A cutting device for sewer pipe machining
Patent Information
- Application Number
- CN202522470188.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-21
AI Technical Summary
[0003]本实用新型的目的在于提供一种排污管加工用裁切设备,以解决上述背景技术中提出的市场上常见的排污管加工裁切设备在排污管支撑固定方面往往采用简单的固定方式,缺乏有效的稳定支撑结构,在裁切过程中,排污管容易因受力不均或支撑不稳而发生位置偏移,导致裁切精度难以保证,出现裁切尺寸偏差大、管口不平整的问题
[0017]Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses support seats fixed to the output ends of both cylinders No. 1 and No. 2, with guide rollers symmetrically rotating inside the support seats to provide stable support for the sewage pipe. Simultaneously, two support seats have No. 1 limit rods symmetrically fixed to their bottoms, and another support seat has No. 2 limit rod symmetrically fixed to its top, ensuring the stability of the support seat movement. This ensures the accurate and reliable positioning of the sewage pipe during the cutting process, effectively improving cutting precision. Furthermore, by installing a reducer on one side of the side fixing box... The system consists of a No. 1 servo motor, whose output is connected to the input of a reducer. The reducer's output is connected to a rotating rod. A gear is fixed to the outside of the rotating rod, and multiple teeth that mesh with the gear are fixed at equal intervals to the outside of the inner rotating cylinder. The gears mesh with the teeth. The No. 1 servo motor provides power, which is reduced and increased in torque by the reducer to drive the rotating rod to rotate. This, in turn, drives the inner rotating cylinder to rotate through the meshing of the gears and teeth, thus achieving the function of rotating and cutting the sewage pipe. The rotating sewage pipe is then cut in a ring shape, and sewage pipes of different diameters are cut.
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Figure CN224855988U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting equipment technology, specifically a cutting equipment for processing sewage pipes. Background Technology
[0002] PP-H sewage pipes are made of homopolymer polypropylene and possess excellent properties such as corrosion resistance, high temperature resistance, high rigidity, and impact resistance. They are suitable for discharging various types of sewage, especially corrosive or high-temperature sewage, ensuring pipeline stability and safety and reducing the risk of damage. In the field of urban construction and pipeline engineering, sewage pipes, as an important infrastructure component, undertake the key tasks of discharging sewage, ensuring urban environmental sanitation, and maintaining normal operation. During the production and processing of sewage pipes, the precision and quality of the cutting process directly affect the subsequent installation and use of the sewage pipes, as well as the stability and reliability of the entire sewage system. However, common sewage pipe processing and cutting equipment on the market often uses simple fixing methods for sewage pipe support and fixation, lacking effective stable support structures. During the cutting process, sewage pipes are prone to positional displacement due to uneven stress or unstable support, making it difficult to guarantee cutting precision and resulting in problems such as large cutting size deviations and uneven pipe ends. Utility Model Content
[0003] The purpose of this utility model is to provide a cutting device for sewage pipe processing, so as to solve the problem mentioned in the background art that the common sewage pipe processing and cutting devices on the market often use simple fixing methods for sewage pipe support and fixation, lacking an effective stable support structure. During the cutting process, the sewage pipe is prone to positional displacement due to uneven force or unstable support, resulting in difficulty in ensuring cutting accuracy, large cutting size deviation, and uneven pipe opening.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for processing sewage pipes, comprising:
[0005] Support box;
[0006] A side fixing box is installed on the top of the support box, and an inner rotating cylinder is rotatably arranged inside the side fixing box.
[0007] A clamping slide is symmetrically slidably disposed inside the inner rotating cylinder, and a clamping block is installed on the inner side of the clamping slide;
[0008] A rotating rod is rotatably mounted inside the side fixed box. A gear is fixedly connected to the outside of the rotating rod. Multiple teeth that mesh with the gear are fixedly connected at equal intervals to the outside of the inner rotating cylinder. The gear and the teeth mesh with each other. Two No. 1 cylinders are installed inside the support box.
[0009] A limiting guide rail is provided on the top of the support box. A movable slide is slidably provided on the top of the limiting guide rail. A second cylinder is installed on the top of the movable slide by bolts.
[0010] Support unit, the support unit is located at the output end of cylinder No. 1 and cylinder No. 2;
[0011] The pipe cutting section is located above the support box.
[0012] As a preferred embodiment of this utility model: the support part includes a support base and guide rollers. The output ends of the two cylinders No. 1 and No. 2 are fixedly connected to the support base. Two guide rollers are symmetrically rotatably arranged on the inner side of the support base. A first limiting rod is symmetrically fixedly connected to the bottom of the two support bases. The first limiting rod is slidably connected to the support box. A second limiting rod is symmetrically fixedly connected to the top of the other support base. The second limiting rod is slidably connected to the movable slide.
[0013] As a preferred embodiment of this utility model: two fixed seats are symmetrically fixed to the outer side of the inner rotating cylinder, a rotating ring is fixed to the outer side of the fixed seat, the rotating ring is rotatably connected to the side fixed box, the two clamping slides are slidably connected to one of the fixed seats, a bidirectional lead screw is rotatably arranged inside one of the fixed seats, two movable sliders are symmetrically installed on the outer side of the bidirectional lead screw, the movable sliders are slidably connected to the fixed seats, and one side of the movable sliders is fixedly connected to the clamping slide.
[0014] As a preferred embodiment of this utility model: a second servo motor is installed on one side of one of the fixed seats, the output end of the second servo motor is fixedly connected to a bidirectional lead screw, two limiting slide rods are symmetrically slidably arranged inside the movable slider, the limiting slide rods are fixedly connected to the fixed seat, and accordion cloth is provided between both sides of the movable slider and the fixed seat.
[0015] As a preferred embodiment of this utility model: a support frame is bolted to the top of the support box, the pipe cutting part is rotatably mounted on the inner side of the support frame via a rotating shaft, and a miscellaneous channel is provided inside the support box.
[0016] As a preferred embodiment of this utility model: a speed reducer is installed on one side of the side fixing box, the output end of the speed reducer is connected to the rotating rod, and a servo motor is installed on one side of the side fixing box, the output end of the servo motor is connected to the input end of the speed reducer.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses support seats fixed to the output ends of both cylinders No. 1 and No. 2, with guide rollers symmetrically rotating inside the support seats to provide stable support for the sewage pipe. Simultaneously, two support seats have No. 1 limit rods symmetrically fixed to their bottoms, and another support seat has No. 2 limit rod symmetrically fixed to its top, ensuring the stability of the support seat movement. This ensures the accurate and reliable positioning of the sewage pipe during the cutting process, effectively improving cutting precision. Furthermore, by installing a reducer on one side of the side fixing box... The system consists of a No. 1 servo motor, whose output is connected to the input of a reducer. The reducer's output is connected to a rotating rod. A gear is fixed to the outside of the rotating rod, and multiple teeth that mesh with the gear are fixed at equal intervals to the outside of the inner rotating cylinder. The gears mesh with the teeth. The No. 1 servo motor provides power, which is reduced and increased in torque by the reducer to drive the rotating rod to rotate. This, in turn, drives the inner rotating cylinder to rotate through the meshing of the gears and teeth, thus achieving the function of rotating and cutting the sewage pipe. The rotating sewage pipe is then cut in a ring shape, and sewage pipes of different diameters are cut. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a rear view of the present invention;
[0020] Figure 3 This is a schematic diagram of the internal structure of the support box of this utility model;
[0021] Figure 4 This is a schematic diagram of the tube cutting section structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the support base and guide roller structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the internal structure of the side fixing box of this utility model;
[0024] Figure 7 This is a schematic diagram of the internal structure of the fixing base of this utility model.
[0025] In the diagram: 1. Support box; 2. Cylinder No. 1; 3. Limiting rod No. 1; 4. Support seat; 5. Guide roller; 6. Moving carriage; 7. Cylinder No. 2; 8. Limiting rod No. 2; 9. Limiting guide rail; 10. Side fixed box; 11. Reducer; 12. Servo motor No. 1; 13. Rotating rod; 14. Gear; 15. Inner rotating cylinder; 16. Rotating ring; 17. Fixed seat; 18. Clamping block; 19. Bidirectional lead screw; 20. Moving slider; 21. Limiting slide rod; 22. Servo motor No. 2; 23. Bellows cloth; 24. Support frame; 25. Miscellaneous channel; 26. Clamping carriage; 27. Pipe cutting section; 28. Gear. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1 to 7 This utility model provides a technical solution: a cutting device for processing sewage pipes, comprising: a support box 1; a side fixing box 10 bolted to the top of the support box 1, with an inner rotating cylinder 15 rotatably arranged inside the side fixing box 10; a clamping slide 26 symmetrically slidably arranged inside the inner rotating cylinder 15, with a clamping block 18 bolted to the inner side of the clamping slide 26; a rotating rod 13 rotatably arranged inside the side fixing box 10, with a gear 14 fixedly connected to the outer side of the rotating rod 13, and multiple teeth 28 equidistantly fixed to the outer side of the inner rotating cylinder 15, meshing with the gear 14 and the teeth 28; two cylinders 2 (number one) bolted to the inside of the support box 1; a limiting guide rail 9 located at the top of the support box 1, with a movable slide 6 slidably arranged at the top of the limiting guide rail 9, and a cylinder 7 (number two) bolted to the top of the movable slide 6; a support part located at the output end of cylinders 2 (number one) and 7 (number two); and a pipe cutting part 27 located above the support box 1.
[0028] It should be noted that in this embodiment, the device supports the sewage pipe by driving the support base 4 with two cylinders 2 and 7. The output ends of the two cylinders 2 and 7 are all fixed to the support base 4. Two guide rollers 5 are symmetrically rotated on the inner side of the support base 4. When the sewage pipe is placed on the guide rollers 5, the guide rollers 5 can rotate with the movement of the sewage pipe to reduce friction and ensure that the sewage pipe can move smoothly during the support process. The bottom of the two support bases 4 is symmetrically fixed to a first limiting rod 3, which is slidably connected to the support box 1. The top of the other support base 4 is symmetrically fixed to a second limiting rod 8, which is slidably connected to the movable slide 6. This limiting structure ensures the stability of the support base 4 during movement, thereby ensuring accurate and reliable positioning of the sewage pipe during cutting, effectively improving cutting precision. The side fixing box 10 contains an inner rotating cylinder 15, with two fixed seats 17 symmetrically fixed to its outer side. A rotating ring 16 is fixed to the outer side of each fixed seat 17, rotatably connected to the side fixing box 10, providing stable support for the rotation of the inner rotating cylinder 15. Two clamping slides 26 are symmetrically slidably disposed inside the inner rotating cylinder 15 and slidably connected to one of the fixed seats 17. When the second servo motor 22 starts, it drives the bidirectional lead screw 19 to rotate, causing the two moving sliders 20 to move synchronously in opposite directions, thus driving the two clamping slides 26 to move synchronously in opposite directions. Clamping blocks 18 are bolted to the inner side of the clamping slides 26, enabling the clamping of sewage pipes of different diameters. The moving sliders 20 internally... The sliding mechanism has two limiting slide rods 21, which are fixed to the fixed base 17. These limiting slide rods 21 limit and guide the movement of the movable slider 20, ensuring the smoothness and accuracy of the movement. Both sides of the movable slider 20 are provided with accordion cloth 23 between it and the fixed base 17 to prevent debris from entering the fixed base 17 and affecting the operation of the equipment. When the first servo motor 12 is started, it provides power and drives the rotating rod 13 to rotate after being reduced in speed and torque by the reducer 11. The rotating rod 13 drives the gear 14 to rotate. The gear 14 drives the inner rotating cylinder 15 to rotate through meshing with the teeth 28, thereby realizing the rotation of the clamped sewage pipe and preparing for the subsequent ring cutting. The top of the support box 1 is bolted with a support frame 24. The pipe cutting part 27 is rotatably installed on the inner side of the support frame 24 through a rotating shaft. The pipe cutting part 27 includes a rotating bracket, a cutting disc, a pulley, a belt, a motor, a cylinder, and a connecting support.A cylinder is rotatably mounted on a support bracket on one side of the support housing 1 via a rotating shaft. The cylinder output is rotatably connected to the rotating bracket via the rotating shaft. The rotating bracket rotates inside the support frame 24 via the rotating shaft. When the motor starts, its output drives one of the pulleys inside the rotating bracket to rotate. This pulley is connected to another pulley connected to the cutting disc via a belt drive, thereby driving the other pulley to rotate. The other pulley drives the cutting disc to rotate. The cylinder output can drive the rotating bracket to rotate and adjust around the support frame 24, thereby adjusting the angle and position of the cutting disc. After the drain pipe is clamped and rotated to a suitable position, the position of the cutting disc is adjusted by the cylinder, so that the cutting disc cuts the clamped and positioned drain pipe. A protective cover is provided on one side of the pipe cutting section 27 to protect the cutting disc and improve operational safety. The support housing 1 has a debris collection channel 25 inside to collect debris generated during the cutting process.
[0029] The pipe cutting section 27 includes a rotating bracket, a cutting disc, pulleys, a belt, a motor, a cylinder, and a connecting support. A cylinder is rotatably mounted on the connecting support on one side of the support housing 1 via a rotating shaft. The output end of the cylinder is rotatably connected to the rotating bracket via a rotating shaft. The rotating bracket rotates on the inner side of the support frame 24 via a rotating shaft. The output end of the motor drives one of the pulleys inside the rotating bracket to rotate. One of the pulleys is connected to another pulley connected to the cutting disc via a belt drive, thereby driving the other pulley to rotate. The other pulley drives the cutting disc to rotate. The output end of the cylinder drives the rotating bracket to rotate and adjust around the support frame 24. The cutting disc cuts the sewage pipe after it has been clamped and positioned. A protective cover is also provided on one side of the pipe cutting section 27 to protect the cutting disc and improve safety.
[0030] The specific architecture and operating logic of the cylinder, electric motor and servo motor achieving coordinated control through an external controller in this application are consistent with the existing technology in this field. The servo motors used are all equipped with encoders, which can provide real-time feedback on the speed, position and other information of the servo motors. This control method has been maturely applied in many similar industrial scenarios, so it will not be discussed in detail here.
[0031] In one embodiment, such as Figures 1 to 7 As shown, the support part includes a support base 4 and guide rollers 5. The output ends of the two cylinders 2 and 7 are all fixed to the support base 4. Two guide rollers 5 are symmetrically rotated on the inner side of the support base 4. The bottom of the two support bases 4 are symmetrically fixed to a first limiting rod 3, which is slidably connected to the support box 1. The top of the other support base 4 is symmetrically fixed to a second limiting rod 8, which is slidably connected to the movable slide 6.
[0032] It should be noted that in this embodiment, the support part drives the support base 4 through cylinder 2 and cylinder 7, and uses guide roller 5 to stably support the sewage pipe. At the same time, the first limiting rod 3 is slidably connected to the support box 1, and the second limiting rod 8 is slidably connected to the movable slide 6, which ensures the stability of the movement of the support base 4, thereby ensuring that the sewage pipe is accurately positioned and reliably fixed during the cutting process, and improving the cutting accuracy.
[0033] In one embodiment, such as Figures 1 to 7 As shown, two fixed seats 17 are symmetrically fixed to the outer side of the inner rotating cylinder 15. A rotating ring 16 is fixed to the outer side of the fixed seat 17. The rotating ring 16 is rotatably connected to the side fixed box 10. Two clamping slides 26 are slidably connected to one of the fixed seats 17. A bidirectional lead screw 19 is rotatably installed inside one of the fixed seats 17. Two movable sliders 20 are symmetrically installed on the outer side of the bidirectional lead screw 19. The movable sliders 20 are slidably connected to the fixed seat 17. One side of the movable slider 20 is fixedly connected to the clamping slide 26.
[0034] It should be noted that, in this embodiment, the two fixed seats 17 and the rotating ring 16 symmetrically fixed to the outer side of the inner rotating cylinder 15 are rotatably connected to the side fixed box 10, providing stable support for the rotation of the inner rotating cylinder 15. The two clamping slides 26 are slidably connected to one of the fixed seats 17, and are fixed to the clamping slides 26 through the two movable sliders 20 on the outer side of the bidirectional screw 19, so that when the bidirectional screw 19 rotates, it can drive the two clamping slides 26 to move synchronously in opposite directions, thereby realizing the clamping of sewage pipes of different diameters and improving the versatility of the equipment.
[0035] In one embodiment, such as Figures 1 to 7 As shown, a second servo motor 22 is bolted to one side of one of the fixed seats 17. The output end of the second servo motor 22 is fixedly connected to the bidirectional lead screw 19. Two limit slide rods 21 are symmetrically slidably arranged inside the movable slider 20. The limit slide rods 21 are fixedly connected to the fixed seat 17. Accordion cloth 23 is provided between both sides of the movable slider 20 and the fixed seat 17.
[0036] It should be noted that in this embodiment, the second servo motor 22 installed on one side of one of the fixed seats 17 provides power to the bidirectional lead screw 19 to realize the automatic movement of the clamping slide 26. The two limiting slide rods 21 that slide symmetrically inside the moving slider 20 are fixedly connected to the fixed seat 17, which plays a limiting and guiding role in the movement of the moving slider 20, ensuring the smoothness and accuracy of the movement.
[0037] In one embodiment, such as Figures 1 to 7 As shown, a support frame 24 is bolted to the top of the support box 1, and the pipe cutting part 27 is rotatably mounted on the inside of the support frame 24 via a rotating shaft. A miscellaneous channel 25 is provided inside the support box 1.
[0038] It should be noted that, in this embodiment, the support frame 24, which is bolted to the top of the support box 1, provides the mounting base for the pipe cutting part 27. The pipe cutting part 27 is rotatably mounted inside the support frame 24 via a rotating shaft, and the tilt angle of the pipe cutting part 27 can be adjusted to facilitate cutting.
[0039] In one embodiment, such as Figures 1 to 7 As shown, a reducer 11 is installed on one side of the side fixing box 10. The output end of the reducer 11 is connected to the rotating rod 13. A first servo motor 12 is installed on one side of the side fixing box 10. The output end of the first servo motor 12 is connected to the input end of the reducer 11.
[0040] It should be noted that in this embodiment, a reducer 11 and a first servo motor 12 are installed on one side of the side fixing box 10. The first servo motor 12 provides power, which is reduced and increased in torque by the reducer 11 to drive the rotating rod 13 to rotate. In turn, the inner rotating cylinder 15 is driven to rotate through the meshing of the gear 14 and the teeth 28, thereby realizing the rotational cutting function of the sewage pipe and meeting different cutting requirements.
[0041] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0042] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0043] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cutting device for processing sewage pipes, characterized in that, include: Support box (1); Side fixing box (10) is installed on the top of the support box (1), and an inner rotating cylinder (15) is rotatably arranged inside the side fixing box (10); The clamping slide (26) is symmetrically slidably disposed inside the inner rotating cylinder (15), and a clamping block (18) is installed on the inner side of the clamping slide (26); Rotating rod (13) is rotatably mounted inside the side fixed box (10). Gear (14) is fixedly connected to the outside of the rotating rod (13). Multiple teeth (28) that mesh with the gear (14) are fixedly connected to the outside of the inner rotating cylinder (15) at equal intervals. The gear (14) and the teeth (28) mesh with each other. Two No. 1 cylinders (2) are installed inside the support box (1). Limiting guide rail (9) is set on the top of the support box (1). A movable slide (6) is slidably set on the top of the limiting guide rail (9). A second cylinder (7) is installed on the top of the movable slide (6) by bolts. Support part, the support part is located at the output end of cylinder No. 1 (2) and cylinder No. 2 (7); The pipe cutting section (27) is located above the support box (1).
2. The cutting equipment for processing sewage pipes according to claim 1, characterized in that: The support includes a support base (4) and guide rollers (5). The output ends of the two cylinders (2) and (7) are fixed to the support base (4). Two guide rollers (5) are symmetrically rotated on the inner side of the support base (4). The bottom of the two support bases (4) are symmetrically fixed to a first limiting rod (3), which is slidably connected to the support box (1). The top of the other support base (4) is symmetrically fixed to a second limiting rod (8), which is slidably connected to the movable slide (6).
3. The cutting equipment for processing sewage pipes according to claim 1, characterized in that: Two fixed seats (17) are symmetrically fixed to the outer side of the inner rotating cylinder (15). A rotating ring (16) is fixed to the outer side of the fixed seat (17). The rotating ring (16) is rotatably connected to the side fixed box (10). Two clamping slides (26) are slidably connected to one of the fixed seats (17). A bidirectional lead screw (19) is rotatably installed inside one of the fixed seats (17). Two movable sliders (20) are symmetrically installed on the outer side of the bidirectional lead screw (19). The movable sliders (20) are slidably connected to the fixed seat (17). One side of the movable sliders (20) is fixed to the clamping slide (26).
4. The cutting equipment for processing sewage pipes according to claim 3, characterized in that: A second servo motor (22) is installed on one side of one of the fixed bases (17). The output end of the second servo motor (22) is fixedly connected to the bidirectional lead screw (19). Two limiting slide rods (21) are symmetrically slidably arranged inside the movable slider (20). The limiting slide rods (21) are fixedly connected to the fixed base (17). Accordion cloth (23) is provided between both sides of the movable slider (20) and the fixed base (17).
5. The cutting equipment for processing sewage pipes according to claim 1, characterized in that: The top of the support box (1) is bolted with a support frame (24), and the pipe cutting part (27) is rotatably mounted on the inside of the support frame (24) via a rotating shaft. The inside of the support box (1) is provided with a miscellaneous channel (25).
6. The cutting equipment for processing sewage pipes according to claim 1, characterized in that: A speed reducer (11) is installed on one side of the side fixing box (10). The output end of the speed reducer (11) is connected to the rotating rod (13). A first servo motor (12) is installed on one side of the side fixing box (10). The output end of the first servo motor (12) is connected to the input end of the speed reducer (11).