Wood insect prevention treatment and high-precision carving integrated processing equipment
Patent Information
- Application Number
- CN202522743018.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-12-25
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种木材防虫处理与高精度雕刻一体化加工设备,解决了现有的设备集成化程度极低的问题
1、本实用新型结构合理,通过人工放置的方式在该设备中放置木材随后喷火器对木材进行炙烤处理以减少木材内的水分同时杀死残留在其中的虫卵,随后切割锯在将木材切割为片状的同时,切割锯联动的喷洒器箱片状木材喷洒固化剂与啥重启,这样可以保证片状木材的最大程度的接收消杀处理,全自动的设计增加了棋盘的生产速度且减少了单个木材的处理时间。
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Figure CN224856061U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chessboard carving technology, specifically to an integrated processing equipment for wood insect-proofing treatment and high-precision carving. Background Technology
[0002] Wood is a polymer material composed of cellulose, hemicellulose, and lignin, containing soluble sugars, starch, and other nutrients, as well as moisture. It is a natural habitat for insects to lay eggs and reproduce. During use, especially in warm and humid seasons, it is susceptible to insect infestation, causing losses to consumers and manufacturers. High-precision engraving machines, through advanced motion control algorithms, significantly improve the motion accuracy and stability of the engraving machine, enabling high-speed and precise engraving path control.
[0003] Although existing equipment can quickly change the physical properties of wood through high-temperature roasting, such as rapidly evaporating moisture during wood drying, and can greatly shorten the processing time compared to traditional natural drying or conventional drying methods, this non-integrated equipment usually involves transporting the wood to a cutting plant after roasting, then to a finishing plant, and finally to a carving plant. The integration level is extremely low, and a large amount of production capacity is lost during transportation. Therefore, we propose a new device to solve the above problems. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides an integrated processing equipment for wood insect-proofing and high-precision carving, which solves the problem of extremely low integration in existing equipment.
[0005] (II) Technical Solution To achieve the above objectives, this utility model is implemented through the following technical solution: a partition is installed on the upper surface of the base, a gas cylinder is installed on the upper surface of the base, a pipe bracket is installed on the upper surface of the base, a movable guide rail is installed on the upper surface of the base, and a flamethrower is inserted into the upper part of the movable guide rail.
[0006] Optionally, a wood groove is installed on one side of the upper surface of the base, and rollers are installed on both sides of the wood groove, with the number of rollers being four.
[0007] Optionally, a sprayer is mounted on the upper surface of the base, and a clamping device is mounted on the upper surface of the base.
[0008] Optionally, a cutting saw is mounted on the upper surface of the base, and a conveyor belt is mounted on one side of the base.
[0009] Optionally, a baffle is installed on one side of the conveyor belt, and a platform is installed at one end of the conveyor belt.
[0010] Optionally, a push plate is installed on one side of the upper surface of the platform, and a rotating shaft is installed on one side of the platform, the number of which is three.
[0011] Optionally, an omnidirectional device is rotatably connected to the middle of the rotating shaft, and a cutter is installed at one end of the omnidirectional device.
[0012] Optionally, an injector is installed at one end of the omnidirectional device, and a gripper is installed at the other end of the omnidirectional device.
[0013] In summary, the technical effects and advantages of this utility model are as follows: 1. This utility model has a reasonable structure. Wood is placed in the equipment manually, and then a flamethrower is used to scorch the wood to reduce the moisture in the wood and kill any insect eggs remaining in it. Then, while the cutting saw cuts the wood into sheets, the sprayer box linked to the cutting saw sprays the sheets with a curing agent and restarts. This ensures that the sheets of wood receive the maximum amount of disinfection treatment. The fully automatic design increases the production speed of the equipment and reduces the processing time of a single piece of wood.
[0014] 2. In this utility model, the integrated machine body allows cutting, polishing, grinding, and pattern engraving to be performed in the same group within the same equipment. The three-axis device with the laser cutter can remove burrs from the cut sheet wood with a laser, and then patterns can be engraved on the wood. After engraving, the wood can be pushed into the protective spraying step and the base installation step by the push plate. The fully automatic design reduces the degree of manual intervention, which improves production efficiency and reduces the safety accidents that may occur during manual operation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model; Figure 4 This is a schematic diagram of the structure of this utility model.
[0016] In the diagram: 1. Base; 2. Partition; 3. Gas cylinder; 4. Pipeline bracket; 5. Moving guide rail; 6. Flamethrower; 7. Timber trough; 8. Roller; 9. Sprayer; 10. Clamping device; 11. Cutting saw; 12. Conveyor belt; 13. Baffle; 14. Platform; 15. Push plate; 16. Rotary shaft; 17. Omnidirectional device; 18. Cutter; 19. Sprayer; 20. Hand. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Reference Figures 1-4 The illustrated wood insect-proofing and high-precision carving integrated processing equipment includes a base 1, a partition 2 mounted on the upper surface of the base 1, a gas cylinder 3 mounted on the upper surface of the base 1, a pipe bracket 4 mounted on the upper surface of the base 1, a moving guide rail 5 mounted on the upper surface of the base 1, a flamethrower 6 inserted into the upper part of the moving guide rail 5, a wood trough 7 mounted on one side of the upper surface of the base 1, four rollers 8 mounted on both sides of the wood trough 7, a sprayer 9 mounted on the upper surface of the base 1, and a clamping device 10 mounted on the upper surface of the base 1. A cutting saw 11 is mounted on the upper surface of the base 1. A conveyor belt 12 is mounted on one side of the base 1. A baffle 13 is mounted on one side of the conveyor belt 12. A platform 14 is mounted on one end of the conveyor belt 12. A push plate 15 is mounted on one side of the upper surface of the platform 14. A rotating shaft 16 is mounted on one side of the platform 14. There are three rotating shafts 16. An omnidirectional device 17 is rotatably connected to the middle of the rotating shaft 16. A cutter 18 is mounted on one end of the omnidirectional device 17. A jet injector 19 is mounted on one end of the omnidirectional device 17. A gripper 20 is mounted on one end of the omnidirectional device 17.
[0019] As a preferred embodiment of this example, Figure 2 and Figure 3As shown, a partition 2 is installed on the upper surface of the base 1, a gas cylinder 3 is installed on the upper surface of the base 1, a pipe bracket 4 is installed on the upper surface of the base 1, a moving guide rail 5 is installed on the upper surface of the base 1, a flamethrower 6 is inserted into the upper part of the moving guide rail 5, a wood trough 7 is installed on one side of the upper surface of the base 1, rollers 8 are installed on both sides of the wood trough 7, and there are four rollers 8. A sprayer 9 is installed on the upper surface of the base 1, a clamping device 10 is installed on the upper surface of the base 1, and a cutting saw 11 is installed on the upper surface of the base 1. During use, the base 1 serves as the supporting structure for the wood processor, and the wood is processed by flame heating. To prevent moisture and potential insect eggs from remaining, a partition 2 is installed on the upper surface of the base 1. The partition 2 separates the working areas of the gas cylinder 3 and the flamethrower 6 to ensure the safety of the equipment. A composite material observation window is installed in the middle of the partition 2, allowing operators to constantly monitor the operating status. The gas cylinder 3 is designed for reusability. A movable guide rail 5 is installed on the upper surface of the middle part of the base 1, allowing the flamethrower 6 to move laterally along the guide rail 5 to evenly heat the wood in the clamping device 10. A pipe bracket 4 is installed on the upper surface of the base 1 near the partition, and the pipe bracket 4 has a return-force characteristic. One end of the pipeline is connected to the gas cylinder 3, and the other end is connected to the flamethrower 6. The flamethrower 6 can extend the pipeline without restriction as it moves along the guide rail 5. When moving back, the pipeline bracket 4 automatically pulls the pipeline back due to its recoil characteristic to prevent folding or tangling. A clamping device 10 is installed on the upper surface of the platform 1. The clamping device 10 consists of two facing clamps and a guide rail. The two clamps are inserted into the guide rail. By placing wood between the clamps, the clamps clamp both ends of the wood and then bring it close to the flamethrower 6. The wood can rotate with the pivot in the clamp to evenly heat it. The surface moisture and residual impurities are removed, and the treated wood is placed into the wood groove 7 by the clamping device 10. Rollers 8 are installed on both sides of the wood groove 7, with a total of four rollers 8, two on each side of the wood groove 7, arranged in an alternating pattern. The rollers 7 will engage the surface of the wood and push it into the position of the cutting saw 11. The cutting saw 11 will cut the whole piece of wood into slices evenly. During the cutting, a sprayer installed on one side of the upper surface of the base 1 next to the cutting saw 11 will spray insecticide and hardener onto the sliced wood being cut, maximizing the internal fire suppression of the wood, and also having a certain cooling effect on the saw body of the cutting saw 11.
[0020] like Figure 3 and Figure 4As shown, in this embodiment, a conveyor belt 12 is installed on one side of the base 1, a baffle 13 is installed on one side of the conveyor belt 12, a platform 14 is installed at one end of the conveyor belt 12, a pusher 15 is installed on one side of the upper surface of the platform 14, and three rotating shafts 16 are installed on one side of the platform 14. An omnidirectional device 17 is rotatably connected to the middle of the rotating shafts 16. A cutter 18, a jet injector 19, and a gripper 20 are installed at one end of the omnidirectional device 17. During use, the conveyor belt 12 on one side of the base 1 pours the cut wood flakes into the conveyor belt 12, which carries them to the platform 14. To prevent the wood flakes from deviating during their natural fall onto the conveyor belt 12, a baffle 13 is installed on one side of the conveyor belt 12, and a pusher 15 is installed on one side of the platform 14. The pusher 15 pushes the wood flakes towards the other end of the guide channel of the platform 16. In this process, the wood passes through three three-axis devices 17. Three rotating shafts 16 are installed on one side of the platform 16, and each rotating shaft 16 is rotatably connected to a three-axis device 17. The three-axis device 17 can perform omnidirectional movement of the upper hemisphere. A laser cutter 18 is installed at one end of the three-axis device 17 near the push plate 17. The laser cutter 18 can operate in a low-power mode, in which it can remove residual burrs in the wood with a laser, or it can carve patterns on the surface of the wood in a high-power mode. After this step, the wood is pushed into the three-axis device 17 in the middle. A sprayer 19 is installed at one end of this part of the three-axis device 17. The sprayer 19 can spray protective paint or pigment liquid onto the wood. During spraying, the three-axis device 17 with clamps 20 installed away from the push plate 15 will assist in flipping the wood to spray evenly. After this step, the wood is pushed into the three-axis device 17 with clamps 20 installed. The clamps 20 can hold the base and install it into the bottom of the wood.
[0021] The working principle of this practical application is as follows: The base 1 serves as the supporting structure for the wood processor. It removes moisture and any remaining insect eggs from the wood by searing it with flames. A partition 2 is installed on the upper surface of the base 1, separating the working areas of the gas cylinder 3 and the flamethrower 6 to ensure the safety of the equipment. A composite material observation window is installed in the middle of the partition 2, allowing operators to constantly monitor the operating status. The gas cylinder 3 is designed for reusability. A movable guide rail 5 is installed on the upper surface of the middle of the base 1, allowing the flamethrower 6 to move laterally to evenly sear the wood in the clamping device 10. A pipe bracket 4 is installed on the upper surface of the base 1 near the partition. The pipe bracket 4 has a return function, and one end of the pipe is connected to... One end of the gas cylinder 3 is connected to the other end of the flamethrower 6. The flamethrower 6 can extend its pipe without restriction as it moves along the guide rail 5. When moving back, the pipe support 4 automatically pulls the pipe back due to its recoil characteristic to prevent folding or tangling. A clamping device 10 is installed on the upper surface of the platform 1. The clamping device 10 consists of two facing clamps and a guide rail. The two clamps are inserted into the guide rail. By placing wood between the clamps, the clamps clamp both ends of the wood and bring it close to the flamethrower 6. The wood can rotate with the shaft in the clamp to evenly scorch away surface moisture and residual impurities. The treated wood is then placed into the wood trough 7 by the clamping device 10. Rollers are installed on both sides of the wood trough 7. The total number of shafts 8 and rollers 8 is four. Two are installed on each side of the wood trough 7, arranged in an alternating pattern. The rollers 7 engage the surface of the wood and push it into the position of the cutting saw 11. The cutting saw 11 will evenly cut the whole piece of wood into slices. During cutting, a sprayer installed on one side of the upper surface of the base 1 next to the cutting saw 11 will spray insecticide and hardener onto the sliced wood being cut, maximizing the internal fire suppression of the wood and also having a certain cooling effect on the saw body of the cutting saw 11. A conveyor belt 12 is installed on one side of the base 1. The cut sliced wood falls into the conveyor belt 12, which carries it to the position of the platform 14. To prevent the sliced wood from deviating during its natural fall onto the conveyor belt 12, the conveyor belt 12... A baffle 13 is installed on one side of platform 12, and a pusher 15 is installed on one side of platform 14. The pusher 15 pushes the sheet wood towards the other end of the guide channel of platform 16. During this process, it passes through three three-axis devices 17. Three rotating shafts 16 are installed on one side of platform 16, and each rotating shaft 16 is rotatably connected to a three-axis device 17. The three-axis device 17 can perform omnidirectional movement in the upper hemisphere. A laser cutter 18 is installed at one end of the three-axis device 17 near the pusher 17. The laser cutter 18 can operate in a low-power mode, in which it can remove residual burrs in the wood with a laser, or in a high-power mode, it can carve patterns on the surface of the wood. The wood that has completed this step is pushed into the three-axis device 17 in the middle.One end of the three-axis device 17 in this section is equipped with a sprayer 19, which can spray protective paint or pigment onto the wood. During spraying, the three-axis device 17, with its gripper 20 mounted away from the push plate 15, assists in flipping the wood for even spraying. After this step, the wood is pushed into the three-axis device 17 with the gripper 20, which can hold the base and attach it to the bottom of the wood.
[0022] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An integrated processing equipment for wood insect-proofing treatment and high-precision carving, comprising a base (1), characterized in that: The upper surface of the base (1) is equipped with a partition (2), a gas cylinder (3) is installed on the upper surface of the base (1), a pipe bracket (4) is installed on the upper surface of the base (1), a moving guide rail (5) is installed on the upper surface of the base (1), and a flamethrower (6) is inserted into the upper part of the moving guide rail (5).
2. The integrated wood insect-proofing and high-precision carving processing equipment according to claim 1, characterized in that: A wood groove (7) is installed on one side of the upper surface of the base (1), and rollers (8) are installed on both sides of the wood groove (7), with a total of four rollers (8).
3. The integrated processing equipment for wood insect-proofing treatment and high-precision carving according to claim 1, characterized in that: A sprayer (9) is mounted on the upper surface of the base (1), and a clamping device (10) is mounted on the upper surface of the base (1).
4. The integrated processing equipment for wood insect-proofing treatment and high-precision carving according to claim 1, characterized in that: A cutting saw (11) is mounted on the upper surface of the base (1), and a conveyor belt (12) is mounted on one side of the base (1).
5. The integrated wood insect-proofing treatment and high-precision carving processing equipment according to claim 4, characterized in that: A baffle (13) is installed on one side of the conveyor belt (12), and a platform (14) is installed at one end of the conveyor belt (12).
6. The integrated processing equipment for wood insect-proofing treatment and high-precision carving according to claim 5, characterized in that: A push plate (15) is installed on one side of the upper surface of the platform (14), and a rotating shaft (16) is installed on one side of the platform (14), with three rotating shafts (16).
7. The integrated processing equipment for wood insect-proofing treatment and high-precision carving according to claim 6, characterized in that: The omnidirectional device (17) is rotatably connected to the middle of the rotating shaft (16), and a cutter (18) is installed at one end of the omnidirectional device (17).
8. The integrated processing equipment for wood insect-proofing treatment and high-precision carving according to claim 7, characterized in that: One end of the omnidirectional device (17) is equipped with an injector (19), and the other end of the omnidirectional device (17) is equipped with a gripper (20).