Special-shaped steel wire bonded abrasive tool
Patent Information
- Application Number
- CN202521689775.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种异形钢丝带胶结磨具,具备方便更换和避免浪费的优点,解决了胶结层与磨料的局部失效会影响整体磨削精度,不得不整体更换磨具,导致材料浪费的问题
[0014] This invention can form a grinding mold through combination, and the grinding blocks at the corresponding positions can be replaced according to the wear condition. The operation is simple and convenient, and it can avoid material waste.
Smart Images

Figure CN224855677U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of irregularly shaped steel wire bonded abrasives, specifically an irregularly shaped steel wire bonded abrasive. Background Technology
[0002] Shaped steel wire bonded abrasives are a special grinding tool that combines a shaped steel wire reinforcement structure with bonded abrasive technology. They are mainly used for grinding, polishing, and finishing of hard, brittle, or difficult-to-machine materials such as metals, stone, and composite materials. Their design features use shaped steel wire as a reinforcing skeleton, combined with a binder to fix the abrasive particles, forming a grinding tool that has both high strength and complex grinding trajectories.
[0003] Currently, existing grinding wheels suffer from uneven wear and localized failures that lead to complete replacement. Due to irregular workpiece surfaces or uneven grinding pressure distribution, the abrasive on irregularly shaped steel wire may experience localized excessive wear (such as at the edges and corners), while the steel wire skeleton remains intact. However, the localized failure of the bonding layer and the abrasive affects the overall grinding accuracy, necessitating the replacement of the entire grinding wheel and resulting in material waste. To address this, we propose a cemented grinding wheel with irregularly shaped steel wire. Utility Model Content
[0004] The purpose of this invention is to provide an irregularly shaped steel wire bonded abrasive, which has the advantages of easy replacement and avoidance of waste. It solves the problem that local failure of the bonding layer and abrasive can affect the overall grinding accuracy, requiring the entire abrasive to be replaced, resulting in material waste.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an irregularly shaped steel wire bonding abrasive, comprising:
[0006] A connecting shaft, wherein a limiting spacer is provided at the right end of the outer surface of the connecting shaft, and a threaded hole is provided on the inner surface of the limiting spacer;
[0007] The grinding blocks are multiple, and multiple identical grinding blocks are combined to form an irregular steel wire bonded abrasive body. A connecting through hole is opened on the inner surface of one end of each grinding block.
[0008] A positioning plate is located on the right side of the connecting shaft, and a connecting bolt is provided on the inner surface of the outer edge of the positioning plate.
[0009] Preferably, the number of threaded holes is multiple, and the included angle between two adjacent threaded holes is equal.
[0010] Preferably, the shaped steel wire bonded abrasive body is disposed at the right end of the outer surface of the connecting shaft, and the shaped steel wire bonded abrasive body is tightly attached to the right side of the limiting spacer ring.
[0011] Preferably, the connecting bolt is adapted to the connecting through hole, and one end of the connecting bolt is threadedly connected to the threaded hole.
[0012] Preferably, an annular groove is provided at the left end of the outer surface of the connecting shaft, a bearing is provided on the inner side of the annular groove, an annular liquid-passing plate is provided on the outer side of the bearing, an annular liquid-passing groove is formed on the inner surface of the annular liquid-passing plate, a spray nozzle communicating with the annular liquid-passing groove is provided on the inclined surface at the upper end of the annular liquid-passing plate, and a liquid-passing pipe joint communicating with the annular liquid-passing groove is provided at the upper end of the left side of the annular liquid-passing plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention can form a grinding mold through combination, and the grinding blocks at the corresponding positions can be replaced according to the wear condition. The operation is simple and convenient, and it can avoid material waste. Attached Figure Description
[0015] Figure 1 This is a first-view structural diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention from a second perspective;
[0017] Figure 3 This is an enlarged structural diagram of point A in this utility model;
[0018] Figure 4 This is a schematic diagram of the exploded structure of this utility model.
[0019] In the diagram: 1. Connecting shaft; 101. Limiting spacer ring; 102. Annular groove; 103. Threaded hole; 2. Irregular steel wire bonded abrasive body; 201. Connecting through hole; 202. Grinding block; 3. Annular liquid passage plate; 301. Liquid passage pipe joint; 302. Bearing; 303. Spray nozzle; 304. Annular liquid passage groove; 4. Positioning plate; 401. Connecting bolt. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] The connecting shaft 1, limiting spacer 101, annular groove 102, threaded hole 103, irregular steel wire bonded abrasive body 2, connecting through hole 201, grinding block 202, annular liquid passage plate 3, liquid passage pipe joint 301, bearing 302, spray nozzle 303, annular liquid passage groove 304, positioning plate 4, and connecting bolt 401 components of this application are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0022] Example 1
[0023] Please see Figures 1-4 As shown, this utility model provides a technical solution: an irregularly shaped steel wire bonded abrasive, comprising:
[0024] A connecting shaft 1 is provided with a limiting spacer 101 at the right end of the outer surface of the connecting shaft 1, and a threaded hole 103 is provided on the inner surface of the limiting spacer 101.
[0025] A plurality of grinding blocks 202 are used, and multiple identical grinding blocks 202 are combined to form an irregular steel wire bonded abrasive body 2. A connecting through hole 201 is provided on the inner surface of one end of the grinding block 202.
[0026] Positioning plate 4 is located on the right side of connecting shaft 1, and connecting bolts 401 are provided on the inner surface of the outer edge of positioning plate 4.
[0027] There are multiple threaded holes 103, and the included angle between two adjacent threaded holes 103 is equal. The shaped steel wire bonded abrasive body 2 is set at the right end of the outer surface of the connecting shaft 1, and the shaped steel wire bonded abrasive body 2 is tightly attached to the right side of the limiting spacer ring 101. The connecting bolt 401 is adapted to the connecting through hole 201, and one end of the connecting bolt 401 is threadedly connected to the threaded hole 103.
[0028] This technical solution involves passing the connecting bolt 401 through the positioning plate 4 and then through the connecting through hole 201 at one end of the grinding block 202, so that the connecting bolt 401 is threadedly connected to the threaded hole 103 on the limiting spacer ring 101. After all the grinding blocks 202 are installed sequentially around the outer surface of the right end of the connecting shaft 1, multiple grinding blocks 202 can be combined to form the irregular steel wire bonded abrasive body 2. At the same time, with the assistance of the limiting spacer ring 101 and the positioning plate 4, the irregular steel wire bonded abrasive body 2 can be clamped and positioned. After clamping the left end of the connecting shaft 1, the connecting shaft 1 is driven to rotate, and the irregular steel wire bonded abrasive body 2 can grind the surface of the workpiece. If the abrasive on the irregular steel wire may experience localized excessive wear, the corresponding worn grinding block 202 can be replaced by loosening and removing the connecting bolt 401, thus avoiding the need to replace the entire abrasive and avoid material waste.
[0029] Example 2
[0030] Based on Embodiment 1, this utility model is as follows: Figures 1-4 As shown, an annular groove 102 is provided on the left end of the outer surface of the connecting shaft 1. A bearing 302 is provided on the inner side of the annular groove 102. An annular liquid-passing plate 3 is provided on the outer side of the bearing 302. An annular liquid-passing groove 304 is provided on the inner surface of the annular liquid-passing plate 3. A spray nozzle 303 communicating with the annular liquid-passing groove 304 is provided on the inclined surface at the upper end of the annular liquid-passing plate 3. A liquid-passing pipe connector 301 communicating with the annular liquid-passing groove 304 is provided at the upper end of the left side of the annular liquid-passing plate 3.
[0031] This technical solution: After connecting to an external water supply pipe through the liquid pipe connector 301, the annular liquid plate 3 can be kept stable during the rotation and grinding of this grinding wheel, with the assistance of the bearing 302. After the external water enters the annular liquid groove 304 through the liquid pipe connector 301, it can be sprayed outward by the spray nozzle 303. Since the spray nozzle 303 is set on the inclined surface at the upper end of the annular liquid plate 3, the sprayed water can impact the edge of the irregular steel wire bonded grinding wheel body 2, thereby achieving water cooling and dust reduction during grinding, extending the service life of the grinding wheel, and reducing the dust in the working environment.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A type of irregularly shaped steel wire bonded abrasive, characterized in that, include: A connecting shaft (1) is provided with a limiting spacer (101) at the right end of the outer surface of the connecting shaft (1), and a threaded hole (103) is provided on the inner surface of the limiting spacer (101). The grinding blocks (202) are multiple, and multiple identical grinding blocks (202) are combined to form a shaped steel wire bonded abrasive body (2). A connecting through hole (201) is opened on the inner surface of one end of the grinding block (202). Positioning plate (4), the positioning plate (4) is located on the right side of the connecting shaft (1), and the inner surface of the outer edge of the positioning plate (4) is provided with connecting bolts (401).
2. The irregularly shaped steel wire bonded abrasive according to claim 1, characterized in that: The number of threaded holes (103) is multiple, and the included angle between two adjacent threaded holes (103) is equal.
3. The irregularly shaped steel wire bonded abrasive according to claim 1, characterized in that: The shaped steel wire bonded abrasive body (2) is located at the right end of the outer surface of the connecting shaft (1), and the shaped steel wire bonded abrasive body (2) is closely attached to the right side of the limiting spacer (101).
4. The irregularly shaped steel wire bonding abrasive according to claim 1, characterized in that: The connecting bolt (401) is adapted to the connecting through hole (201), and one end of the connecting bolt (401) is threadedly connected to the threaded hole (103).
5. The irregularly shaped steel wire bonded abrasive according to claim 1, characterized in that: An annular groove (102) is provided on the left end of the outer surface of the connecting shaft (1). A bearing (302) is provided on the inner side of the annular groove (102). An annular liquid-passing plate (3) is provided on the outer side of the bearing (302). An annular liquid-passing groove (304) is provided on the inner surface of the annular liquid-passing plate (3). A spray nozzle (303) communicating with the annular liquid-passing groove (304) is provided on the inclined surface at the upper end of the annular liquid-passing plate (3). A liquid-passing pipe connector (301) communicating with the annular liquid-passing groove (304) is provided at the upper left end of the annular liquid-passing plate (3).