Rail-mounted track inspection robot track system

Abstract

The utility model discloses a track system for track -hanging type inspection robot relates to track technical field. This track system for track -hanging type inspection robot, including straight guide rail, bend guide rail, first connecting piece, second connecting piece, first bolt and hanger assembly, the top of straight guide rail and bend guide rail is provided with first recess, and the outer surface of straight guide rail and bend guide rail is provided with second recess and robot sliding slot, and first connecting piece is set in the inside of first recess through first bolt, and second connecting piece is set in the inside of second recess through first bolt, and hanger assembly includes lower fixed base, suspender, upper fixed base, second bolt and third bolt, and the bottom fixed connection of lower fixed base has lower mounting plate, and the top fixed connection of upper fixed base has upper mounting plate, can conveniently use track -hanging type inspection robot to carry out routine inspection to the steel structure in the concealed space such as the suspended ceiling of guest station, does not need artificial visual inspection, and has improved the inspection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of track technology, specifically a track system for a track-mounted inspection robot. Background Technology

[0002] As the service life of railway passenger station steel structures increases, problems such as steel component corrosion, loose bolts, weld cracks, and metal roof leaks have occurred across the railway network, seriously affecting the safe operation of the railway. Therefore, it is necessary to conduct daily inspections of the steel components of passenger stations.

[0003] At present, the patrol method, which is mainly based on visual inspection, cannot conduct daily inspections of steel structures in concealed spaces such as ceilings. Due to atmospheric corrosion, train wind vibration, roof leakage and other reasons, the structural components in concealed spaces are more susceptible to corrosion and damage. Some structural components are more prone to rust and breakage due to their thin walls, which seriously threatens structural safety. The metal roof of the passenger station is prone to leakage under extreme weather conditions such as rainstorms and typhoons, but the leakage points cannot be detected in time and are not easy to find, which seriously affects the waiting experience of passengers. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a track system for a rail-mounted inspection robot, thereby resolving the existing problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a track system for a rail-mounted inspection robot, comprising a straight guide rail, a curved guide rail, a first connector, a second connector, a first bolt, and a hanger assembly. The top of the straight and curved guide rails is provided with a first groove, and the outer surfaces of the straight and curved guide rails are provided with a second groove and a robot slide rail. The first connector is mounted inside the first groove via the first bolt, and the second connector is mounted inside the second groove via the first bolt. The hanger assembly includes a lower fixed seat, a hanger rod, an upper fixed seat, a second bolt, and a third bolt. A lower mounting plate is fixedly connected to the bottom of the lower fixed seat, and an upper mounting plate is fixedly connected to the top of the upper fixed seat. Limit holes are provided on the outer surfaces of both the lower and upper fixed seats, and a mounting groove is provided on the outer surface of the hanger rod.

[0006] Preferably, the outer surface of the first connector is fitted to the inner surface of the first groove, and the outer surface of the second connector is fitted to the inner surface of the second groove.

[0007] Preferably, the first groove and the robot slide are symmetrically arranged on both sides of the straight guide rail and the curved guide rail, and the hanger assembly is arranged on the upper surface of the straight guide rail and the curved guide rail.

[0008] Preferably, the lower mounting plate is connected to the straight guide rail and the curved guide rail by a second bolt, and the mounting groove is provided at the top and bottom of the outer surface of the boom.

[0009] Preferably, the lower fixing seat is located at the bottom end of the boom, and the upper fixing seat is located at the top end of the boom.

[0010] Preferably, the outer surface of the third bolt is adapted to the interior of the mounting groove and the limiting hole, and the lifting rod is connected to the lower fixed seat and the upper fixed seat through the third bolt. Beneficial effects

[0011] This utility model provides a track system for a rail-mounted inspection robot. It has the following advantages: (1) The track system of the rail-mounted inspection robot, which is composed of straight guide rails, curved guide rails and hanger components, enables the use of the rail-mounted inspection robot to conduct daily inspections of steel structures in concealed spaces such as ceilings in passenger stations without the need for manual visual inspection, thus improving inspection efficiency.

[0012] (2) The rail system of the rail-mounted inspection robot is made easy to transport and install through straight rails, curved rails and hanger components. The appropriate number of straight rails and curved rails can be selected according to the actual working environment, which improves the practicality of the device. In addition, the hanger components can be adjusted in height, which makes it convenient to adjust as needed and improves the flexibility of the device. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the assembly structure of the straight guide rail of this utility model; Figure 3 This is a schematic diagram of the straight guide rail of this utility model; Figure 4 This is a schematic diagram of the structure of the hanger assembly of this utility model.

[0014] In the diagram: 1. Straight guide rail; 2. Curved guide rail; 3. First connecting piece; 4. Second connecting piece; 5. First bolt; 6. Hanger assembly; 61. Lower fixed seat; 62. Hanging rod; 63. Upper fixed seat; 64. Lower mounting plate; 65. Upper mounting plate; 66. Second bolt; 67. Mounting groove; 68. Limiting hole; 69. Third bolt; 7. First groove; 8. Second groove; 9. Robot slide. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] like Figures 1-4 As shown, this utility model provides a track system for a rail-mounted inspection robot, including a straight guide rail 1, a curved guide rail 2, a first connector 3, a second connector 4, a first bolt 5, and a hanger assembly 6. The top of the straight guide rail 1 and the curved guide rail 2 are provided with a first groove 7, and the outer surface of the straight guide rail 1 and the curved guide rail 2 is provided with a second groove 8 and a robot slide 9. The first connector 3 is set inside the first groove 7 by the first bolt 5, and the second connector 4 is set inside the second groove 8 by the first bolt 5. The hanger assembly 6 includes a lower fixed seat 61, a hanger rod 62, an upper fixed seat 63, a second bolt 66, and a third bolt 69. The bottom of the lower fixed seat 61 is fixedly connected to a lower mounting plate 64, and the top of the upper fixed seat 63 is fixedly connected to an upper mounting plate 65. The outer surfaces of the lower fixed seat 61 and the upper fixed seat 63 are both provided with limit holes 68, and the outer surface of the hanger rod 62 is provided with a mounting groove 67.

[0017] Specifically, the outer surface of the first connector 3 is fitted and adapted to the inner surface of the first groove 7, and the outer surface of the second connector 4 is fitted and adapted to the inner surface of the second groove 8.

[0018] Specifically, the first groove 7 and the robot slide 9 are symmetrically arranged on both sides of the straight guide rail 1 and the curved guide rail 2, and the hanger assembly 6 is arranged on the upper surface of the straight guide rail 1 and the curved guide rail 2.

[0019] Specifically, the lower mounting plate 64 is connected to the straight guide rail 1 and the curved guide rail 2 by the second bolt 66, and the mounting groove 67 is provided at the top and bottom of the outer surface of the rod 62.

[0020] Specifically, the lower fixing seat 61 is located at the bottom end of the lifting rod 62, and the upper fixing seat 63 is located at the top end of the lifting rod 62.

[0021] Specifically, the outer surface of the third bolt 69 is adapted to the interior of the mounting groove 67 and the limiting hole 68, and the lifting rod 62 is connected to the lower fixed seat 61 and the upper fixed seat 63 through the third bolt 69.

[0022] The working principle and beneficial effects of the above embodiments.

[0023] In use, assemble the straight guide rail 1 and the curved guide rail 2 as needed. When assembling two adjacent sets of straight guide rails 1, insert the first connector 3 and the second connector 4 into the first groove 7 and the second groove 8 respectively, and position the first connector 3 and the second connector 4 at the connection point of the two adjacent sets of straight guide rails 1. Align the mounting holes on the first connector 3 and the second connector 4 with the mounting holes in the first groove 7 and the second groove 8, and install the first bolt 5 into the mounting hole, so that the two adjacent sets of straight guide rails 1 are assembled together and the ends of the two adjacent sets of straight guide rails 1 are pressed together. The straight guide rail 1 and the curved guide rail The components 2 are also assembled in the same way described above. The hanger assembly 6 is installed on the straight guide rail 1 and the curved guide rail 2 by the second bolt 66. As needed, the third bolt 69 is installed in the limiting hole 68 at the appropriate position to adjust the overall height of the hanger assembly 6. Then, the hanger assembly 6 is hung on the upper mounting plate 65 and mounting bolts to complete the installation of the entire track system. The pulleys of the rail-mounted intelligent inspection robot are installed in the robot slide 9. The rail-mounted intelligent inspection robot moves to the corresponding inspection area through the mounted track system, and at the same time, it lifts and lowers itself. The gimbal or robotic arm expands the inspection range, comprehensively collecting status information of the metal mesh structure. It can utilize a track system to achieve sliding contact line power supply and simultaneously radiate weak current signal transmission lines, enabling 24 / 7 uninterrupted comprehensive inspection while ensuring signal transmission stability. The straight guide rail 1 and curved guide rail 2 are made of high-rigidity and wear-resistant materials, ensuring that the guide rails do not deform excessively under external forces. This prevents vibration and displacement problems caused by inertial forces, acceleration, and other external forces during the industrial robot's movement, thus preventing [unclear - possibly related to performance issues]. To ensure the precision of the robot, industrial robots typically operate under high load and high frequency conditions. The moving guide rail must be able to withstand the challenges posed by these conditions and remain stable and reliable. Industrial robots usually operate continuously on the production line for long periods of time, so the moving guide rail must have good wear resistance to ensure that it will not wear out or be damaged during long-term use, thereby extending the robot's service life. Dustproof coating, waterproof coating, and insulating coating are applied to the outer surface of the straight guide rail 1 and the curved guide rail 2, giving the guide rail good dustproof, waterproof, and anti-interference capabilities to adapt to different working environments.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A track system for a rail-mounted inspection robot, comprising a straight guide rail (1), a curved guide rail (2), a first connector (3), a second connector (4), a first bolt (5), and a hanger assembly (6), characterized in that: The top of the straight guide rail (1) and the curved guide rail (2) are provided with a first groove (7), the outer surface of the straight guide rail (1) and the curved guide rail (2) is provided with a second groove (8) and a robot slide (9), the first connector (3) is provided inside the first groove (7) by a first bolt (5), the second connector (4) is provided inside the second groove (8) by a first bolt (5), the hanger assembly (6) includes a lower fixed seat (61), a hanger rod (62), an upper fixed seat (63), a second bolt (66) and a third bolt (69), the bottom of the lower fixed seat (61) is fixedly connected to a lower mounting plate (64), the top of the upper fixed seat (63) is fixedly connected to an upper mounting plate (65), the outer surface of the lower fixed seat (61) and the upper fixed seat (63) are both provided with limit holes (68), and the outer surface of the hanger rod (62) is provided with a mounting groove (67).

2. The track system for a rail-mounted inspection robot according to claim 1, characterized in that: The outer surface of the first connector (3) is fitted to the inner surface of the first groove (7), and the outer surface of the second connector (4) is fitted to the inner surface of the second groove (8).

3. The track system for a rail-mounted inspection robot according to claim 1, characterized in that: The first groove (7) and the robot slide (9) are symmetrically arranged on both sides of the straight guide rail (1) and the curved guide rail (2), and the hanger assembly (6) is arranged on the upper surface of the straight guide rail (1) and the curved guide rail (2).

4. The track system for a rail-mounted inspection robot according to claim 1, characterized in that: The lower mounting plate (64) is connected to the straight guide rail (1) and the curved guide rail (2) by the second bolt (66), and the mounting groove (67) is provided on the top and bottom of the outer surface of the rod (62).

5. The track system for a rail-mounted inspection robot according to claim 1, characterized in that: The lower fixing seat (61) is located at the bottom end of the rod (62), and the upper fixing seat (63) is located at the top end of the rod (62).

6. The track system for a rail-mounted inspection robot according to claim 1, characterized in that: The outer surface of the third bolt (69) is adapted to the interior of the mounting groove (67) and the limiting hole (68), and the rod (62) is connected to the lower fixed seat (61) and the upper fixed seat (63) through the third bolt (69).

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