one end of the movable rod is fixedly connected to a clamping plate, and the other end is located outside the barrel and fixedly connected to the output shaft of the rotary motor.

[0006] As a preferred embodiment of the above technical solution, the lateral movement drive mechanism includes a cylinder or an electric push rod, a rotary motor is fixedly mounted on the movable slide plate, a fixed plate is provided below the movable slide plate, a slide rail is provided on the fixed plate, the movable slide plate is slidably mounted on the slide rail, and the movable slide plate is fixedly connected to the output shaft of the cylinder or the output shaft of the electric push rod.

[0007] As a preferred embodiment of the above technical solution, the inner side of the clamp has an arc-shaped curved surface, and a rubber pad is fixedly connected to the arc-shaped curved surface.

[0008] As a preferred embodiment of the above technical solution, a lifting plate is provided below the pallet, and the pallet is connected to the lifting plate by several springs. The vibration mechanism includes an air hammer, which is installed on the lifting plate. The lifting mechanism includes a lifting cylinder, which is installed on a mounting plate. The mounting plate is fixedly connected to the barrel body by several connecting beams, and the output shaft of the lifting cylinder is fixedly connected to the middle of the lifting plate.

[0009] As a preferred embodiment of the above technical solution, the pallet is fixedly connected to a surrounding plate, and a rubber layer is covered on the pallet.

[0010] The beneficial effects of this utility model are as follows: This utility model can thoroughly clean residual sand particles inside the wheel rim through the combined action of vibration, clamping and flipping, and air blowing: the vibration of the pallet can initially shake off the sand particles, the clamping plate drives the wheel rim to flip and rotate, which can pour out sand particles hidden at different angles, and the air blowing pipe further improves the thoroughness of shot cleaning; the design of the rubber pad on the inner side of the clamping plate, the rubber layer of the pallet, and the surrounding plate can avoid the wheel rim from bumping and wearing, and ensure the quality of the wheel rim; and the cleaning process is carried out in a relatively closed space, reducing the overflow of sand particles and dust, making the overall operation convenient, effectively improving the shot cleaning efficiency, and meeting the needs of large-scale production. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of this utility model. Detailed Implementation

[0012] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0014] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0015] like Figure 1-2 As shown, the shot blasting and cleaning device for wheel rims includes a barrel body 1, inside which is a support plate 2. The support plate 2 is vibrated by a vibration mechanism and driven to move up and down by a lifting mechanism 17. Clamping plates 3 are respectively provided on both sides of the support plate 2. The clamping plates 3 are driven to move radially along the barrel body 1 by a transverse movement drive mechanism 10 and are driven to rotate by a rotation drive mechanism. A barrel cover 4 is provided at the upper end of the barrel body 1. One side of the barrel cover 4 is connected to the barrel body 1 via a vertically arranged rotating shaft. Several air blowing pipes 5 are installed on the barrel cover 4, and the air blowing pipes 5 are connected to an air source via flexible hoses. A discharge pipe 6 is provided at the lower end of the barrel body 1. The rotating shaft can be connected to a motor for automatic opening and closing of the cover. After opening the barrel cover 4, the wheel rim is placed on the support plate 2 inside the barrel body 1, and the barrel cover 4 is closed. The vibration mechanism drives the support plate 2 to vibrate, shaking off the sand particles hidden inside the wheel rim. After a period of time, the pallet 2 stops vibrating, the clamp 3 moves to clamp the rim, the pallet 2 descends, and the clamp 3 rotates, causing the rim to rotate several times, emptying the sand particles hidden inside. After the rim reverses direction, the pallet 2 rises, flips the rim, and places it on the pallet 2, and the clamp retracts. The vibration mechanism drives the pallet 2 to vibrate again, repeating the above steps to clean the sand particles hidden inside the rim. Finally, the clamp 3 clamps the rim, the pallet 2 descends, the clamp 3 clamps the rim and rotates it, and the air pipe 5 blows air onto the rim to further clean the sand particles inside.

[0016] Furthermore, the tray 2 is provided with several through holes. The through holes allow sand particles falling onto the tray 2 to fall and be collected.

[0017] Furthermore, the rotary drive mechanism includes a rotary motor 7, and movable holes 8 are respectively provided on both sides of the upper end of the barrel 1. Movable rods 9 are inserted into the movable holes 8. One end of the movable rod 9 is fixedly connected to the clamping plate 3, and the other end is located outside the barrel 1 and fixedly connected to the output shaft of the rotary motor 7.

[0018] Furthermore, the lateral movement drive mechanism 10 includes a cylinder, a rotary motor 7 is fixedly mounted on the movable slide plate 11, a fixed plate 12 is provided below the movable slide plate 11, a slide rail 13 is provided on the fixed plate 12, the movable slide plate 11 is slidably mounted on the slide rail 13, and the movable slide plate 11 is fixedly connected to the output shaft of the cylinder.

[0019] Furthermore, the inner side of the clamping plate 3 has an arc-shaped curved surface, and a rubber pad is fixedly connected to the arc-shaped curved surface. The rubber pad prevents the clamping plate 3 from damaging the wheel rim.

[0020] Furthermore, a lifting plate 14 is provided below the pallet 2. The pallet 2 is connected to the lifting plate 14 by several springs 15. The vibration mechanism includes an air hammer 16, which is mounted on the lifting plate 14. The lifting mechanism 17 includes a lifting cylinder, which is mounted on a mounting plate 18. The mounting plate 18 is fixedly connected to the barrel 1 by several connecting beams. The output shaft of the lifting cylinder is fixedly connected to the middle of the lifting plate 14. The air hammer 16 continuously hammers the pallet 2, causing the pallet 2 to vibrate and shake off the sand particles on the rim.

[0021] Furthermore, a surrounding plate 19 is fixedly connected around the perimeter of the pallet 2, and a rubber layer covers the pallet 2. The surrounding plate 19 prevents the wheel rim from slipping off the pallet 2. The rubber layer reduces wear on the wheel rim caused by vibration.

[0022] It is worth mentioning that the technical features of the pneumatic hammer, motor and other components involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and control method and spatial arrangement of these technical features can be adopted by conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0023] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.

Claims

1. A shot blasting and cleaning device for wheel rims, characterized in that, The device includes a barrel body with a support plate inside. The support plate vibrates using a vibration mechanism and moves up and down driven by a lifting mechanism. Clamping plates are located on both sides of the support plate, moving radially along the barrel body via a lateral movement drive mechanism and rotating via a rotation drive mechanism. A lid is located at the top of the barrel body, with one side connected to the barrel body via a vertically positioned pivot. Several air pipes are installed on the lid, connected to an air source via flexible hoses. A discharge pipe is located at the bottom of the barrel body. A lifting plate is located below the support plate, connected to the lifting plate via several springs. The vibration mechanism includes an air hammer mounted on the lifting plate. The lifting mechanism includes a lifting cylinder mounted on a mounting plate, which is fixedly connected to the barrel body via several connecting beams. The output shaft of the lifting cylinder is fixedly connected to the middle of the lifting plate.

2. The shot blasting and shot cleaning device for wheel rims as described in claim 1, characterized in that, The tray has several through holes.

3. The shot blasting and shot cleaning device for wheel rims as described in claim 1, characterized in that, The rotary drive mechanism includes a rotary motor. Movable holes are provided on both sides of the upper end of the barrel. Movable rods are inserted into the movable holes. One end of the movable rod is fixedly connected to a clamping plate, and the other end is located outside the barrel and fixedly connected to the output shaft of the rotary motor.

4. The shot blasting and shot cleaning device for wheel rims as described in claim 3, characterized in that, The lateral movement drive mechanism includes a cylinder or an electric push rod. A rotary motor is fixedly mounted on the movable slide plate. A fixed plate is provided below the movable slide plate, and a slide rail is provided on the fixed plate. The movable slide plate is slidably mounted on the slide rail. The movable slide plate is fixedly connected to the output shaft of the cylinder or the output shaft of the electric push rod.

5. The shot blasting and shot cleaning device for wheel rims as described in claim 1, characterized in that, The inner side of the clamp has an arc-shaped surface, and a rubber pad is fixedly connected to the arc-shaped surface.

6. The shot blasting and shot cleaning device for wheel rims as described in claim 1, characterized in that, The pallet is fixedly connected to a surrounding plate, and a rubber layer covers the pallet.

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