A chucking device for turbine machining
Patent Information
- Application Number
- CN202522002634.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]本实用新型的目的在于提供一种涡轮加工用夹持器装置,以解决上述背景技术中提出的操作人员在对涡轮加工工作时,常用的相对应的涡轮加工用夹持器装置,尽管现有的装置可以实现加工目的,但在实际的使用过程中需要人工搬运至加工点位,无法对涡轮进行多点位同时加工,同时对涡轮壳体会有剐蹭,实用性有所降低
该一种涡轮加工用夹持器装置,在进行日常使用的过程中,首先操作人员可通过万向轮将装置移动至作业区域,随即从两侧的条形槽中拉出支撑板,通过杆端关节的九十度转动带动支撑杆发生转动,将支撑板撑在地面起到稳定装置的作用,随后操作人员打开控制面板,调节气缸开始工作,调节气缸的输出端会带动圆杆在立板中发生转动,圆杆的转动会带动支撑臂在水平方向发生翻转,从而可以适应不同高度的作业,同时操作人员打开控制开关,电机开始工作,电机的输出端带动转动轴在顶板凹槽中发生转动,从而带动顶板圆盘发生转动,同时机械手臂会带动机械关节与夹持板发生转动,夹持板会夹住物料开始加工。机械手臂的运行代替了人工手动安转,大大减少了人工安转的时间,提升了自动化和智能化,从而提升了生产工作的效率。
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Figure CN224855862U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of turbine machining technology, specifically a clamping device for turbine machining. Background Technology
[0002] In order to ensure the accuracy of turbine machining, improve efficiency, and protect the surface integrity of workpieces, modern turbine manufacturing requires a clamping device for turbine machining.
[0003] When operators are processing turbines, although the existing equipment can achieve the purpose of production and processing, in actual use, traditional processing requires manual placement of the turbine on the clamp for processing, and then removal and replacement after processing. This makes it cumbersome to pick up and drop the workpiece, affecting processing efficiency. Moreover, it is inevitable to scratch the turbine housing. At the same time, it is not intelligent enough to meet current production needs. Utility Model Content
[0004] The purpose of this utility model is to provide a clamping device for turbine machining, so as to solve the problem mentioned in the background art that the corresponding clamping device for turbine machining commonly used by operators can achieve the machining purpose, but in actual use, it needs to be manually moved to the machining point, which makes it impossible to machine the turbine at multiple points at the same time, and it will scratch the turbine housing, thus reducing its practicality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a clamping device for turbine machining, comprising a support base, a caster wheel fixedly connected to the bottom of the support base, a control panel electrically connected to the side of the support base, a strip groove provided on the side of the support base, a support rod slidably connected inside the strip groove, a rod end joint provided at one end of the support rod, a support plate fixedly connected to the bottom end of the support rod, an adjusting cylinder fixedly connected to the top surface of the support base, a vertical plate fixedly connected to the top surface of the support base, and a round rod rotatably connected between the vertical plates, the round rod being sleeved... At one end of the support arm, a motor is fixedly connected to the support arm. A control switch is electrically connected to the side of the motor. A rotating shaft is provided on the top surface of the motor. A top plate disk is fixedly connected to the top surface of the rotating shaft. A robotic arm is fixedly connected to the top surface of the top plate disk. A mechanical joint is provided between the ends of the robotic arm. A clamping mechanism is connected to one end of the robotic arm. Clamping plates are symmetrically arranged on the side of the clamping mechanism. A screw is fixedly connected to the bottom of the support base. A rod end joint is connected to one end of the support rod. A top plate groove is provided on the bottom surface of the top plate disk.
[0006] Preferably, there are four casters, and all four casters are fixedly connected to the bottom surface of the support base near the corner of the screw hole by threads. The rod end joint is set at the junction of the two support rods and can rotate 90 degrees.
[0007] Preferably, the middle of the support plate is fixedly connected to the bottom end of the support rod, and the shape and size of the support plate are consistent with the strip groove. One end of the adjusting cylinder is fixedly connected to the center of the top surface of the support base, and the output end of the adjusting cylinder is extended and fixedly connected to the center of the bottom surface of the support arm. There are two upright plates, which are symmetrically arranged on the top surface of the support base near the corners. The round rod is sleeved on the end of the support arm near the support base, and the support arm can be rotated at a certain angle.
[0008] Preferably, one end of the motor is fixedly connected to the end of the support arm away from the support base, the bottom surface of the rotating shaft is located at the center of the top surface of the motor, and the top surface is fixedly connected to the center of the bottom surface of the top plate disk. There are three robotic arms, which are evenly distributed and connected to the top surface of the top plate disk near the corners.
[0009] Preferably, the robotic arm and the mechanical joint together form a robotic arm mechanism, and the clamping plates are mechanically connected to the inside of the clamping mechanism in pairs.
[0010] Preferably, the screw passes through the support base and is fixedly connected to the bottom center of the upright plate, the top plate groove is set at the bottom center of the top plate disc, and the rotating shaft is nested in the top plate groove.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This turbine machining clamping device, in daily use, first allows the operator to move the device to the work area using the casters. Then, the support plate is pulled out from the slots on both sides. A 90-degree rotation of the rod end joint causes the support rod to rotate, stabilizing the device by placing the support plate on the ground. Next, the operator opens the control panel and adjusts the cylinder. The cylinder's output rotates the round rod in the vertical plate, causing the support arm to rotate horizontally, adapting to different work heights. Simultaneously, the operator turns on the control switch, activating the motor. The motor's output rotates the rotating shaft in the groove of the top plate, causing the top plate disc to rotate. At the same time, the robotic arm rotates the mechanical joints and the clamping plate, which then grips the material for processing. The robotic arm replaces manual rotation, significantly reducing manual rotation time, improving automation and intelligence, and thus increasing production efficiency. Attached Figure Description
[0012] Figure 1This is a three-dimensional installation diagram of the present invention; Figure 2 This is a bottom view of the support base of this utility model; Figure 3 This is a schematic diagram of the groove on the top plate disc of this utility model; Figure 4 This is a diagram illustrating the structure of the robotic arm of this utility model.
[0013] In the diagram: 1. Support base; 2. Casters; 3. Control panel; 4. Slot; 5. Support rod; 6. Support plate; 7. Adjusting cylinder; 8. Vertical plate; 9. Round rod; 10. Support arm; 11. Motor; 12. Control switch; 13. Rotating shaft; 14. Top plate disc; 15. Robotic arm; 16. Mechanical joint; 17. Clamping mechanism; 18. Clamping plate; 19. Screw; 20. Rod end joint; 21. Top plate groove. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0015] like Figures 1-4 As shown, this utility model provides a technical solution: a clamping device for turbine machining, including a support base 1, a universal wheel 2 fixedly connected to the bottom of the support base 1, a control panel 3 electrically connected to the side of the support base 1, a strip groove 4 provided on the side of the support base 1, a support rod 5 slidably connected inside the strip groove 4, a rod end joint 20 provided at one end of the support rod 5, a support plate 6 fixedly connected to the bottom end of the support rod 5, and an adjusting cylinder 7 fixedly connected to the top surface of the support base 1.
[0016] By adjusting the operation of cylinder 7, the support arm 10 is rotated in the horizontal direction, which can automatically adjust the height of the device according to different situations, greatly reducing the operating burden and improving the user experience. Example 2
[0017] like Figures 1-4As shown, this utility model provides a technical solution: a clamping device for turbine machining, including a support base 1, a caster wheel 2 fixedly connected to the bottom of the support base 1, a control panel 3 electrically connected to the side of the support base 1, a strip groove 4 provided on the side of the support base 1, a support rod 5 slidably connected inside the strip groove 4, a rod end joint 20 provided at one end of the support rod 5, a support plate 6 fixedly connected to the bottom end of the support rod 5, and an adjusting cylinder 7 fixedly connected to the top surface of the support base 1. One end is provided with a rod end joint 20, the bottom end of the support rod 5 is fixedly connected to a support plate 6, the top surface of the support base 1 is fixedly connected to an adjusting cylinder 7, the top surface of the support base 1 is fixedly connected to a vertical plate 8, a round rod 9 is rotatably connected between the vertical plates 8, the round rod 9 is sleeved on one end of the support arm 10, one end of the support arm 10 is fixedly connected to a motor 11, the side of the motor 11 is electrically connected to a control switch 12, the top surface of the motor 11 is provided with a rotating shaft 13, and the top surface of the rotating shaft 13 is fixedly connected to a top plate disc 14.
[0018] With the operation of motor 11, the output end of motor 11 drives the rotating shaft 13 to start rotating, and the rotating shaft 13 drives the top plate disc 14 to start rotating. The top plate disc can rotate 360 degrees, thereby realizing clamping and installation at different points, greatly reducing the time of turbine processing and improving the working efficiency of turbine processing. Example 3
[0019] like Figures 1-4 As shown, this utility model provides a technical solution: a clamping device for turbine machining, including a support base 1, a caster wheel 2 fixedly connected to the bottom of the support base 1, a control panel 3 electrically connected to the side of the support base 1, a strip groove 4 provided on the side of the support base 1, a support rod 5 slidably connected inside the strip groove 4, a rod end joint 20 provided at one end of the support rod 5, a support plate 6 fixedly connected to the bottom end of the support rod 5, an adjusting cylinder 7 fixedly connected to the top surface of the support base 1, a vertical plate 8 fixedly connected to the top surface of the support base 1, and the vertical plates 8 rotating between each other. A circular rod 9 is connected to one end of a support arm 10. A motor 11 is fixedly connected to one end of the support arm 10. A control switch 12 is electrically connected to the side of the motor 11. A rotating shaft 13 is provided on the top surface of the motor 11. A top plate disc 14 is fixedly connected to the top surface of the rotating shaft 13. A robotic arm 15 is fixedly connected to the top surface of the top plate disc 14. A mechanical joint 16 is provided at the end of the robotic arm 15. A clamping mechanism 17 is connected to one end of the robotic arm 15. Clamping plates 18 are symmetrically arranged on the side of the clamping mechanism 17. A screw 19 is fixedly connected to the bottom of the support base 1. A rod end joint 20 is connected to one end of the support rod 5. A top plate groove 21 is provided on the bottom surface of the top plate disc 14.
[0020] The machine starts working with three robotic arms 15. The mechanical joints 16 connecting the robotic arms 15 start to rotate, and at the same time, the clamping plates 18 on the side of the clamping mechanism 17 start to move to adjust to the appropriate position. At the same time, different parts of the turbine are clamped and processed, realizing multi-point and multi-angle simultaneous processing, which greatly reduces labor costs, reduces the difficulty of operation, and reduces unnecessary scratches on the turbine, greatly improving the efficiency and intelligence of turbine processing.
[0021] Working principle: First, the operator can move the device to the work area using the casters 2. Then, the support plate 6 is pulled out from the slots 4 on both sides. The 90-degree rotation of the rod end joint 4 drives the support rod 5 to rotate, supporting the support plate 6 on the ground to stabilize the device. Then, the operator opens the control panel 3 and adjusts the cylinder 7 to start working. The output end of the cylinder 7 drives the round rod 9 to rotate in the vertical plate 8. The rotation of the round rod 9 drives the support arm 10 to flip horizontally, thus adapting to different heights. At the same time, the operator turns on the control switch 12, and the motor 11 starts working. The output end of the motor 11 drives the rotating shaft 13 to rotate in the groove 21 of the top plate, thereby driving the top plate disc 14 to rotate. At the same time, the robotic arm 15 drives the mechanical joint 16 and the clamping plate 18 to rotate. The clamping plate 18 clamps the turbine to start processing.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamping device for turbine machining, comprising a support base (1), characterized in that: The bottom of the support base (1) is fixedly connected to a caster wheel (2), the side of the support base (1) is electrically connected to a control panel (3), the side of the support base (1) is provided with a strip groove (4), the inside of the strip groove (4) is slidably connected to a support rod (5), one end of the support rod (5) is provided with a rod end joint (20), the bottom end of the support rod (5) is fixedly connected to a support plate (6), the top surface of the support base (1) is fixedly connected to an adjusting cylinder (7), the top surface of the support base (1) is fixedly connected to a vertical plate (8), a round rod (9) is rotatably connected between the vertical plates (8), the round rod (9) is sleeved on one end of the support arm (10), and one end of the support arm (10) is fixedly connected to a motor (11). The motor (11) is electrically connected to a control switch (12) on its side. The top surface of the motor (11) is provided with a rotating shaft (13). The top surface of the rotating shaft (13) is fixedly connected to a top plate disk (14). The top surface of the top plate disk (14) is fixedly connected to a robotic arm (15). The robotic arms (15) are connected to each other with mechanical joints (16). A clamping mechanism (17) is connected to one end of the robotic arm (15). The clamping mechanism (17) is symmetrically provided with clamping plates (18) on its side. The bottom of the support base (1) is fixedly connected with screws (19). The rod end joint (20) is connected to one end of the support rod (5). The bottom surface of the top plate disk (14) is provided with a top plate groove (21).
2. The clamping device for turbine machining according to claim 1, characterized in that: The number of casters (2) is four, and all four casters (2) are fixedly connected to the screw holes near the corners of the bottom surface of the support base (1) by threads. The rod end joint (20) is set at the junction of the two support rods (5) and can rotate ninety degrees.
3. The clamping device for turbine machining according to claim 1, characterized in that: The middle of the support plate (6) is fixedly connected to the bottom end of the support rod (5), and the shape and size of the support plate (6) are consistent with the strip groove (4). One end of the adjusting cylinder (7) is fixedly connected to the center of the top surface of the support base (1), and the output end of the adjusting cylinder (7) is extended and fixedly connected to the center of the bottom surface of the support arm (10). There are two upright plates (8), which are symmetrically arranged on the top surface of the support base (1) near the corner. The round rod (9) is sleeved on the end of the support arm (10) near the support base (1), and the support arm (10) can be rotated at a certain angle.
4. The clamping device for turbine machining according to claim 1, characterized in that: One end of the motor (11) is fixedly connected to the end of the support arm (10) away from the support base (1). The bottom surface of the rotating shaft (13) is set at the center of the top surface of the motor (11), and the top surface is fixedly connected to the center of the bottom surface of the top plate disk (14). There are three robotic arms (15), which are evenly distributed and connected to the top surface of the top plate disk (14) near the corners.
5. The clamping device for turbine machining according to claim 1, characterized in that: The robotic arm (15) and the mechanical joint (16) together form a robotic arm mechanism, and the clamping plates (18) are mechanically connected to the inside of the clamping mechanism (17) in pairs.
6. The clamping device for turbine machining according to claim 1, characterized in that: The screw (19) passes through the support base (1) and is fixedly connected to the bottom center of the upright plate (8). The top plate groove (21) is set at the bottom center of the top plate disc (14), and the rotating shaft (13) is nested in the top plate groove (21).