A vulcanizing machine for producing a rubber cover product

Abstract

The present disclosure relates to the technical field of vulcanizing machine, and one embodiment of the present disclosure provides a vulcanizing machine for rubber cover plate product production, which comprises a vulcanizing machine body, and further comprises a supporting plate, a suction cup and a discharging plate. The supporting plate is slidably arranged on one side of the vulcanizing machine body through a moving mechanism, the moving mechanism is used for driving the supporting plate to enter and exit the vulcanizing machine body, the suction cup is provided with a plurality of suction cups, the plurality of suction cups are arranged on the supporting plate through a suction mechanism, the suction mechanism is used for evacuating the air in the suction cup, and the discharging plate is located on one side of the vulcanizing machine body and is used for storing the taken-out rubber cover plate. Through the above technical solution, the technical problem that the operator needs to put his hand into the vulcanizing machine to take out the rubber cover plate in the prior art is solved. This discharging mode is time-consuming and laborious, and the hand of the operator is put into the vulcanizing machine, which is a high-risk technical problem.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of vulcanizing machine technology, and more specifically, to a vulcanizing machine for producing rubber cover products. Background Technology

[0002] Rubber covers are covers made primarily of rubber. They possess properties such as good flexibility, strong corrosion resistance, excellent waterproofing and sealing, impact resistance, insulation, and anti-slip properties. Based on the material, they can be classified into types such as natural rubber, styrene-butadiene rubber, and ethylene propylene diene monomer (EPDM) rubber. Based on their applications, they can be categorized into building, industrial, and transportation types. They are widely used in building waterproofing, industrial equipment protection and sealing, cable protection in the transportation sector, and sleeper cushioning.

[0003] During the production process of rubber cover plates, they need to be vulcanized by a vulcanizing machine. Existing vulcanizing machines usually process rubber cover plates in batches. After vulcanization, operators need to reach into the vulcanizing machine to remove the rubber cover plates. This discharge method is time-consuming and labor-intensive, and it is also dangerous for operators to put their hands into the vulcanizing machine. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a vulcanizing machine for producing rubber cover products, which solves the technical problem that in the prior art, operators need to reach into the vulcanizing machine to remove the rubber cover. This discharge method is time-consuming and labor-intensive, and the operator's hand reaching into the vulcanizing machine is a high-risk technical problem.

[0005] According to one aspect, at least one embodiment of this disclosure provides a vulcanizing machine for producing rubber cover products, including a vulcanizing machine body, and further including: a support plate, suction cups, and a discharge plate. The support plate is slidably disposed on one side of the vulcanizing machine body via a moving mechanism, the moving mechanism being used to drive the support plate in and out of the vulcanizing machine body. Multiple suction cups are provided, and the multiple suction cups are disposed on the support plate via an air suction mechanism, the air suction mechanism being used to evacuate the air inside the suction cups. The discharge plate is located on one side of the vulcanizing machine body and is used to store the removed rubber cover products.

[0006] To move the support plate, the moving mechanism includes a fixed frame, a sliding rod, a moving frame, and a support frame. The fixed frame is fixedly connected to one side of the vulcanizing machine body. There are two sliding rods, with their ends fixedly connected to the fixed frame and the vulcanizing machine body, respectively. The moving frame is slidably mounted on the sliding rods via a drive assembly, which drives the moving frame to move. The support frame is fixedly connected to the top of the moving frame, and the support plate is fixedly connected to the other end of the support frame.

[0007] To drive the moving frame to move, the driving assembly includes a driving screw and a first motor. The two ends of the driving screw are rotatably connected to the fixed frame and the vulcanizing machine body, respectively. The moving frame has a screw hole, and the driving screw is threaded into the screw hole. The first motor is installed on one side of the fixed frame, and the output end of the first motor passes through the fixed frame and is fixedly connected to one end of the driving screw.

[0008] To suck up the rubber cover, the suction mechanism includes: a suction pipe, a pipe frame, a suction assembly, and a lifting assembly. Each suction cup has a suction pipe connected to its top end. Multiple suction pipes are slidably connected to a support plate. The pipe frame is connected to the top ends of the multiple suction pipes. The suction assembly is mounted on the support frame and is used to suck up the pipe frame. The lifting assembly is mounted on the support plate and is used to drive the pipe frame and suction pipe to move up and down.

[0009] In order to control the absorption of air from the suction pipe and suction cup by the tube frame, the suction assembly includes: a delivery pipe and a suction pump, one end of the delivery pipe is connected to the tube frame, the suction pump is installed in the support frame, and the output end of the suction pump is connected to the delivery pipe.

[0010] In order to drive the suction cup to press against the rubber cover, the lifting assembly includes a top plate and a first electric cylinder. The top plate is fixedly connected inside the tube frame, and the first electric cylinder is mounted on a support plate. The output end of the first electric cylinder passes through the support plate and is fixedly connected to the top plate.

[0011] To increase the stability of the suction tube during sliding, the support plate is provided with multiple sliding holes, and the multiple suction tubes are slidably connected in the multiple sliding holes respectively.

[0012] To increase the stability of the moving frame during sliding, two slip rings are fixedly connected to the moving frame, and the two slip rings are slidably connected to the slide rod.

[0013] To prevent the first electric cylinder from blocking the suction cups from picking up the rubber cover, the bottom of the first electric cylinder is higher than the multiple suction cups.

[0014] To facilitate operators in retrieving the feeding plate, the feeding plate is placed at the top of two sliding rods.

[0015] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, a moving mechanism drives the support plate in and out of the vulcanizing machine body, and a suction mechanism sucks up the rubber cover plate, thereby replacing the operator to automatically discharge the material, which is more time-saving and labor-saving, and reduces the danger to the operator. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a schematic diagram of the intake mechanism in one embodiment of the present disclosure; Figure 4 This is a schematic diagram of the structure of the moving mechanism in one embodiment of the present disclosure.

[0018] In the diagram: 1. Vulcanizing machine body; 2. Support plate; 3. Suction cup; 4. Discharge plate; 5. Fixed frame; 6. Slide rod; 7. Moving frame; 8. Support frame; 9. Drive screw; 10. First motor; 11. Suction pipe; 12. Pipe rack; 13. Conveying pipe; 14. Suction pump; 15. Top plate; 16. First electric cylinder; 17. Slip ring. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0021] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] like Figures 1-4 As shown, at least one embodiment of this disclosure provides a vulcanizing machine for producing rubber cover products, including a vulcanizing machine body 1, and further including: a support plate 2, suction cups 3, and a discharge plate 4. The support plate 2 is slidably disposed on one side of the vulcanizing machine body 1 through a moving mechanism. The moving mechanism is used to drive the support plate 2 in and out of the vulcanizing machine body 1. Multiple suction cups 3 are provided, and the multiple suction cups 3 are disposed on the support plate 2 through a suction mechanism. The suction mechanism is used to evacuate the air inside the suction cups 3. The discharge plate 4 is located on one side of the vulcanizing machine body 1 and is used to store the removed rubber cover. The moving mechanism drives the support plate 2 in and out of the vulcanizing machine body 1, and the suction mechanism sucks up the rubber cover, thereby replacing the operator for automatic discharge, which is more time-saving and labor-saving, and reduces the danger to the operator.

[0025] The moving mechanism includes: a fixed frame 5, slide rods 6, a moving frame 7, and a support frame 8. The feeding plate 4 is placed on the top of the two slide rods 6. Two slip rings 17 are fixedly connected to the moving frame 7, and the two slip rings 17 are slidably connected to the slide rods 6 respectively. The fixed frame 5 is fixedly connected to one side of the vulcanizing machine body 1. There are two slide rods 6, and the two ends of the two slide rods 6 are fixedly connected to the fixed frame 5 and the vulcanizing machine body 1 respectively. The moving frame 7 is slidably set on the slide rods 6 through a drive assembly. The drive assembly is used to drive the moving frame 7 to move. The support frame 8 is fixedly connected to the top of the moving frame 7, and the support plate 2 is fixedly connected to the other end of the support frame 8. The drive assembly includes: a drive screw 9 and a first motor 10. The two ends of the drive screw 9 are rotatably connected to the fixed frame 5 and the vulcanizing machine body 1 respectively. The moving frame 7 has a screw hole, and the drive screw 9 is threaded into the screw hole. The first motor 10 is installed on one side of the fixed frame 5, and the output end of the first motor 10 passes through the fixed frame 5 and is fixedly connected to one end of the drive screw 9.

[0026] The first motor 10 drives the drive screw 9 to rotate. When the drive screw 9 rotates, it drives the moving frame 7 and the support frame 8 to move on the slide rod 6. When the support frame 8 moves, it drives the support plate 2 to enter and exit the vulcanizing machine body 1.

[0027] The suction mechanism includes: suction pipes 11, a pipe frame 12, a suction assembly, and a lifting assembly. Multiple sliding holes are provided on the support plate 2, and multiple suction pipes 11 are slidably connected to these holes. Each suction cup 3 has a suction pipe 11 connected to its top. All suction pipes 11 are slidably connected to the support plate 2. The pipe frame 12 is connected to the tops of the multiple suction pipes 11. The suction assembly is mounted on the support frame 8 and is used to suction the pipe frame 12. The lifting assembly is mounted on the support plate 2 and is used to drive the pipe frame 12 and the suction pipes 11. 1. The lifting and moving mechanism includes: a conveying pipe 13 and a suction pump 14. One end of the conveying pipe 13 is connected to the pipe frame 12. The suction pump 14 is installed in the support frame 8. The output end of the suction pump 14 is connected to the conveying pipe 13. The lifting mechanism includes: a top plate 15 and a first electric cylinder 16. The bottom end of the first electric cylinder 16 is higher than the multiple suction cups 3. The top plate 15 is fixedly connected in the pipe frame 12. The first electric cylinder 16 is installed on the support plate 2. The output end of the first electric cylinder 16 passes through the support plate 2 and is fixedly connected to the top plate 15.

[0028] The first electric cylinder 16 drives the top plate 15 and the tube frame 12 to descend. When the tube frame 12 descends, it drives the suction pipe 11 and the suction cup 3 to descend, so that the suction cup 3 sticks to the rubber cover plate. Then, the suction mechanism sucks air through the delivery pipe 13 and the tube frame 12, and sucks out the gas between the suction cup 3 and the rubber cover plate through the suction pipe 11, so that the suction cup 3 sticks to the rubber cover plate.

[0029] The working principle is as follows: When it is necessary to discharge the rubber cover plate, the first motor 10 drives the drive screw 9 to rotate. When the drive screw 9 rotates, it drives the moving frame 7 and the support frame 8 to move on the slide rod 6. When the support frame 8 moves, it drives the support plate 2 into the vulcanizing machine body 1, so that multiple suction cups 3 are aligned with multiple rubber cover plates respectively. Then, the first electric cylinder 16 drives the top plate 15 and the tube frame 12 to descend. When the tube frame 12 descends, it drives the suction pipe 11 and the suction cups 3 to descend, so that the suction cups 3 stick to the rubber cover plate. Then, the suction mechanism sucks air through the conveying pipe 13 and the tube frame 12, and sucks out the gas between the suction cups 3 and the rubber cover plate through the suction pipe 11, so that the suction cups 3 stick to the rubber cover plate. Then, the first motor 10 drives the drive screw 9 to rotate in the opposite direction, so that the support plate 2 is pushed out of the vulcanizing machine body 1. Then, the suction pump 14 stops sucking air, so that the operator can easily peel the rubber cover plate adsorbed on the suction cups 3 onto the discharge plate 4.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A vulcanizing machine for producing rubber cover products, comprising a vulcanizing machine body (1), characterized in that, Also includes: Support plate (2), the support plate (2) is slidably disposed on one side of the vulcanizing machine body (1) by means of a moving mechanism, the moving mechanism being used to drive the support plate (2) in and out of the vulcanizing machine body (1). Suction cup (3), multiple suction cups (3) are provided, and multiple suction cups (3) are set on the support plate (2) by a suction mechanism. The suction mechanism is used to evacuate the air inside the suction cup (3); The discharge plate (4) is located on one side of the vulcanizing machine body (1) and is used to store the removed rubber cover plate.

2. The vulcanizing machine for producing rubber cover products according to claim 1, characterized in that, The mobile mechanism includes: A fixing frame (5) is fixedly connected to one side of the vulcanizing machine body (1); Slide rod (6), two slide rods (6) are provided, and the two ends of the two slide rods (6) are respectively fixedly connected to the fixed frame (5) and the vulcanizing machine body (1); A movable frame (7) is slidably mounted on the slide rod (6) via a drive assembly, the drive assembly being used to drive the movable frame (7) to move; The support frame (8) is fixedly connected to the top of the movable frame (7), and the support plate (2) is fixedly connected to the other end of the support frame (8).

3. The vulcanizing machine for producing rubber cover products according to claim 2, characterized in that, The driving component includes: The drive screw (9) is rotatably connected to the fixed frame (5) and the vulcanizing machine body (1) at both ends. The movable frame (7) has a screw hole, and the drive screw (9) is threaded into the screw hole. The first motor (10) is mounted on one side of the fixed frame (5). The output end of the first motor (10) passes through the fixed frame (5) and is fixedly connected to one end of the drive screw (9).

4. A vulcanizing machine for producing rubber cover products according to claim 2, characterized in that, The intake mechanism includes: The suction pipe (11) is connected to the top of each suction cup (3), and multiple suction pipes (11) are slidably connected to the support plate (2); A tube rack (12) is connected to the top of a plurality of the intake tubes (11); An air intake assembly is disposed on the support frame (8) and is used to intake the tube frame (12); A lifting assembly is mounted on the support plate (2) and is used to drive the pipe rack (12) and the air intake pipe (11) to move up and down.

5. A vulcanizing machine for producing rubber cover products according to claim 4, characterized in that, The intake assembly includes: A conveying pipe (13), one end of which is connected to the pipe rack (12); An air pump (14) is installed inside the support frame (8), and the output end of the air pump (14) is connected to the delivery pipe (13).

6. A vulcanizing machine for producing rubber cover products according to claim 5, characterized in that, The lifting assembly includes: Top plate (15), which is fixedly connected inside the pipe rack (12); The first electric cylinder (16) is mounted on the support plate (2). The output end of the first electric cylinder (16) passes through the support plate (2) and is fixedly connected to the top plate (15).

7. A vulcanizing machine for producing rubber cover products according to claim 4, characterized in that, The support plate (2) has multiple sliding holes, and the multiple air intake pipes (11) are slidably connected in the multiple sliding holes respectively.

8. A vulcanizing machine for producing rubber cover products according to claim 2, characterized in that, Two slip rings (17) are fixedly connected to the movable frame (7), and the two slip rings (17) are slidably connected to the slide rod (6).

9. A vulcanizing machine for producing rubber cover products according to claim 6, characterized in that, The bottom of the first electric cylinder (16) is higher than the plurality of suction cups (3).

10. A vulcanizing machine for producing rubber cover products according to claim 2, characterized in that, The feeding plate (4) is placed on top of the two slide bars (6).

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