An automated plastic article recycling shredder
Patent Information
- Application Number
- CN202522466615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0005]本实用新型的目的在于提供一种自动化塑料制品回收碎料机,以解决上述背景技术提出塑料制品会被抛出或浮起和塑料粉末造成环境污染的问题
(1)通过电动伸缩杆的伸缩端在移动到合适的长度后具有自锁性,电动伸缩杆的伸缩端通过凸型环推动或拉动施压板进行升降,使施压板对塑料制品施压将其进入两根粉碎辊的内部,避免因塑料制品较轻,随着粉碎辊的旋转塑料制品被抛出或浮起;
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Figure CN224856190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste recycling technology, and more specifically, to an automated plastic product recycling and waste recycling machine. Background Technology
[0002] Plastic products are a general term for household and industrial products made primarily from plastics. This includes products manufactured using processes such as injection molding and thermoforming. Plastics are a type of synthetic polymer material with plasticity, and plastic products are recyclable. Therefore, recycled plastic products need to be crushed and processed.
[0003] The plastic product scrap recycling machine disclosed in application number CN202422533709.X is also an increasingly mature technology. When the plastic product scrap recycling machine is in use, the shredded fertilizer packaging bags discharged from the crushing box will be sent back to the crushing box through the cooperation of the screw conveyor and the guide box, so that the fertilizer packaging bags can be shredded in a cycle. This ensures that there are no large pieces or long strips of fertilizer packaging bags in the shredded fertilizer packaging bags, ensuring the crushing effect of fertilizer packaging bags during recycling. At the same time, it also reduces the input of labor and improves work efficiency.
[0004] Based on this, we agree with the advantages of the aforementioned products, but the following drawbacks still exist: In the use of this type of material recycling machine, because plastic products are relatively light, they may be thrown out or floated at the top of the crushing component. Moreover, a large amount of plastic powder is generated during the crushing process, and the plastic powder floating in the air can easily cause environmental pollution. Utility Model Content
[0005] The purpose of this invention is to provide an automated plastic product recycling and shredding machine to solve the environmental pollution problems caused by plastic products being thrown out or floating and plastic powder, as mentioned in the background art.
[0006] This utility model provides an automated plastic product recycling and shredding machine, including a shredding machine, a shredding device inside the shredding machine, a pressure device at the top of the shredding machine, and a dust collection device on one side of the shredding machine. The crushing device includes a crushing machine with a central shaft symmetrically installed inside. One side of the central shaft passes through one end of the crushing machine and is fixedly connected to the output end of a motor. The motor is fixedly installed at one end of the crushing machine. A first crushing roller and a second crushing roller are sleeved on the surface of the central shaft. The end of the central shaft away from the motor passes through the crushing machine and is fixedly connected to a main gear and a driven gear. A partition plate is provided on both sides of the gap between the first crushing roller and the second crushing roller. The pressure device includes a feed hopper fixedly installed at the top of the crusher, a U-shaped plate fixedly installed at the top of the feed hopper, an electric telescopic rod fixedly installed at the middle of the top of the U-shaped plate, and the telescopic end of the electric telescopic rod connected to the pressure plate through a convex ring.
[0007] In this embodiment, the rotation of the central shaft is driven by an electric motor, which causes the main gear to mesh with the driven gear, thereby causing the two central shafts to drive the two crushing rollers to rotate synchronously. This allows the two interference-fitted crushing rollers to tear and crush the plastic products. The partition plate prevents the plastic products from slipping off the sides of the crushing rollers. The telescopic end of the electric telescopic rod has a self-locking property after moving to the appropriate length. The telescopic end of the electric telescopic rod pushes or pulls the pressure plate to raise or lower, so that the pressure plate applies pressure to the plastic products and pushes them into the interior of the two crushing rollers. This prevents the plastic products from being thrown out or floating up as the crushing rollers rotate because they are relatively light.
[0008] In one embodiment of this utility model, the dust collection device includes a negative pressure machine on one side of the shredder, the inlet end of the negative pressure machine is connected to the side of the shredder, the outlet end of the negative pressure machine is located inside the dust collection box, both ends of the dust collection box are provided with exhaust ports and matching filters are provided inside, and a dust collection drawer is slidably provided at the bottom of the inside of the dust collection box.
[0009] In this solution, the negative pressure is generated by collecting the air pressure inside the dust collection box when the negative pressure machine is started. The negative pressure causes the dust inside the crusher to be sucked into the outlet end through the inlet end of the negative pressure machine and enter the dust collection box, where it falls onto the dust collection drawer.
[0010] In one embodiment of this utility model, a screen plate is inclinedly installed at the bottom end of the first crushing roller and the second crushing roller of the external crusher. A guide plate is installed at the bottom end of the screen plate. A discharge port is opened at the bottom end of the external crusher. A discharge port is opened at one end of the external crusher located on the screen plate and a discharge hopper is fixedly installed on the outside.
[0011] In this scheme, qualified plastic products are allowed to fall through the aperture of the inclined screen plate and slide into the discharge port along the guide plate. Unqualified plastic products slide through the discharge port and discharge hopper along the inclined screen plate.
[0012] In one embodiment of this utility model, a workbench is fixedly installed at the bottom of the external crusher. A matching rectangular groove is provided on the surface of the workbench at the feeding port. A long groove is provided on the side of the rectangular groove. A recycling box is movably installed inside the long groove. Support legs are provided at the four corners and the middle of the bottom of the workbench, and a reinforcing rib is provided in the middle. The bottom of each support leg is provided with a universal wheel with a wheel brake.
[0013] In this design, the workbench provides a solid support platform for the shredder, the rectangular trough allows plastic products to fall directly from the discharge port, the long trough facilitates the installation of a recycling bin to collect substandard plastic products that slide out of the discharge hopper, the support legs enhance the stability of the overall structure, the reinforcing ribs increase the structural strength and rigidity between the support legs, and the casters facilitate flexible movement and positioning of the equipment, ensuring safety.
[0014] In one embodiment of this utility model, the first crushing roller and the second crushing roller are interference-fitted, the central shaft passes through the surface of the crushing machine and is fitted with a bearing sleeve, the dust collection drawer is provided with a handle at the middle of its outer side, and the top of the recycling box is fixedly installed with a handle and a non-slip ring is fitted on its surface.
[0015] In this design, the two interference-fit crushing rollers provide better crushing effect, the bearing sleeve reduces friction and wear between the central shaft and the crushing machine, the handle makes it easy to pull the dust collection drawer, the lifting handle makes it easy to retrieve the recycling box, and the anti-slip ring increases friction.
[0016] In one embodiment of this utility model, a switch panel is provided at one end of the external crusher, and a motor switch, an electric telescopic rod switch and a negative pressure machine switch are respectively installed on one side of the switch panel. The switch panel is electrically connected to an external power supply.
[0017] In this solution, power is supplied to the electrical equipment through a switch panel, and independent switches provide independent protection for the electrical equipment.
[0018] Compared with the prior art, the beneficial effects of this utility model are: (1) The telescopic end of the electric telescopic rod has a self-locking property after moving to a suitable length. The telescopic end of the electric telescopic rod pushes or pulls the pressure plate to raise and lower, so that the pressure plate applies pressure to the plastic product and puts it into the interior of the two crushing rollers, so as to avoid the plastic product being thrown out or floating up as the crushing rollers rotate due to its light weight. (2) By starting the negative pressure machine, the air pressure inside the dust collection box is collected and negative pressure is generated. The negative pressure causes the dust inside the crusher to be sucked into the outlet end through the inlet end of the negative pressure machine and enter the dust collection box and fall onto the dust collection drawer. The filter screen is used to discharge the sucked-in gas from the dust collection box to ensure that a negative pressure environment is continuously formed inside the dust collection box. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the recycling and shredding machine of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the external crusher of this utility model; Figure 3 This is a schematic diagram of the disassembly structure of the material crushing device of this utility model; Figure 4 This is a schematic diagram of the structure of the dust collection device of this utility model.
[0020] In the diagram: 100, external crusher; 110, feed hopper; 111, screen plate; 112, guide plate; 113, discharge hopper; 114, workbench; 115, rectangular trough; 116, long trough; 117, recycling bin; 118, support legs; 119, casters; 120, switch panel; 200. Crushing device; 210. Central shaft; 211. Electric motor; 212. First crushing roller; 213. Second crushing roller; 214. Main gear; 215. Driven gear; 216. Separator plate; 300. Pressure application device; 310. U-shaped plate; 311. Electric telescopic rod; 312. Pressure plate; 400. Dust collection device; 410. Negative pressure unit; 411. Dust collection box; 412. Filter screen; 413. Dust collection drawer. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example
[0023] Please see Figure 1-4 This utility model provides an automated plastic product recycling and shredding machine, including a shredding machine 100, a shredding device 200 inside the shredding machine 100, a pressure device 300 at the top of the shredding machine 100, and a dust collection device 400 on one side of the shredding machine 100. Please refer to the details. Figure 3The crushing device 200 includes a crushing machine 100 with a central shaft 210 symmetrically installed inside. One side of the central shaft 210 passes through one end of the crushing machine 100 and is fixedly connected to the output end of the motor 211. The motor 211 is fixedly installed at one end of the crushing machine 100. A first crushing roller 212 and a second crushing roller 213 are sleeved on the surface of the central shaft 210. The end of the central shaft 210 away from the motor 211 passes through the crushing machine 100 and is fixedly connected to the main gear 214 and the driven gear 215. A partition plate 216 is provided on both sides of the gap between the first crushing roller 212 and the second crushing roller 213.
[0024] In one specific embodiment, please refer to Figure 3 By starting the motor 211, the motor 211 drives the rotation of the central shaft 210, causing the main gear 214 of the central shaft 210 to mesh with the driven gear 215, thereby causing the two central shafts 210 to rotate synchronously. The rotation of the central shaft 210 drives the first crushing roller 212 and the second crushing roller 213 to rotate synchronously, so that the two interference-fitted crushing rollers can effectively tear and crush the plastic products. The separator plate 216 prevents the plastic products from slipping off the sides of the crushing rollers, ensuring that the plastic products can be crushed smoothly.
[0025] Please see Figure 2 The pressure device 300 includes a feed hopper 110 fixedly installed at the top of the crusher 100, a U-shaped plate 310 fixedly installed at the top of the feed hopper 110, an electric telescopic rod 311 fixedly installed at the middle of the top of the U-shaped plate 310, and the telescopic end of the electric telescopic rod 311 connected to the pressure plate 312 through a convex ring.
[0026] In one specific embodiment, please refer to Figure 2 By activating the electric telescopic rod 311, the telescopic end of the electric telescopic rod 311 has a self-locking property after moving to the appropriate length. The telescopic end of the electric telescopic rod 311 pushes or pulls the pressure plate 312 to raise and lower, so that the pressure plate 312 applies pressure to the plastic product and puts it into the interior of the two crushing rollers, so as to avoid the plastic product being thrown out or floating up as the crushing rollers rotate due to its light weight.
[0027] Please see Figure 4 The dust collection device 400 includes a negative pressure machine 410 on one side of the shredder 100. The inlet end of the negative pressure machine 410 is connected to one side of the shredder 100, and the outlet end of the negative pressure machine 410 is located inside the dust collection box 411. Both ends of the dust collection box 411 are provided with exhaust ports and matching filters 412 are installed inside. A dust collection drawer 413 is slidably installed at the bottom of the inside of the dust collection box 411.
[0028] In one specific embodiment, please refer to Figure 4By starting the negative pressure machine 410, the air pressure inside the dust collection box 411 is collected and negative pressure is generated. The negative pressure causes the dust inside the crusher 100 to be sucked into the outlet end through the inlet end of the negative pressure machine 410 and enters the dust collection box 411, falling onto the dust collection drawer 413. The dust collection drawer 413 can be slid out at any time for easy cleaning. The filter screen 412 is used to discharge the sucked-in air from the dust collection box 411, ensuring that a negative pressure environment is continuously formed inside the dust collection box 411.
[0029] Please see Figure 2 The crusher 100 is inclinedly mounted with a screen plate 111 at the bottom end of the first crushing roller 212 and the second crushing roller 213. A guide plate 112 is installed at the bottom end of the screen plate 111. A discharge port is opened at the bottom end of the crusher 100. A discharge port is opened at one end of the screen plate 111 and a discharge hopper 113 is fixedly installed on the outside.
[0030] In one specific embodiment, please refer to Figure 2 The inclined screen plate 111 allows qualified plastic products to fall through the aperture of the screen plate 111 and slide along the guide plate 112 into the discharge port. Unqualified plastic products slide along the inclined screen plate 111 through the discharge port and discharge hopper 113.
[0031] Please see Figure 2 The bottom of the shredder 100 is fixedly installed with a worktable 114. The surface of the worktable 114 is provided with a matching rectangular groove 115 at the feeding port. The side of the rectangular groove 115 is provided with a long groove 116. The recycling box 117 is movably installed inside the long groove 116. The bottom of the worktable 114 is provided with support legs 118 at the four corners and the middle, and a reinforcing rib is provided in the middle. The bottom of the support legs 118 is provided with universal wheels 119 with wheel brakes.
[0032] In one specific embodiment, please refer to Figure 2 The workbench 114 provides a solid support platform for the external crusher 100, ensuring its stability and safety. The rectangular trough 115 allows plastic products to fall directly out of the discharge port, while the elongated trough 116 facilitates the installation of the recycling bin 117. The recycling bin 117 collects substandard plastic products that slide out of the discharge hopper 113, making it convenient for subsequent crushing operations. The support legs 118 enhance the stability of the overall structure, and the reinforcing ribs increase the structural strength and rigidity between the support legs 118, ensuring that the support legs 118 are not easily deformed. The casters 119 facilitate the flexible movement and positioning of the equipment, and the wheel brakes ensure that the equipment will not slide arbitrarily when needed, ensuring safety.
[0033] Please see Figure 3The first crushing roller 212 and the second crushing roller 213 are interference-fitted. The central shaft 210 passes through the surface of the crushing machine 100 and is fitted with a bearing sleeve. A handle is provided at the middle of the outer side of the dust collection drawer 413. A handle is fixedly installed on the top of the recycling box 117 and an anti-slip ring is fitted on the surface.
[0034] In one specific embodiment, please refer to Figure 3 The two crushing rollers, with their interference fit, ensure close contact, providing better power transmission and material crushing effect. The bearing sleeve reduces friction and wear between the central shaft 210 and the external crusher 100, making the central shaft 210 run more smoothly. The handle makes it easy to pull the dust collection drawer 413, and the lifting handle makes it easy to retrieve the recycling box 117. The anti-slip ring increases friction and prevents slippage.
[0035] Please see Figure 2 A switch panel 120 is provided at one end of the external crushing machine 100. A motor switch, an electric telescopic rod switch and a negative pressure machine switch are respectively installed on one side of the switch panel 120. The switch panel 120 is electrically connected to an external power supply.
[0036] In one specific embodiment, please refer to Figure 2 The switch panel 120 provides power to the electrical equipment, and the independent switch provides independent protection for the electrical equipment.
[0037] The automated plastic product recycling and shredding machine provided by this utility model is used as follows: Before use: The staff should connect the external power supply, turn on the switch panel 120, and then turn on the motor switch, electric telescopic rod switch and negative pressure switch in sequence, and pour the plastic products into the feed hopper 110. In use: The telescopic end of the electric telescopic rod 311 has a self-locking property after moving to the appropriate length. The telescopic end of the electric telescopic rod 311 pushes or pulls the pressure plate 312 to raise and lower, so that the pressure plate 312 applies pressure to the plastic product and forces it into the interior of the two crushing rollers. This prevents the plastic product from being thrown out or floating due to its light weight as the crushing rollers rotate. The motor 211 drives the rotation of the central shaft 210, causing the main gear 214 of the central shaft 210 to mesh with the driven gear 215, thereby causing the two central shafts 210 to rotate synchronously. The rotation of the central shafts 210 drives the first crushing roller 212 and the second crushing roller 213 to rotate synchronously, so that the two interference-fitted crushing rollers can effectively tear and crush the plastic product. The crushed plastic products fall onto the inclined screen plate 111, allowing qualified plastic products to fall through the aperture of the screen plate 111 and slide along the guide plate 112 into the discharge port. Unqualified plastic products slide along the inclined screen plate 111, pass through the discharge port and discharge hopper 113, and fall into the recycling box 117 for subsequent crushing operations. The start of the negative pressure machine 410 collects the air pressure inside the dust collection box 411, thereby generating negative pressure. The negative pressure causes the dust inside the crushing machine 100 to be sucked into the outlet end through the inlet end of the negative pressure machine 410 and enter the dust collection box 411, falling onto the dust collection drawer 413. The filter screen 412 is used to discharge the sucked-in air from the dust collection box 411, ensuring that a negative pressure environment is continuously formed inside the dust collection box 411.
[0038] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated plastic product recycling and shredding machine, characterized in that, include: The external crusher (100) is equipped with a crushing device (200) inside, a pressure device (300) is provided at the top of the external crusher (100), and a dust collection device (400) is provided on one side of the external crusher (100). The crushing device (200) includes a crushing machine (100) with a central shaft (210) symmetrically installed inside. One side of the central shaft (210) passes through one end of the crushing machine (100) and is fixedly connected to the output end of the motor (211). The motor (211) is fixedly installed at one end of the crushing machine (100). A first crushing roller (212) and a second crushing roller (213) are sleeved on the surface of the central shaft (210). The end of the central shaft (210) away from the motor (211) passes through the crushing machine (100) and is fixedly connected to the main gear (214) and the driven gear (215). A partition plate (216) is provided on both sides of the gap between the first crushing roller (212) and the second crushing roller (213). The pressure device (300) includes a feed hopper (110) fixedly installed at the top of the crusher (100), a U-shaped plate (310) fixedly installed at the top of the feed hopper (110), an electric telescopic rod (311) fixedly installed at the middle of the top of the U-shaped plate (310), and the telescopic end of the electric telescopic rod (311) is connected to the pressure plate (312) through a convex ring.
2. The recycling shredder according to claim 1, characterized in that: The dust collection device (400) includes a negative pressure machine (410) on one side of the shredder (100). The inlet end of the negative pressure machine (410) is connected to one side of the shredder (100). The outlet end of the negative pressure machine (410) is located inside the dust collection box (411). Both ends of the dust collection box (411) are provided with exhaust ports and matching filters (412) are provided inside. A dust collection drawer (413) is slidably provided at the bottom of the inside of the dust collection box (411).
3. The recycling shredder according to claim 1, characterized in that: The external crusher (100) is inclinedly mounted with a screen plate (111) at the bottom end of the first crushing roller (212) and the second crushing roller (213). A guide plate (112) is installed at the bottom end of the screen plate (111). A discharge port is opened at the bottom end of the external crusher (100). A discharge port is opened at one end of the screen plate (111) and a discharge hopper (113) is fixedly installed on the outside.
4. The recycling shredder according to claim 2, characterized in that: The bottom of the shredder (100) is fixedly installed with a workbench (114). The surface of the workbench (114) is provided with a matching rectangular groove (115) at the position of the feeding port. The side of the rectangular groove (115) is provided with a long groove (116). The recycling box (117) is movably installed inside the long groove (116). The bottom of the workbench (114) is provided with support legs (118) at the four corners and the middle, and a reinforcing rib is provided in the middle. The bottom of the support legs (118) is provided with universal wheels (119) with wheel brakes.
5. The recycling shredder according to claim 4, characterized in that: The first crushing roller (212) and the second crushing roller (213) are interference-fitted. The central shaft (210) passes through the surface of the crushing machine (100) and is fitted with a bearing sleeve. The dust collection drawer (413) is provided with a handle at the middle of its outer side. The top of the recycling box (117) is fixedly installed with a handle and is fitted with an anti-slip ring on its surface.
6. The recycling shredder according to claim 1, characterized in that: A switch panel (120) is provided at one end of the external crusher (100). A motor switch, an electric telescopic rod switch and a negative pressure machine switch are respectively installed on one side of the switch panel (120). The switch panel (120) is electrically connected to an external power supply.
Citation Information
Patent Citations
Plastic product crushed material recycling machine
CN223211718U