Automatic device for recovering offcut of thermal insulation board
Patent Information
- Application Number
- CN202522495905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0003]而在使用裁切装置对保温板进行裁切作业时,由于缺少必要的回收装置,使得裁切下来的保温板边料始终堆积在裁切装置上,而如果不对裁切装置上所堆积的保温板边料进行清理的话,很容易对后续保温板的加工作业造成阻碍,从而降低了整个装置的实用性
本实用新型,通过利用设置在基座上的驱动电机,使得设置在基座上的多个转轴的其中一个,能够在驱动电机的作用下进行转动,从而借助链轮与链条之间的相互传动,进而起到了能够驱动基座上的多个辊筒进行同步转动的效果,从而起到了能够使得多个辊筒的转动,能够带动滑动板进行输送的效果。而通过利用切割机构,起到了能够对保温板进行裁切加工的效果。
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Figure CN224855966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board processing technology, specifically to an automatic recycling device for edge materials from insulation board processing. Background Technology
[0002] Insulation boards are a type of building material used in walls, roofs, or floors to reduce heat transfer and improve the building's thermal insulation performance. By blocking the exchange of heat between indoors and outdoors, they reduce energy consumption and enhance living comfort, making them one of the important materials for energy conservation in modern buildings.
[0003] When using a cutting device to cut insulation boards, the lack of a necessary recycling device causes the cut insulation board scraps to accumulate on the cutting device. If these scraps are not cleaned up, they can easily hinder subsequent insulation board processing, thus reducing the overall practicality of the device. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic recycling device for edge materials from insulation board processing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic recycling device for insulation board processing edge material, comprising a base, on which multiple rotating shafts are rotatably arranged, and rollers for conveying insulation boards are fixedly installed on the circumference of each of the multiple rotating shafts; a cutting mechanism for cutting insulation boards is provided on the base; a recycling mechanism is provided at the bottom of the base, the recycling mechanism comprising two mounting plates, and a toggle plate is provided on one side of each mounting plate that is close to each other; the two toggle plates are slidably mounted on the two mounting plates by a drive assembly.
[0006] Furthermore, sprockets are fixedly mounted on the circumference of each of the plurality of rotating shafts, and the plurality of sprockets are connected to each other by chain drive. A drive motor is fixedly mounted on the base, and one of the rotating shafts is fixedly mounted on the output end of the drive motor.
[0007] The aforementioned components achieve the following effects: by utilizing a drive motor mounted on the base, one of the multiple rotating shafts mounted on the base can rotate under the action of the drive motor. Through the mutual transmission between the sprocket and the chain, this drives the multiple rollers on the base to rotate synchronously, thereby enabling the rotation of the multiple rollers to drive the sliding plate for conveying. Furthermore, the cutting mechanism enables the cutting and processing of the insulation board.
[0008] By utilizing a recycling mechanism, the actuating plate on the mounting plate can slide along the length of the mounting plate under the action of the drive component. During the sliding process, the actuating plate can actuate the insulation board edge material cut off on the base, thereby automatically sliding the cut insulation board edge material off the base. This achieves the effect of automatic recycling of insulation board edge material, thus improving the practicality of the entire device.
[0009] Preferably, a first transmission wheel is fixedly mounted on the circumference of each of the two rotating shafts, and the two first transmission wheels are connected by a first belt drive.
[0010] Furthermore, a first connecting frame is fixedly installed on the first belt, a connecting bracket is fixedly installed on the first connecting frame, a screw is threadedly connected to the connecting bracket, a clamp is rotatably connected to the bottom end of the screw, and the insulation board is disposed between the connecting bracket and the clamp.
[0011] The aforementioned components achieve the following effect: by utilizing the connecting frame set on the first connecting frame, the connecting frame can be snapped onto the side of the insulation board, and by using the clamping plate inside the connecting frame, the clamping plate can move under the action of the screw, thereby achieving the effect of clamping and limiting the insulation board in the connecting frame, thus improving the stability of the insulation board during the feeding process.
[0012] By utilizing the mutual transmission between the first drive wheel and the first belt, the first belt can be driven to slide along the length of the base during operation, thereby facilitating the conveying of the insulation board after clamping and limiting.
[0013] Preferably, the cutting mechanism includes four support plates fixedly mounted on the base. The four support plates are arranged in pairs, and a first lead screw is rotatably mounted on each pair of support plates. A first drive seat is threadedly connected to the circumference of the first lead screw. A lifting cylinder is fixedly mounted on the first drive seat. A lifting seat is fixedly mounted on the output end of the lifting cylinder. A second lead screw is rotatably mounted on the lifting seat. A second drive seat is threadedly connected to the circumference of the second lead screw. A motor is fixedly mounted on the second drive seat. A cutter is fixedly mounted on the output end of the motor.
[0014] The aforementioned components achieve the following effect: by utilizing the first lead screw on the support plate, the first drive seat can move along the axial direction of the first lead screw under its action, thereby enabling the position of the cutting blade to be adjusted as needed, thus satisfying the requirement to cut the insulation board under different usage environments.
[0015] By utilizing a lifting cylinder, the lifting seat can slide vertically under the action of the lifting cylinder, thereby enabling adaptive adjustment of the height of the cutter on the second drive seat. This allows the cutter to meet the requirements of cutting insulation boards of different thicknesses.
[0016] By utilizing the second lead screw installed on the lifting seat, the second drive seat can slide along the axis of the second lead screw during rotation, thereby enabling the cutter to cut the insulation board.
[0017] Preferably, the drive assembly includes a drive rod rotatably mounted on the two mounting plates, a first gear fixedly mounted on the circumferential surface of the drive rod, and two rotating rods rotatably mounted on the mounting plates, wherein a second gear meshing with the first gear is fixedly mounted on the circumferential surface of one of the rotating rods.
[0018] Furthermore, a second transmission wheel is fixedly installed on the circumference of both rotating rods, and the two second transmission wheels are connected by a second belt. A second connecting frame is fixedly installed on the second belt, and a sliding seat is fixedly installed on the second connecting frame. The actuating plate is vertically slidably disposed on the sliding seat.
[0019] The aforementioned components achieve the following effect: by utilizing the drive rods mounted on the two mounting plates, the drive rods, during rotation, drive the first gear to rotate. Through the meshing of the first and second gears, one of the two rotating rods on the mounting plates can be driven to rotate. Through the cooperation between the two second transmission wheels and the second belt, the second belt can be driven to slide along the two second transmission wheels. The sliding of the second belt causes the actuating plate on the sliding seat to slide along the sliding square of the second belt. Furthermore, the sliding of the actuating plate actuates the edge material of the cut insulation board on the base, thereby allowing the cut edge material to be removed from the base and achieving automatic recycling of the cut insulation board edge material.
[0020] Preferably, a lifting plate is vertically slidably mounted on the sliding seat, the actuating plate is fixedly mounted on the top surface of the lifting plate, a sliding rod is fixedly mounted on the lifting plate, an adjustment groove is provided on the mounting plate, and the sliding rod is slidably mounted in the adjustment groove.
[0021] Furthermore, a guide frame is fixedly installed on the sliding seat. The guide frame is slidably sleeved on the second belt. A spring is provided between the lifting plate and the guide frame. One end of the spring is fixedly installed on the bottom surface of the lifting plate, and the other end is fixedly connected to the guide frame.
[0022] The aforementioned components achieve the following effect: by utilizing the adjustment groove on the mounting plate and with the help of the spring force, the sliding rod on the lifting plate can slide along the direction of the adjustment groove, thereby achieving the effect of adjusting the height of the toggle plate, thus facilitating the toggle of the insulation board edge material.
[0023] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a drive motor mounted on a base, enabling one of multiple rotating shafts on the base to rotate under the motor's influence. Through the mutual transmission between the sprocket and chain, this drives multiple rollers on the base to rotate synchronously, thereby enabling the sliding plate to be conveyed. Furthermore, a cutting mechanism is used to cut and process the insulation board.
[0024] This invention utilizes a recycling mechanism to allow a sliding plate mounted on the mounting plate to slide along the length of the mounting plate under the action of a drive assembly. During this sliding process, the sliding plate can move the insulation board edge material cut off from the base, thereby automatically sliding the cut insulation board edge material off the base. This achieves the effect of automatically recycling the insulation board edge material, thus improving the practicality of the entire device.
[0025] This utility model utilizes a connecting frame set on the first connecting frame, which allows the connecting frame to be snapped onto the side of the insulation board. Furthermore, by using a clamping plate inside the connecting frame, the clamping plate can move under the action of a screw, thereby achieving the effect of clamping and limiting the insulation board in the connecting frame, thus improving the stability of the insulation board during the feeding process.
[0026] This invention utilizes a first lead screw on a support plate, enabling the first drive seat to move along the axial direction of the first lead screw under its action. This allows for adjustment of the cutting blade's position as needed, thus satisfying the requirement to cut insulation boards under different usage environments.
[0027] This invention utilizes a lifting cylinder to allow the lifting seat to slide vertically under the action of the lifting cylinder, thereby enabling adaptive adjustment of the height of the cutter on the second drive seat. This allows the cutter to meet the requirements of cutting insulation boards of different thicknesses. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 For the present utility model Figure 1 A schematic diagram of a partial structure; Figure 3 For the present utility model Figure 2 Schematic diagram of the structure at point A; Figure 4 For the present utility model Figure 2 Schematic diagram of the structure at point B; Figure 5 For the present utility model Figure 1 Partial disassembly diagram; Figure 6 For the present utility model Figure 5 Schematic diagram of the structure at point C; Figure 7 For the present utility model Figure 5 A schematic diagram of a partial structure; Figure 8 For the present utility model Figure 5 A partial disassembly diagram.
[0029] In the diagram: 1. Base; 2. Rotating shaft; 3. Roller; 4. First transmission wheel; 5. First belt; 61. First connecting frame; 62. Connecting frame; 63. Screw; 64. Clamping plate; 71. Support plate; 72. First lead screw; 73. First drive seat; 74. Lifting cylinder; 75. Lifting seat; 76. Second lead screw; 77. Second drive seat; 78. Cutter; 801. Mounting plate; 802. Drive rod; 803. First gear; 804. Rotating rod; 805. Second gear; 806. Second transmission wheel; 807. Second belt; 808. Second connecting frame; 809. Sliding seat; 810. Lifting plate; 811. Spring; 812. Guide frame; 813. Actuating plate; 814. Sliding rod; 815. Adjustment groove. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1-8This utility model provides a technical solution: an automatic recycling device for insulation board processing edge material, including a base 1, on which multiple rotating shafts 2 are rotatably mounted. Rollers 3 for conveying the insulation board are fixedly installed on the circumference of each of the multiple rotating shafts 2. A cutting mechanism for cutting the insulation board is provided on the base 1. A recycling mechanism is provided at the bottom of the base 1, including two mounting plates 801. A deflector plate 813 is provided on one side of each mounting plate 801 that is close to each other. The two deflector plates 813 are slidably mounted on the two mounting plates 801 via a drive assembly. Sprockets are fixedly mounted on the circumference of each of the multiple rotating shafts 2, and the multiple sprockets are connected by chain drive. A drive motor is fixedly mounted on the base 1, and one of the rotating shafts 2 is fixedly mounted on the output end of the drive motor. By utilizing a drive motor mounted on the base 1, one of the multiple rotating shafts 2 mounted on the base 1 can rotate under the action of the drive motor. Through the mutual transmission between the sprocket and the chain, multiple rollers 3 on the base 1 can be driven to rotate synchronously, thus enabling the rotation of the rollers 3 to drive the sliding plate for conveying. A cutting mechanism is used to cut the insulation board. A recycling mechanism is used to allow a sliding plate 813 mounted on the mounting plate 801 to slide along the length of the mounting plate 801 under the action of the drive assembly. During this sliding process, the sliding plate 813 can actuate the cut insulation board edge material on the base 1, causing the cut insulation board edge material to automatically slide off the base 1, thus achieving automatic recycling of the insulation board edge material and improving the practicality of the entire device.
[0032] The following is a detailed explanation of its overall setup and function.
[0033] Two first transmission wheels 4 are fixedly mounted on the circumference of each of the two rotating shafts 2, and the two first transmission wheels 4 are connected by a first belt 5. A first connecting frame 61 is fixedly mounted on the first belt 5, and a connecting bracket 62 is fixedly mounted on the first connecting frame 61. A screw 63 is threadedly connected to the connecting bracket 62, and a clamping plate 64 is rotatably connected to the bottom end of the screw 63. The insulation board is placed between the connecting bracket 62 and the clamping plate 64. By using the connecting bracket 62 set on the first connecting frame 61, the connecting bracket 62 can be snapped onto the side of the insulation board, and by using the clamping plate 64 inside the connecting bracket 62, the clamping plate 64 can move under the action of the screw 63, thereby achieving the effect of clamping and limiting the insulation board in the connecting bracket 62, thus improving the stability of the insulation board during the feeding process. By utilizing the mutual transmission between the first transmission wheel 4 and the first belt 5, the first belt 5 can be driven to slide along the length of the base 1 during operation, thereby facilitating the conveying of the insulation board after clamping and limiting.
[0034] The cutting mechanism includes four support plates 71 fixedly mounted on a base 1. The four support plates 71 are arranged in pairs, with a first lead screw 72 rotatably mounted on each pair. A first drive seat 73 is threaded onto the circumference of the first lead screw 72. A lifting cylinder 74 is fixedly mounted on the first drive seat 73, and a lifting seat 75 is fixedly mounted on the output end of the lifting cylinder 74. A second lead screw 76 is rotatably mounted on the lifting seat 75, and a second drive seat 77 is threaded onto the circumference of the second lead screw 76. A motor is fixedly mounted on the second drive seat 77, and a cutter 78 is fixedly mounted on the output end of the motor. By utilizing the first lead screw 72 on the support plate 71, the first drive seat 73 can move along the axial direction of the first lead screw 72 under its action, thereby achieving the effect of adjusting the position of the cutter 78 as needed, thus satisfying the requirement of cutting insulation boards under different usage environments. By utilizing the lifting cylinder 74, the lifting seat 75 can slide vertically under the action of the lifting cylinder 74, thereby enabling adaptive adjustment of the height of the cutter 78 on the second drive seat 77. This allows the cutter 78 to cut insulation boards of different thicknesses. Furthermore, by utilizing the second lead screw 76 mounted on the lifting seat 75, the second drive seat 77 can slide along the axial direction of the lead screw 76 during rotation, allowing the cutter 78 to perform cutting processing on the insulation board.
[0035] The drive assembly includes a drive rod 802 rotatably mounted on two mounting plates 801. A first gear 803 is fixedly mounted on the circumference of the drive rod 802. Two rotating rods 804 are rotatably mounted on the mounting plates 801, one of which has a second gear 805 fixedly mounted on its circumference, meshing with the first gear 803. A second transmission wheel 806 is fixedly mounted on the circumference of each of the two rotating rods 804. The two second transmission wheels 806 are connected by a second belt 807. A second connecting frame 808 is fixedly mounted on the second belt 807, and a sliding seat 809 is fixedly mounted on the second connecting frame 808. An actuating plate 813 is vertically slidably mounted on the sliding seat 809. By utilizing the drive rods 802 mounted on the two mounting plates 801, the drive rods 802 can drive the first gear 803 to rotate during rotation. Therefore, through the meshing between the first gear 803 and the second gear 805, one of the two rotating rods 804 on the mounting plate 801 can be driven to rotate. Thus, through the cooperation between the two second transmission wheels 806 and the second belt 807, the second belt 807 can be driven to slide along the two second transmission wheels 806. Through the sliding of the second belt 807, the actuating plate 813 on the sliding seat 809 can slide along the sliding square of the second belt 807. Furthermore, through the sliding of the actuating plate 813, the edge material of the cut insulation board on the base 1 can be actuated, thereby allowing the edge material of the cut insulation board to be removed from the base 1, thus achieving the effect of automatic recycling of the edge material of the cut insulation board.
[0036] A lifting plate 810 is vertically slidably mounted on the sliding seat 809. A toggle plate 813 is fixedly mounted on the top surface of the lifting plate 810. A sliding rod 814 is fixedly mounted on the lifting plate 810. An adjustment groove 815 is provided on the mounting plate 801, and the sliding rod 814 is slidably disposed within the adjustment groove 815. A guide frame 812 is also fixedly mounted on the sliding seat 809. The guide frame 812 is slidably sleeved on the second belt 807. A spring 811 is provided between the lifting plate 810 and the guide frame 812. One end of the spring 811 is fixedly mounted on the bottom surface of the lifting plate 810, and the other end is fixedly connected to the guide frame 812. By utilizing the adjustment groove 815 on the mounting plate 801 and the elastic force of the spring 811, the sliding rod 814 on the lifting plate 810 can slide along the direction of the adjustment groove 815, thereby achieving the effect of adjusting the height of the toggle plate 813, thus facilitating the toggle of the insulation board edge material.
[0037] Working principle: A drive motor mounted on the base 1 causes one of the multiple rotating shafts 2 on the base 1 to rotate. Through the transmission between the sprocket and chain, multiple rollers 3 on the base 1 rotate synchronously, thus enabling the sliding plate to be conveyed. A cutting mechanism is used to cut and process the insulation board. Furthermore, by utilizing the connecting frame 62 set on the first connecting frame 61, the connecting frame 62 can be snapped onto the side of the insulation board. And by using the clamping plate 64 inside the connecting frame 62, the clamping plate 64 can move under the action of the screw 63, thereby achieving the effect of clamping and limiting the insulation board in the connecting frame 62. Then, by utilizing the mutual transmission between the first transmission wheel 4 and the first belt 5, the first connecting frame 61 on the first belt 5 can be driven to slide along the length direction of the base 1 during operation, thereby facilitating the conveying of the insulation board after clamping and limiting.
[0038] Once the insulation board is transported to the designated position by the cup, the second lead screw 76, which is mounted on the lifting seat 75, is used to make the second drive seat 77 slide along the axial direction of the second lead screw 76 during rotation, so that the cutter 78 can cut the insulation board.
[0039] By utilizing the drive rods 802 mounted on the two mounting plates 801, the drive rods 802 can drive the first gear 803 to rotate during rotation. Therefore, through the meshing between the first gear 803 and the second gear 805, one of the two rotating rods 804 on the mounting plate 801 can be driven to rotate. Thus, through the cooperation between the two second transmission wheels 806 and the second belt 807, the second belt 807 can be driven to slide along the two second transmission wheels 806. Through the sliding of the second belt 807, the actuating plate 813 on the sliding seat 809 can slide along the sliding square of the second belt 807. Through the sliding of the actuating plate 813, the edge material of the cut insulation board on the base 1 can be actuated, so that the edge material of the cut insulation board on the base 1 can be removed from the base 1, thereby achieving the effect of automatic recycling of the edge material of the cut insulation board. Furthermore, by utilizing the adjustment groove 815 on the mounting plate 801 and by using the elastic force of the spring 811, the sliding rod 814 on the lifting plate 810 can slide along the direction of the adjustment groove 815, thereby achieving the effect of adjusting the height of the agitator plate 813, thus facilitating the agitation of the insulation board edge material.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic recycling device for edge material from insulation board processing, comprising a base (1), characterized in that: Multiple rotating shafts (2) are rotatably arranged on the base (1), and rollers (3) for conveying the insulation board are fixedly installed on the circumference of the multiple rotating shafts (2). A cutting mechanism for cutting the insulation board is provided on the base (1). The base (1) is provided with a recycling mechanism at its bottom. The recycling mechanism includes two mounting plates (801). Each of the two mounting plates (801) is provided with a toggle plate (813) on one side that is close to each other. The two toggle plates (813) are slidably mounted on the two mounting plates (801) by a drive assembly.
2. The automatic recycling device for edge material from insulation board processing according to claim 1, characterized in that: Both of the aforementioned rotating shafts (2) have a first transmission wheel (4) fixedly installed on their circumferences, and the two first transmission wheels (4) are connected by a first belt (5).
3. The automatic recycling device for edge material from insulation board processing according to claim 2, characterized in that: A first connecting frame (61) is fixedly installed on the first belt (5), and a connecting bracket (62) is fixedly installed on the first connecting frame (61). A screw (63) is threadedly connected to the connecting bracket (62), and a clamping plate (64) is rotatably connected to the bottom end of the screw (63). The insulation plate is disposed between the connecting bracket (62) and the clamping plate (64).
4. The automatic recycling device for edge material from insulation board processing according to claim 1, characterized in that: The cutting mechanism includes four support plates (71) fixedly installed on the base (1). The four support plates (71) are arranged in pairs. A first lead screw (72) is rotatably installed on the support plates (71). A first drive seat (73) is threadedly connected to the circumference of the first lead screw (72). A lifting cylinder (74) is fixedly installed on the first drive seat (73). A lifting seat (75) is fixedly installed at the output end of the lifting cylinder (74). A second lead screw (76) is rotatably installed on the lifting seat (75). A second drive seat (77) is threadedly connected to the circumference of the second lead screw (76). A motor is fixedly installed on the second drive seat (77). A cutter (78) is fixedly installed at the output end of the motor.
5. The automatic recycling device for edge material from insulation board processing according to claim 1, characterized in that: The drive assembly includes a drive rod (802) rotatably mounted on the two mounting plates (801), a first gear (803) fixedly mounted on the circumferential surface of the drive rod (802), and two rotating rods (804) rotatably mounted on the mounting plate (801), wherein a second gear (805) meshing with the first gear (803) is fixedly mounted on the circumferential surface of one of the rotating rods (804).
6. The automatic recycling device for edge material from insulation board processing according to claim 5, characterized in that: A second transmission wheel (806) is fixedly installed on the circumference of each of the two rotating rods (804). The two second transmission wheels (806) are connected by a second belt (807). A second connecting frame (808) is fixedly installed on the second belt (807). A sliding seat (809) is fixedly installed on the second connecting frame (808). The actuating plate (813) is vertically slidably disposed on the sliding seat (809).
7. The automatic recycling device for edge material from insulation board processing according to claim 6, characterized in that: A lifting plate (810) is vertically slidably mounted on the sliding seat (809). The actuating plate (813) is fixedly mounted on the top surface of the lifting plate (810). A sliding rod (814) is fixedly mounted on the lifting plate (810). An adjustment groove (815) is provided on the mounting plate (801). The sliding rod (814) is slidably mounted in the adjustment groove (815).
8. The automatic recycling device for edge material from insulation board processing according to claim 7, characterized in that: A guide frame (812) is also fixedly installed on the sliding seat (809). The guide frame (812) is slidably sleeved on the second belt (807). A spring (811) is provided between the lifting plate (810) and the guide frame (812). One end of the spring (811) is fixedly installed on the bottom surface of the lifting plate (810), and the other end is fixedly connected to the guide frame (812).