An adaptive tool for string light charger assembly

Abstract

The utility model provides a kind of adaptability tool of string lamp charger assembly, including fixed base, the upper end of fixed base is inserted for the tool main body of string mine lamp charger assembly, the lower end of fixed base is fixedly connected with adjusting adaptation piece, for changing tool main body angle, adapt in different direction to string mine lamp charger is assembled, the lower end of fixed base is equipped with mounting seat and limit ring, the side of adjusting adaptation piece towards fixed base is plane, the side end of adjusting adaptation piece is fixedly connected with positioning column, fixed base and adjusting adaptation piece rotate with positioning column as center, change tool main body angle, the adjusting adaptation piece of the utility model can change the assembly angle of tool main body, so that the tool main body can be in different direction to string mine lamp charger is assembled, greatly improve the flexibility and convenience of assembly, adapt to a variety of assembly scenes and needs.

Description

Technical Field

[0001] This utility model relates to the field of corded light charger assembly technology, and in particular to an adaptive tooling for assembling corded light chargers. Background Technology

[0002] Mining lamp chargers are essential equipment in underground mining operations such as coal and metal mines. Assembling them requires the use of tooling to assemble smaller components. In actual assembly, an assembly line approach is used, with the tooling fixed to the line and unable to move. Workers must face the assembly table. However, the assembly table is small and cannot hold many components, requiring them to be placed to the side or behind the worker. Workers then have to constantly rotate their bodies to retrieve these components, resulting in significant physical exertion, inconvenience, and low efficiency. Furthermore, some components have unusual installation angles that cannot be adjusted with the tooling, further complicating installation. Summary of the Invention

[0003] The purpose of this utility model is to provide an adaptable tooling for assembling a corded miner's lamp charger, which can adjust the angle of the tooling body. The tooling body can assemble the corded miner's lamp charger in different directions, greatly improving the flexibility and convenience of assembly, adapting to various assembly scenarios and needs, and solving the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an adaptive tooling for assembling a corded miner's lamp charger, including a fixed base, the upper end of which is inserted with a tooling body for assembling the corded miner's lamp charger, and the lower end of the fixed base is fixedly connected with an adjustment adapting component for changing the angle of the tooling body to adapt to assembling the corded miner's lamp charger in different directions. The lower end of the fixed base is provided with a mounting seat and a limiting ring. The adjusting adapter is a spherical structure, and the side of the adjusting adapter facing the fixed base is a planar structure. The side of the adjusting adapter facing the fixed base is a planar surface. A positioning post is fixedly connected to the side end of the adjusting adapter. The fixed base and the adjusting adapter rotate around the positioning post to change the angle of the tooling body. A rubber ring for locking and fixing is provided on the side end of the adjusting adapter. The lower inner wall of the mounting base is provided with a positioning arc surface, and a positioning hole is provided in the middle of the positioning arc surface. The positioning arc surface and the positioning hole cooperate with each other to position and install the adjustment adapter. A deformation locking plate is fixedly connected to the inner wall of the mounting base facing the adjustment adaptor. The deformation locking plate deforms when subjected to force, and is used to lock and fix the angle of the adjustment adaptor and the tooling body.

[0005] Preferably, the limiting ring is a magnetic ring, and the mounting base is formed by stamping iron plate. The limiting ring and the mounting base cooperate with each other to limit the installation of the adjustment and adaptation parts.

[0006] Preferably, the limiting ring has a limiting hole in the middle, the inner wall of the limiting hole abuts against the side end of the adjusting adapter, the diameter of the limiting hole is smaller than the diameter of the adjusting adapter, and the limiting ring limits the installation of the adjusting adapter through the limiting hole.

[0007] Preferably, the mounting base has a mounting hole at the positioning hole, the inner wall of the mounting hole is stepped, and the positioning post is inserted into the positioning hole and connected to a screw through the mounting hole for limiting the positioning post.

[0008] Preferably, the side wall of the adjusting adapter is provided with a circular mounting groove, the rubber ring is installed in the mounting groove, and the outer side wall of the rubber ring is provided with a locking groove to increase friction.

[0009] Preferably, the deformable locking plate has an arc-shaped structure, and the top of the deformable locking plate extends to the rubber ring. When the deformable locking plate is subjected to force, it squeezes the rubber ring to lock and fix the adjusting element.

[0010] Preferably, the side end of the mounting base is threaded with an adjusting screw, and the top end of the adjusting screw is fixedly connected with a compression ball. The top end of the compression ball abuts against the side end of the deformation locking plate to apply pressure to the deformation locking plate and control the degree of deformation of the deformation locking plate.

[0011] The beneficial effects of this utility model are as follows: by adjusting the adaptor, the angle between the fixed base and the main body of the tooling can be adjusted so that the main body of the tooling is tilted and aligned with the front of the human body. At this time, the worker can place the parts diagonally opposite the human body, and after picking up the parts, the parts can be installed on the tooling without rotating the body, which makes the assembly speed faster. The main body of the tooling can assemble the corded mining lamp charger in different directions, which greatly improves the flexibility and convenience of assembly and adapts to a variety of assembly scenarios and needs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram showing the connection between the tooling body and the fixed base provided by this utility model.

[0013] Figure 2 This is a schematic diagram showing the connection between the fixed base and the adjustment adapter provided by this utility model.

[0014] Figure 3 This is a schematic diagram showing the connection between the adjustment adapter and the mounting base provided by this utility model.

[0015] Figure 4 This is a diagram of the internal structure of the mounting base provided by this utility model. Figure 5 This is a schematic diagram of the connection of the adjustment and adaptation component provided by this utility model.

[0016] In the diagram: 1. Fixed base, 2. Tooling body, 3. Adjustable fitting, 4. Mounting slot, 5. Mounting seat, 6. Limiting ring, 7. Positioning arc surface, 8. Positioning hole, 9. Deformation locking plate, 10. Adjusting screw, 11. Extrusion ball, 12. Limiting hole, 13. Rubber ring, 14. Locking groove, 15. Positioning post. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0018] See Figures 1-5 This utility model provides an adaptable tooling for assembling a corded mining lamp charger, including a fixed base 1. A tooling body 2 for assembling the corded mining lamp charger is inserted into the upper end of the fixed base 1. An adjusting adapter 3 is fixedly connected to the lower end of the fixed base 1. The fixing connection method can also be welding, riveting, screwing, or gluing, etc., to change the angle of the tooling body 2, adapting to the assembly of the corded mining lamp charger in different directions. The lower end of the fixed base 1 is provided with a mounting seat 5 and a limiting ring 6. The fixed base 1 serves as a basic support, ensuring the stability of the entire tooling during use. The tooling body 2 is used to support the assembly components of the corded mining lamp charger, facilitating assembly work for operators. The adjusting adapter 3 can change the assembly angle of the tooling body 2, allowing the tooling body 2 to assemble the corded mining lamp charger in different directions, greatly improving the flexibility and convenience of assembly, and adapting to various assembly scenarios and needs.

[0019] The adjusting adapter 3 has a spherical structure, and the side of the adjusting adapter 3 facing the fixed base 1 is a planar structure. A positioning post 15 is fixedly connected to the side end of the adjusting adapter 3. The fixed base 1 and the adjusting adapter 3 rotate around the positioning post 15, changing the angle of the tooling body 2. The limiting ring 6 is a magnetic ring, and the mounting base 5 is formed by stamping iron plate. The limiting ring 6 and the mounting base 5 cooperate to limit the installation of the adjusting adapter 3. A limiting hole 12 is provided in the middle of the limiting ring 6. The inner wall of the limiting hole 12 abuts against the side end of the adjusting adapter 3. The diameter of the limiting hole 12 is smaller than the diameter of the adjusting adapter 3. The limiting ring 6 limits the installation of the adjusting adapter 3 through the limiting hole 12. During installation, first attach the limiting ring 6 to the adjusting adapter 3, then use screws to fix the adjusting adapter 3 to the fixed base 1. After inserting the adjusting adapter 3 into the mounting base 5, the limiting ring 6 and the mounting base 5 are magnetically attracted to each other to clamp and fix the adjusting adapter 3.

[0020] The lower inner wall of the mounting base 5 has a positioning arc surface 7, with a positioning hole 8 in the middle. The positioning arc surface 7 and the positioning hole 8 cooperate to position and install the adjusting adapter 3. The mounting base 5 has a mounting hole at the positioning hole 8, with a stepped inner wall. After the positioning pin 15 is inserted into the positioning hole 8, a screw is connected through the mounting hole to limit the positioning pin 15. The screw limits the positioning pin 15, allowing the adjusting adapter 3 to rotate around the positioning pin 15. When installing the screw, attention should be paid to the installation length of the screw to avoid overtightening, which would prevent the positioning pin 15 and the adjusting adapter 3 from rotating. The screw and the limiting ring 6 cooperate to limit and fix the adjusting adapter 3.

[0021] The side end of the adjusting adapter 3 is provided with a rubber ring 13 for locking and fixing. A deformable locking plate 9 is fixedly connected to the inner wall of the mounting base 5 facing the adjusting adapter 3. The deformable locking plate 9 deforms when subjected to force, and is used to lock and fix the angle between the adjusting adapter 3 and the tooling body 2. The side wall of the adjusting adapter 3 is provided with a circular mounting groove 4. The rubber ring 13 is installed in the mounting groove 4. The outer wall of the rubber ring 13 is provided with a locking groove 14 to increase friction. The deformable locking plate 9 has an arc-shaped structure. The top end of the deformable locking plate 9 extends to the rubber ring 13. When the deformable locking plate 9 is subjected to force, it squeezes the rubber ring 13 to lock and fix the adjusting adapter 3. The side end of the mounting base 5 is threadedly connected to an adjusting screw 10. The top end of the adjusting screw 10 is fixedly connected to a compression ball 11. The top end of the compression ball 11 abuts against the side end of the deformable locking plate 9 to apply pressure to the deformable locking plate 9 and control the degree of deformation of the deformable locking plate 9. The pressure applied by the extrusion ball 11 to the deformation locking plate 9 can be precisely controlled by rotating the adjusting screw 10, thereby controlling the degree of deformation of the deformation locking plate 9. This design allows operators to flexibly adjust the locking force of the adjusting adapter 3 according to actual needs. When frequent adjustments to the angle of the tooling body are required, the locking force can be appropriately reduced to make adjustments easier; when assembling at a fixed angle, the locking force can be increased to ensure that the angle between the adjusting adapter 3 and the tooling body 2 remains stable. This precise adjustment function further improves the practicality and assembly quality of the adaptable tooling.

[0022] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adaptive tooling for assembling a corded light charger, comprising a fixed base (1), characterized in that: The upper end of the fixed base (1) is inserted with a tooling body (2) for assembling the corded miner's lamp charger. The lower end of the fixed base (1) is fixedly connected with an adjustment adapter (3) for changing the angle of the tooling body (2) to adapt to assembling the corded miner's lamp charger in different directions. The lower end of the fixed base (1) is provided with a mounting seat (5) and a limiting ring (6). The adjusting adapter (3) is a spherical structure. The side of the adjusting adapter (3) facing the fixed base (1) is a planar structure. The side of the adjusting adapter (3) facing the fixed base (1) is a plane. The side end of the adjusting adapter (3) is fixedly connected to a positioning post (15). The fixed base (1) and the adjusting adapter (3) rotate around the positioning post (15) to change the angle of the tooling body (2). The side end of the adjusting adapter (3) is provided with a rubber ring (13) for locking and fixing. The lower inner wall of the mounting base (5) is provided with a positioning arc surface (7), and the positioning arc surface (7) is provided with a positioning hole (8) in the middle. The positioning arc surface (7) and the positioning hole (8) cooperate with each other to position and install the adjustment adapter (3). The mounting base (5) is fixedly connected to the inner wall of the adjusting adapter (3). The deformation locking plate (9) deforms when subjected to force, and is used to lock and fix the angle of the adjusting adapter (3) and the tooling body (2).

2. The adaptable tooling for assembling a corded light charger according to claim 1, characterized in that: The limiting ring (6) is a magnetic ring, and the mounting base (5) is formed by stamping iron plate. The limiting ring (6) and the mounting base (5) cooperate with each other to limit the installation of the adjustment adapter (3).

3. The adaptable tooling for assembling a corded light charger according to claim 1, characterized in that: The limiting ring (6) has a limiting hole (12) in the middle. The inner wall of the limiting hole (12) abuts against the side end of the adjusting adapter (3). The diameter of the limiting hole (12) is smaller than the diameter of the adjusting adapter (3). The limiting ring (6) limits the installation of the adjusting adapter (3) through the limiting hole (12).

4. The adaptable tooling for assembling a corded light charger according to claim 1, characterized in that: The mounting base (5) has a mounting hole at the positioning hole (8). The inner wall of the mounting hole is stepped. After the positioning post (15) is inserted into the positioning hole (8), a screw is connected through the mounting hole to limit the positioning post (15).

5. The adaptable tooling for assembling a corded light charger according to claim 1, characterized in that: The side wall of the adjustment fitting (3) is provided with a circular mounting groove (4), the rubber ring (13) is installed in the mounting groove (4), and the outer side wall of the rubber ring (13) is provided with a locking groove (14) to increase friction.

6. The adaptable tooling for assembling a corded light charger according to claim 5, characterized in that: The deformable locking plate (9) has an arc-shaped structure. The top of the deformable locking plate (9) extends to the rubber ring (13). When the deformable locking plate (9) is under force, it squeezes the rubber ring (13) to lock and fix the adjusting adapter (3).

7. The adaptable tooling for assembling a corded light charger according to claim 1, characterized in that: The mounting base (5) is threaded with an adjusting screw (10) on its side end. The top end of the adjusting screw (10) is fixedly connected with a compression ball (11). The top end of the compression ball (11) abuts against the side end of the deformation locking plate (9) to apply pressure to the deformation locking plate (9) and control the degree of deformation of the deformation locking plate (9).

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